Automatic mounting and dispensing equipment for carburetor air plug
By using CCD camera detection and automated feeding, pressing, and dispensing mechanisms, the problems of low efficiency and low precision in carburetor plug installation have been solved, achieving efficient and accurate automatic installation of carburetor plugs, and adapting to various carburetor models.
Patent Information
- Application Number
- CN202423304753.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The existing carburetor valve installation is inefficient, relies on the operator's skill level, has poor compatibility, and lacks precision, resulting in unstable production efficiency and quality.
A CCD camera is used for carburetor positioning and detection. Combined with a rotary table and multiple feeding mechanisms, automated air plug installation and dispensing are achieved. The system includes a first feeding mechanism, a second feeding mechanism, a pressing mechanism, and a dispensing mechanism. A robotic arm and a vibratory feeder are used for precise feeding and positioning. The pressing block is automatically pressed into the air plug, and the dispensing needle automatically dispenses the adhesive.
It improves the efficiency and accuracy of carburetor plug installation, adapts to different carburetor models, reduces reliance on manual labor, and enhances production efficiency and product quality.
Smart Images

Figure CN223699884U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of carburetor processing, particularly to a carburetor air plug automatic installation point gum equipment. BACKGROUND
[0002] The carburetor is a device for internal combustion engine, and the main function is to mix fuel and air into appropriate combustible gas for engine combustion. It adjusts the air-fuel mixture ratio into the engine cylinder to ensure the best working condition of the engine under different working conditions. At present, the carburetor is mainly applied to agricultural machinery and garden tools such as lawn mower, chain saw, and the quality of the tool is directly affected by the quality of the carburetor.
[0003] One of the processes involved in the production of the carburetor is the assembly of the air plug. Specifically, the air plug needs to be pressed into the corresponding hole of the carburetor, and then the air plug needs to be glued. At present, the installation is mainly completed by a semi-automatic device.
[0004] However, the existing processing method has the following problems: the efficiency and quality of the existing carburetor air plug installation depend on the operation proficiency of the workers, which greatly affects the production efficiency of the carburetor air plug installation; secondly, the existing semi-automatic device has poor compatibility and cannot adapt to the update iteration speed of the carburetor model, resulting in a decrease in the utilization rate of the device; finally, the existing semi-automatic device uses a conventional air cylinder combined with a guide rod for positioning, which has poor precision and is easy to damage the carburetor during operation, resulting in a high rejection rate. Therefore, in order to solve the above problems, the carburetor air plug automatic installation point gum equipment is proposed. UTILITY MODEL CONTENTS
[0005] The utility model aims at overcoming the defects in the prior art, providing a carburetor air plug automatic installation point gum equipment which can improve the installation efficiency of the carburetor air plug, can be used for different carburetors with increasing models and styles, and can improve the installation precision of the air plug.
[0006] The utility model aims at overcoming the defects in the prior art, providing a carburetor air plug automatic installation point gum equipment which can improve the installation efficiency of the carburetor air plug, can be used for different carburetors with increasing models and styles, and can improve the installation precision of the air plug.
[0007] A carburetor air plug automatic installation point gum equipment, comprising a machine table and a rotating disc rotatingly arranged on the machine table, further comprising a positioning mechanism and a first feeding mechanism, a second feeding mechanism, a pressing mechanism and a dispensing mechanism arranged around the rotating disc in sequence:
[0008] The positioning mechanism comprises a plurality of load devices and a plurality of CCD cameras, each load device is arranged equidistantly on the rotating disc in a circle, each CCD camera is arranged on the machine table, and each CCD camera is located above the rotating disc, and at most one CCD camera is distributed above each load device.
[0009] The first feeding mechanism comprises a feeding belt and a feeding device, both of which are arranged on the machine table, and the feeding device is located between the feeding belt and the rotary disc, and is used to transfer the carburetor from the feeding belt to the loading device of the rotary disc;
[0010] The second feeding mechanism comprises a mechanical hand and a vibrating disc, both of which are arranged on the machine table, and the mechanical hand is located between the vibrating disc and the rotary disc, and is used to transfer the air plug to the carburetor in the loading device;
[0011] The pressing mechanism comprises a pressing driving element and a pressing block, the pressing driving element is arranged on the machine table, and the pressing block is arranged on the output shaft of the pressing driving element, and the pressing driving element is used to drive the pressing block to press the air plug into the carburetor;
[0012] The dispensing mechanism comprises a dispensing driving element and a dispensing needle, the dispensing driving element is arranged on the machine table, and the dispensing needle is arranged on the output shaft of the dispensing driving element, and the dispensing driving element is used to drive the dispensing needle to dispense the air plug on the carburetor.
[0013] Optionally, the loading device comprises a loading seat, a loading sliding block, a tension spring and a pressing element, the loading seat is arranged on the rotary disc, the loading sliding block is arranged on the loading seat in a vertical sliding manner, the tension spring is connected with the loading sliding block and the loading seat respectively, so that the loading sliding block has a tendency to slide upward relative to the loading seat, and the pressing element is arranged on the loading sliding block in a sliding manner, and is used to press the carburetor tightly on the loading sliding block.
[0014] Optionally, a positioning rod is arranged on the loading sliding block, and the positioning rod is used to insert the carburetor.
[0015] Optionally, the pressing element comprises a sliding rod, a pressing block, an end piece and a pressing spring, the sliding rod is arranged on the loading sliding block, the pressing block is arranged on one end of the sliding rod, the end piece is arranged on the other end of the sliding rod, the pressing spring is sleeved on the sliding rod, and the pressing spring is in abutment with the end piece and the loading sliding block respectively, the pressing spring is used to push the end piece, so that the sliding rod drives the pressing block to approach the loading sliding block to press the carburetor.
[0016] Optionally, the pressing element further comprises a guide rod, the guide rod is arranged on the loading sliding block, a special-shaped guide hole is formed in the sliding rod, and the guide rod is arranged in the special-shaped guide hole, so that when the sliding rod is compressed by the pushing force to compress the pressing spring, the sliding rod slides and rotates relative to the loading sliding block.
[0017] Optionally, the feeding device comprises a support frame, a horizontal moving part, a lifting part, a rotating part and a clamping jaw, the support frame is arranged on the machine table, the horizontal moving part is arranged on the support frame, the lifting part is arranged on the output shaft of the horizontal moving part, the rotating part is arranged on the output shaft of the lifting part, and the clamping jaw is arranged on the rotating part.
[0018] Optionally, two vibration discs are arranged, and a space is arranged between the two vibration discs.
[0019] Optionally, two second feeding mechanisms and two pressing mechanisms are arranged, and the two second feeding mechanisms and the two pressing mechanisms are staggered and distributed in sequence.
[0020] Optionally, the carburetor air plug automatic mounting and dispensing equipment further comprises a suction mechanism, the suction mechanism comprises a displacement air cylinder, a suction pipe and a suction pump, the displacement air cylinder is adjacent to the rotating disc and arranged on the machine table, and the displacement air cylinder is located between the pressing mechanism and the dispensing mechanism, the suction pipe is arranged on the output shaft of the displacement air cylinder, and the suction pipe is in communication with the suction pump, and the displacement air cylinder is used for driving the suction pipe to be close to or away from the carburetor of the material carrying device.
[0021] Optionally, the carburetor air plug automatic mounting and dispensing equipment further comprises a discharging mechanism, the discharging mechanism comprises a discharging table, a discharging driving element and a plurality of discharging plates, the discharging table is arranged on the machine table, and the discharging table is connected with the feeding belt, the discharging driving element is arranged on the machine table, and each discharging plate is equidistantly arranged on the output shaft of the discharging driving element, and the discharging driving element is used for simultaneously driving each discharging plate to reciprocate relative to the discharging table, so that each discharging plate pushes the carburetors on the discharging table into the feeding belt in a row.
[0022] Compared with the prior art, the carburetor air plug automatic mounting and dispensing equipment has at least the following advantages:
[0023] The carburetor air plug automatic installation point gluing equipment of the utility model, including machine table and rotating disc rotatingly arranged on the machine table, further including positioning mechanism and first feeding mechanism, second feeding mechanism, pressing mechanism, point gluing mechanism which are distributed around the rotating disc in turn, the positioning mechanism includes a plurality of material loading devices and a plurality of CCD cameras, each material loading device is equidistantly arranged on the rotating disc in a circle, each CCD camera is arranged on the machine table, and each CCD camera is located above the rotating disc, and at most one CCD camera is distributed above each material loading device;The first feeding mechanism includes a feeding belt and a feeding device, and the feeding belt and the feeding device are arranged on the machine table, and the feeding device is located between the feeding belt and the rotating disc, and the feeding device is used to transfer the carburetor from the feeding belt to the material loading device of the rotating disc;The second feeding mechanism includes a mechanical hand and a vibrating disc, and the mechanical hand and the vibrating disc are arranged on the machine table, and the mechanical hand is located between the vibrating disc and the rotating disc, and the mechanical hand is used to transfer the air plug to the carburetor in the material loading device;The pressing mechanism includes a pressing driving element and a pressing block, the pressing driving element is arranged on the machine table, and the pressing block is arranged on the output shaft of the pressing driving element, and the pressing driving element is used to drive the pressing block to press the air plug into the carburetor;The point gluing mechanism includes a point gluing driving element and a point gluing needle, the point gluing driving element is arranged on the machine table, and the point gluing needle is arranged on the output shaft of the point gluing driving element, and the point gluing driving element is used to drive the point gluing needle to point glue on the air plug of the carburetor. In this way, compared with the existing semi-automatic installation device relying on manual operation of workers, the application utilizes the CCD camera to take pictures and detect and position the carburetor, so that the first feeding mechanism automatically and accurately feeds the carburetor, the second feeding mechanism automatically and accurately feeds the air plug, the pressing mechanism automatically presses the air plug into the carburetor, and the point gluing mechanism automatically points glue on the air plug, which is no longer dependent on the work experience of workers, effectively improves the installation efficiency of the carburetor installation air plug, and even if the models and styles of carburetors are increasing, the CCD camera can quickly detect and position the carburetor, so it can be used for installing air plugs on carburetors of different models. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment, should understand, the following drawings only shows some embodiments of the utility model, therefore should not be regarded as the limitation to the range, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, can also obtain other related drawings according to these drawings.
[0025] Figure 1 It is the structure schematic diagram of the carburetor air plug automatic installation point gluing equipment of an embodiment of the utility model;
[0026] Figure 2 It is Figure 1 It is the partial structure schematic diagram of the carburetor air plug automatic installation point gluing equipment shown in the figure;
[0027] Figure 3 Structure diagram of the rotating disc and the material carrying device of an embodiment of the utility model;
[0028] Figure 4 Structure diagram of the material carrying device of an embodiment of the utility model;
[0029] Figure 5 Structure diagram of the slide rod and the pressing block of an embodiment of the utility model;
[0030] Figure 6 Structure diagram of the material feeding device of an embodiment of the utility model;
[0031] Figure 7 Structure diagram of the material pressing mechanism of an embodiment of the utility model;
[0032] Figure 8 Structure diagram of the glue dispensing mechanism of an embodiment of the utility model;
[0033] Figure 9 Structure diagram of the material discharging mechanism of an embodiment of the utility model.
[0034] Mark explanation:
[0035] 10, carburetor air plug automatic installation glue dispensing equipment; 100, machine table; 200, rotating disc; 300, positioning mechanism; 400, first material feeding mechanism; 500, second material feeding mechanism; 600, material pressing mechanism; 700, glue dispensing mechanism; 310, material carrying device; 320, CCD camera; 410, feeding belt; 420, material feeding device; 510, mechanical hand; 520, vibrating disc; 610, material pressing driving part; 620, material pressing block; 710, glue dispensing driving part; 720, glue dispensing needle; 311, material carrying seat; 312, material carrying slide block; 313, tension spring; 314, pressing part; 315, positioning rod; 3141, slide rod; 3142, pressing block; 3143, end piece; 3144, pressing spring; 3145, guide rod; 31411, special-shaped guide hole; 421, support frame; 422, transverse moving part; 423, lifting part; 424, rotating part; 425, clamping jaw; 800, suction mechanism; 810, displacement air cylinder; 820, suction pipe; 900, material discharging mechanism; 910, material discharging table; 920, material discharging driving part; 930, material discharging plate; 630, supporting column; 640, top holding seat; 730, waste glue cylinder; 740, shielding air cylinder; 750, baffle; 20, carburetor. Specific implementation
[0036] For the convenience of understanding the utility model, the utility model will be described more fully below with reference to the relevant drawings. The preferred embodiments of the utility model are shown in the drawings.
[0037] In the description of the embodiments of the utility model, it is understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the embodiments of the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model.
[0038] In addition, the terms "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.
[0039] In the embodiments of the utility model, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection", "fixing" and the like should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For ordinary skilled persons in the art, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.
[0040] As Figures 1 to 8 shown, an automatic installation and dispensing equipment 10 for carburetor air plug, comprising a machine table 100, a rotating disc 200, a positioning mechanism 300, a first feeding mechanism 400, a second feeding mechanism 500, a pressing mechanism 600, a dispensing mechanism 700, the rotating disc 200 is rotationally arranged on the machine table 100, the first feeding mechanism 400, the second feeding mechanism 500, the pressing mechanism 600 and the dispensing mechanism 700 are distributed around the rotating disc 200 in sequence;
[0041] The positioning mechanism 300 comprises a plurality of material carrying devices 310 and a plurality of CCD cameras 320, each material carrying device 310 is circumferentially and equidistantly arranged on the rotating disc 200, each CCD camera 320 is arranged on the machine table 100, and each CCD camera 320 is located above the rotating disc 200, and at most one CCD camera 320 is distributed above each material carrying device 310;
[0042] The first feeding mechanism 400 comprises a feeding belt 410 and a feeding device 420, both of which are arranged on the machine table 100, and the feeding device 420 is located between the feeding belt 410 and the rotating disc 200, and the feeding device 420 is used to move the carburetor 20 from the feeding belt 410 to the loading device 310 of the rotating disc 200;
[0043] The second feeding mechanism 500 comprises a mechanical hand 510 and a vibrating disc 520, both of which are arranged on the machine table 100, and the mechanical hand 510 is located between the vibrating disc 520 and the rotating disc 200, and the mechanical hand 510 is used to move the air plug to the carburetor 20 in the loading device 310;
[0044] The pressing mechanism 600 comprises a pressing driving member 610 and a pressing block 620, the pressing driving member 610 is arranged on the machine table 100, and the pressing block 620 is arranged on the output shaft of the pressing driving member 610, and the pressing driving member 610 is used to drive the pressing block 620 to press the air plug into the carburetor 20;
[0045] The dispensing mechanism 700 comprises a dispensing driving member 710 and a dispensing needle 720, the dispensing driving member 710 is arranged on the machine table 100, and the dispensing needle 720 is arranged on the output shaft of the dispensing driving member 710, and the dispensing driving member 710 is used to drive the dispensing needle 720 to dispense the air plug on the carburetor 20.
[0046] It should be noted that the rotating disc 200 is rotatably installed on the machine table 100, for example, the rotating disc 200 is installed on a divider driven by a motor, and the divider drives the rotating disc 200 to rotate at equal angles. So that the carrier device 310 passes through the first feeding mechanism 400, the second feeding mechanism 500, the pressing mechanism 600 and the dispensing mechanism 700 in turn. Among them, the feeding device 420 is used to place the carburetor 20 from the feeding belt 410 on the carrier device 310 of the rotating disc 200 one by one. Therefore, the worker can manually place the carburetor 20 on the feeding belt 410 for feeding, or other automatic feeding structure can be connected to automatically place the carburetor 20 on the feeding belt 410. Further, after the carburetor 20 is placed on the carrier device 310, the rotating disc 200 drives each carrier device 310 to rotate and move to the proximity of the mechanical hand 510, and the mechanical hand 510 picks up a gas plug from the vibration disc 520 and places it on the carburetor 20. Then the rotating disc 200 continues to drive the carrier device 310 to move to the lower side of the pressing driving piece 610, and the pressing driving piece 610 drives the pressing block 620 to descend to press the gas plug into the carburetor 20. Then the rotating disc 200 continues to drive the carrier device 310 to rotate to the lower side of the dispensing driving piece 710, and the dispensing driving piece 710 drives the dispensing needle 720 to dispense the gas plug. After dispensing, the worker can manually take the carburetor 20 in the carrier device 310, or other unloading structure can be used to take the carburetor 20. In this way, the gas plug is automatically installed on the carburetor 20. It should be noted that the divider shown in the present application is an eight-equal-division structure, that is, the rotating disc 200 rotates at an angle of 45° each time, and correspondingly, the carrier device 310 is provided as eight, and the eight carrier devices 310 are installed on the rotating disc 200 at equal angles. Further, the CCD camera 320 is installed on the machine table 100, and the CCD camera 320 is located above the rotating disc 200. It should be noted that at most one CCD camera 320 is installed above each carrier device 310, that is, when the rotating disc 200 stops after rotating once, the CCD camera 320 located above the carrier device 310 can be set to 0 or 1 according to the different work positions. In the example given in the present application, one CCD camera 320 is installed above each of the six carrier devices 310 at positions other than the positions corresponding to the pressing mechanism 600 and the dispensing mechanism 700. In this way, the CCD camera 320 is used to take pictures and detect the carrier device 310. Because the shapes of the gas plugs of different models of carburetors 20 are different, their positions installed on the carburetor 20 are also different, therefore, the CCD camera 320 is used to take pictures and detect the carburetor 20, which can quickly select the model of the carburetor 20, and the corresponding gas plug is placed on the accurate position of the carburetor 20 through the set program. At the same time, the pressing driving piece 610 drives the pressing block 620 to accurately press the gas plug according to the position information fed back by the CCD camera 320.Further, the glue dispensing driving member 710 is driven by the position information fed back by the CCD camera 320 to drive the glue dispensing needle 720 to accurately glue the air plug, so that, compared with the existing semi-automatic installation device relying on manual operation of workers, the application utilizes the CCD camera 320 to take pictures and detect and position the carburetor 20, so that the first feeding mechanism 400 automatically and accurately feeds the carburetor 20, the second feeding mechanism 500 automatically and accurately feeds the air plug, the pressing mechanism 600 automatically presses the air plug into the carburetor 20, and the glue dispensing mechanism 700 automatically glues the air plug, which no longer relies on the work experience of workers, effectively improves the installation efficiency of the air plug of the carburetor 20, and even if the types of the carburetor 20 are increasing, the CCD camera 320 can quickly detect and position the carburetor 20, so it can be used for installing air plugs for carburetors 20 of different types.
[0047] As shown in Figures 2 to 4 , in an embodiment, the loading device 310 includes a loading seat 311, a loading slider 312, a tension spring 313 and a pressing member 314. The loading seat 311 is arranged on the rotary disc 200, the loading slider 312 is arranged on the loading seat 311 in a vertical direction, the tension spring 313 is connected with the loading slider 312 and the loading seat 311 respectively, so that the loading slider 312 has a tendency to slide up relative to the loading seat 311, and the pressing member 314 is arranged on the loading slider 312 in a sliding manner. The pressing member 314 is used to press the carburetor 20 tightly on the loading slider 312.
[0048] It should be noted that, for example, a slide rail is installed on the loading seat 311 in a vertical direction, and the loading slider 312 is installed on the slide rail, so that the loading slider 312 can slide up and down relative to the loading seat 311. The tension spring 313 is connected with the loading slider 312 and the loading seat 311 respectively, so that the loading slider 312 has a tendency to slide up. In this way, when the pressing driving member 610 drives the pressing block 620 to press the air plug in the carburetor 20, the loading slider 312 is pressed to slide down relative to the loading seat 311, so that the carburetor 20 has a certain buffering performance when the air plug is pressed into the carburetor 20, avoiding being damaged. In an embodiment, two tension springs 313 are arranged, and the two tension springs 313 are respectively located on both sides of the loading slider 312.
[0049] As shown in Figure 4 , in an embodiment, the loading slider 312 is provided with a positioning rod 315, and the positioning rod 315 is used to insert the carburetor 20.
[0050] It should be noted that the shaft of the positioning rod 315 is parallel to the horizontal plane, that is, the positioning rod 315 is arranged laterally. The carburetor 20 is inserted laterally into the positioning rod 315 for fixation. In an embodiment, two positioning rods 315 are arranged, and a spacing is arranged between the two positioning rods 315. The two positioning rods 315 jointly insert the carburetor 20 for fixation.
[0051] As shown in Figure 4 and Figure 5 In an embodiment, the pressing piece 314 includes a slide rod 3141, a pressing block 3142, an end piece 3143, and a pressing spring 3144. The slide rod 3141 is arranged through the material loading slide block 312. The pressing block 3142 is arranged on one end of the slide rod 3141. The end piece 3143 is arranged on the other end of the slide rod 3141. The pressing spring 3144 is sleeved on the slide rod 3141, and the pressing spring 3144 is in abutment with the end piece 3143 and the material loading slide block 312, respectively. The pressing spring 3144 is used to push the end piece 3143, so that the slide rod 3141 drives the pressing block 3142 to approach the material loading slide block 312 to compress the carburetor 20.
[0052] It should be noted that the slide rod 3141 passes through the material loading slide block 312. The pressing block 3142 is installed on one end of the slide rod 3141 along the radial direction of the slide rod 3141, so that an “L” type structure is formed between the pressing block 3142 and the slide rod 3141. The end piece 3143 is installed on the end of the slide rod 3141 away from the pressing block 3142. The pressing spring 3144 is sleeved on the slide rod 3141, and the pressing spring 3144 is in abutment with the end piece 3143 and the material loading slide block 312, respectively. In this way, under the pushing action of the pressing spring 3144, the slide rod 3141 drives the pressing block 3142 to approach the material loading slide block 312, so that the pressing block 3142 compresses the carburetor 20.
[0053] As shown in Figure 4 and Figure 5 In an embodiment, the pressing piece 314 further includes a guide rod 3145. The guide rod 3145 is arranged on the material loading slide block 312. A special-shaped guide hole 31411 is arranged on the slide rod 3141. The guide rod 3145 is arranged through the special-shaped guide hole 31411, so that when the slide rod 3141 is compressed by the pushing force to compress the pressing spring 3144, the slide rod 3141 slides and rotates relative to the material loading slide block 312.
[0054] It should be noted that, for example, the special-shaped guide hole 31411 is a twisted through hole structure. In this way, the guide rod 3145 is arranged through the special-shaped guide hole 31411. When the slide rod 3141 is pushed and slides relative to the material loading slide block 312, under the guiding action of the guide rod 3145, the slide rod 3141 also rotates relative to the material loading slide block 312. In this way, the pressing block 3142 can reliably and stably compress the carburetor.
[0055] As shown in Figure 6 In an embodiment, the feeding device 420 includes a support frame 421, a horizontal moving part 422, a lifting part 423, a rotating part 424, and a gripper 425. The support frame 421 is arranged on the machine table 100. The horizontal moving part 422 is arranged on the support frame 421. The lifting part 423 is arranged on the output shaft of the horizontal moving part 422. The rotating part 424 is arranged on the output shaft of the lifting part 423. The gripper 425 is arranged on the rotating part 424.
[0056] It should be noted that, for example, the horizontal moving part 422 and the lifting part 423 can be a screw module driven by a motor or a linear module driven by a pneumatic cylinder. In this way, the horizontal moving part 422 drives the lifting part 423 to move horizontally, and the lifting part 423 drives the rotating part 424 to move vertically, so that the rotating part 424 can reciprocate between the feeding belt 410 and the loading device 310 of the rotating disc 200. For example, the rotating part 424 can be a rotating block driven by a motor, and the gripper 425 is a pneumatic gripper mounted on the output shaft of the rotating part 424. In this way, the output shaft of the gripper 425 can rotate, so that the carburetor 20 can be fed from the feeding belt 410 to the loading device 310.
[0057] In an embodiment, two vibration discs 520 are arranged, and a gap is arranged between the two vibration discs 520. In this way, a single robot 510 can take out two types of air plugs from the two vibration discs 520, respectively. Further, in an embodiment, multiple vibration discs 520 can be arranged around a single robot 510, so that a single robot 510 can take out multiple types of air plugs from the multiple vibration discs 520.
[0058] Further, in an embodiment, two second feeding mechanisms 500 and two pressing mechanisms 600 are arranged, and the two second feeding mechanisms 500 and the two pressing mechanisms 600 are staggered and arranged in sequence.
[0059] In this way, the compatibility of the carburetor air plug automatic installation and dispensing equipment 10 can be further improved, and the equipment can be used for placing different types of air plugs.
[0060] As shown in Figure 1 and Figure 2 In an embodiment, the carburetor air plug automatic installation and dispensing equipment 10 further includes a suction mechanism 800. The suction mechanism 800 includes a displacement pneumatic cylinder 810, a suction pipe 820, and a suction pump. The displacement pneumatic cylinder 810 is arranged adjacent to the rotating disc 200 and on the machine table 100, and the displacement pneumatic cylinder 810 is located between the pressing mechanism 600 and the dispensing mechanism 700. The suction pipe 820 is arranged on the output shaft of the displacement pneumatic cylinder 810, and the suction pipe 820 is in communication with the suction pump. The displacement pneumatic cylinder 810 drives the suction pipe 820 to approach or move away from the carburetor 20 of the loading device 310.
[0061] It should be noted that when the pressure drive 610 drives the pressure block 620 to press the air plug, the residual burrs and debris inside the carburetor 20 will remain on the surface of the carburetor 20. These debris will affect the detection of the CCD camera 320. In order to avoid this problem and ensure the quality of the subsequent dispensing of adhesive by the dispensing needle 720 to the air plug, the above-mentioned suction mechanism 800 is set up. Specifically, the displacement cylinder 810 drives the suction tube 820 to approach the material carrier 310, thereby sucking the burrs and debris off the surface of the carburetor 20.
[0062] like Figure 1 and Figure 9 As shown, in one embodiment, the automatic carburetor plug installation and dispensing equipment 10 further includes a discharge mechanism 900. The discharge mechanism 900 includes a discharge platform 910, a discharge drive 920, and several discharge plates 930. The discharge platform 910 is disposed on the machine base 100 and is connected in parallel with the feeding belt 410. The discharge drive 920 is disposed on the machine base 100. Each discharge plate 930 is equidistantly disposed on the output shaft of the discharge drive 920. The discharge drive 920 is used to simultaneously drive each discharge plate 930 to slide back and forth relative to the discharge platform 910, so that each discharge plate 930 pushes the carburetor 20 on the discharge platform 910 into the feeding belt 410 in a row.
[0063] It should be noted that, in order to ensure the stable and continuous transport of carburetors 20 within the feed belt 410, a discharge mechanism 900 is provided to feed the carburetors 20 into the feed belt 410 in a row. Specifically, the discharge platform 910 is connected to the feed belt 410, and the discharge drive unit 920 can be a combination of a lateral movement module and a lifting module. Both the lateral movement module and the lifting module can be a screw module driven by a motor or a linear module driven by a cylinder. Thus, the discharge drive unit 920 drives each discharge plate 930 to simultaneously perform lifting and lateral sliding movements, allowing the entire row of carburetors 20 located between any two discharge plates 930 to be pushed into the feed belt 410 row by row. Therefore, the worker only needs to insert the carburetors 20 between the discharge plates 930 to complete the loading.
[0064] In one embodiment, the feed belt 410 is provided with a plurality of cylinder-driven stop levers, which are used to block the carburetor 20 to ensure that each carburetor 20 can be moved one by one along the feed belt 410 to the underside of the gripper 425 for being gripped.
[0065] Furthermore, in one embodiment, the discharge port of the vibratory feeder 520 is connected to the material preparation block, so that the air plugs can be moved one by one onto the material preparation block and stably grasped by the robotic arm 510.
[0066] Further, in an embodiment, the material pressing driving member 610 and the glue dispensing driving member 710 are both three-axis servo modules, so that the material pressing block 620 and the glue dispensing needle 720 can move along the vertical direction and the horizontal direction, thereby being capable of sequentially pressing the air plug placed in the carburetor 20 and dispensing glue.
[0067] As shown in Figure 7 , in an embodiment, the material pressing mechanism 600 further comprises a support column 630 and a top holding seat 640. The support column 630 is arranged on the machine table 100, and the top holding seat 640 is detachably arranged on the top of the support column 630 and is located below the carburetor 20.
[0068] In this way, when the material pressing driving member 610 drives the material pressing block 620 to press the air plug into the carburetor 20, the material loading slider 312 is driven to slide the carburetor 20 downward relative to the material loading seat 311, and finally the carburetor 20 is held by the top holding seat 640, so that the material pressing block 620 can reliably press the air plug into the carburetor 20. Since different models of carburetors 20 have different shapes, the top holding seat 640 is arranged in a detachable structure, so that the top holding seat 640 can be quickly replaced to be suitable for holding different structures of carburetors 20.
[0069] As shown in Figure 8 , in an embodiment, the glue dispensing mechanism 700 further comprises a plurality of glue waste barrels 730. The glue waste barrels 730 are arranged on the base in a spaced manner, and each glue waste barrel 730 is located below the glue dispensing needle 720.
[0070] In this way, in order to avoid the glue from solidifying and blocking at the needle head of the glue dispensing needle 720, affecting the glue dispensing direction, a plurality of glue waste barrels 730 are arranged, so that the glue dispensing driving member 710 can drive the glue dispensing needle 720 to discharge the waste glue at the needle head into the glue waste barrel 730 at a regular time, ensuring that the glue dispensing needle 720 is always in a normal use state.
[0071] Further, as shown in Figure 8 , in an embodiment, the glue dispensing mechanism 700 further comprises a shielding cylinder 740 and a baffle 750. The shielding cylinder 740 is arranged on the machine table 100, and the baffle 750 is arranged on the output shaft of the shielding cylinder 740. The shielding cylinder 740 is used to drive the baffle 750 to approach or move away from the glue waste barrel 730.
[0072] In this way, the opening of the glue waste barrel 730 is shielded by the baffle 750, which can prevent dust and other impurities from falling into the glue waste barrel 730.
[0073] The above-described embodiments only express several implementation manners of the utility model, the description is more specific and detailed, but can not therefore be understood as the limitation of the utility model patent range. Among them, the installation / fixed / setting in the utility model is understood as including but not limited to the locking and fixing by using screw / screw, welding unless otherwise defined. It should be pointed out that for ordinary skilled person in the art, without departing from the concept of the utility model, several modifications and improvements can be made, which belong to the protection range of the utility model. Therefore, the protection range of the utility model patent should be subject to the appended claims.
Claims
1. A carburetor air plug automatic mounting dispensing equipment, comprising a machine table and a rotating disc rotatingly arranged on the machine table, characterized in that, Further comprising a positioning mechanism, a first feeding mechanism, a second feeding mechanism, a pressing mechanism and a dispensing mechanism which are arranged in sequence around the rotating disc; The positioning mechanism comprises a plurality of loading devices and a plurality of CCD cameras, each of the loading devices is arranged equidistantly on the rotating disc in a circumferential direction, each of the CCD cameras is arranged on the machine table and located above the rotating disc, and each of the loading devices is located above at most one of the CCD cameras; The first feeding mechanism comprises a feeding belt and a feeding device, both of which are arranged on the machine table, and the feeding device is located between the feeding belt and the rotating disc, and is used to transfer the carburetor from the feeding belt to the loading device of the rotating disc; The second feeding mechanism comprises a mechanical hand and a vibrating disc, both of which are arranged on the machine table, and the mechanical hand is located between the vibrating disc and the rotating disc, and is used to transfer the air plug to the carburetor in the loading device; The pressing mechanism comprises a pressing driving element and a pressing block, the pressing driving element is arranged on the machine table, and the pressing block is arranged on the output shaft of the pressing driving element, and the pressing driving element is used to drive the pressing block to press the air plug into the carburetor; The dispensing mechanism comprises a dispensing driving element and a dispensing needle, the dispensing driving element is arranged on the machine table, and the dispensing needle is arranged on the output shaft of the dispensing driving element, and the dispensing driving element is used to drive the dispensing needle to dispense glue on the air plug of the carburetor.
2. The carburetor air lock automatic mounting and dispensing equipment according to claim 1, characterized in that, The loading device comprises a loading seat, a loading slider, a tension spring and a pressing element, the loading seat is arranged on the rotating disc, the loading slider is arranged on the loading seat in a vertical direction, the tension spring is connected with the loading slider and the loading seat respectively, so that the loading slider has a tendency to slide upward relative to the loading seat, and the pressing element is arranged on the loading slider in a sliding manner, and is used to press the carburetor tightly on the loading slider.
3. The carburetor air choke automatic mounting and dispensing equipment according to claim 2, characterized in that, A positioning rod is arranged on the loading slider, and the positioning rod is used to insert the carburetor.
4. The carburetor air choke automatic mounting and dispensing equipment according to claim 2, characterized in that, The pressing element comprises a slide rod, a pressing block, an end piece and a pressing spring, the slide rod is arranged in the loading slider, the pressing block is arranged on one end of the slide rod, the end piece is arranged on the other end of the slide rod, the pressing spring is sleeved on the slide rod, and the pressing spring is in abutment with the end piece and the loading slider respectively, the pressing spring is used to push the end piece, so that the slide rod drives the pressing block to approach the loading slider to press the carburetor.
5. The carburetor air choke automatic mounting and dispensing equipment according to claim 4, characterized in that, The pressing element further comprises a guide rod, the guide rod is arranged on the loading slider, a special-shaped guide hole is arranged on the slide rod, and the guide rod is arranged in the special-shaped guide hole, so that when the slide rod is compressed by the pushing force, the slide rod slides and rotates relative to the loading slider.
6. The carburetor air lock automatic mounting and dispensing equipment according to claim 1, characterized in that, The feeding device comprises a support frame, a horizontal moving part, a lifting part, a rotating part and a clamping jaw, the support frame is arranged on the machine table, the horizontal moving part is arranged on the support frame, the lifting part is arranged on the output shaft of the horizontal moving part, the rotating part is arranged on the output shaft of the lifting part, and the clamping jaw is arranged on the rotating part.
7. The carburetor air lock automatic mounting and dispensing equipment according to claim 1, characterized in that, The two vibration discs are arranged with an interval.
8. The carburetor air-choke automatic mounting and dispensing equipment according to claim 1 or 7, characterized in that, The second feeding mechanism and the pressing mechanism are both arranged with two, and the two second feeding mechanisms and the two pressing mechanisms are staggered and distributed in sequence.
9. The carburetor air lock automatic mounting and dispensing equipment according to claim 1, characterized in that, The carburetor gas plug automatic mounting and dispensing equipment further comprises a suction mechanism, the suction mechanism comprises a displacement air cylinder, a suction pipe and a suction pump, the displacement air cylinder is adjacent to the rotating disc and arranged on the machine table, and the displacement air cylinder is located between the pressing mechanism and the dispensing mechanism, the suction pipe is arranged on the output shaft of the displacement air cylinder, and the suction pipe is in communication with the suction pump, and the displacement air cylinder is used to drive the suction pipe to approach or move away from the carburetor of the material carrying device.
10. The carburetor air lock automatic mounting and dispensing equipment according to claim 1, characterized in that, The carburetor gas plug automatic mounting and dispensing equipment further comprises a discharging mechanism, the discharging mechanism comprises a discharging table, a discharging driving element and a plurality of discharging plates, the discharging table is arranged on the machine table, and the discharging table is connected with the feeding belt, the discharging driving element is arranged on the machine table, and each discharging plate is equidistantly arranged on the output shaft of the discharging driving element, and the discharging driving element is used to simultaneously drive each discharging plate to reciprocate relative to the discharging table to push the carburetors on the discharging table into the feeding belt in a row.