Acer truncatum seed shelling device

By designing a shelling device for Acer truncatum seeds, a belt drive system and a cam pusher structure are used to achieve efficient shelling of Acer truncatum seeds, solving the problems of low efficiency and seed damage in traditional shelling methods, meeting the needs of large-scale production and improving product quality.

CN224007709UActive Publication Date: 2026-03-20TONGLIAO HAN FEI LU FENG NERVOUS ACID TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520762436.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-22
Publication Date
2026-03-20
Estimated Expiration
2035-04-22

AI Technical Summary

Technical Problem

Existing technologies are inefficient, incomplete, and prone to damaging the kernels during the dehulling process of Acer truncatum seeds, making it difficult to meet the needs of large-scale production.

Method used

A shelling device for Acer truncatum seeds was designed, comprising an installation chamber, a pusher frame, and a shelling structure. Utilizing a belt drive system connecting the main shaft and the auxiliary shaft, combined with the power coordinated transmission of the convex column and cam pusher plate, continuous extrusion and rubbing of Acer truncatum seeds are achieved to remove the shells, avoiding excessive damage to the kernels.

Benefits of technology

It improves shelling efficiency, meets the needs of large-scale production, preserves the integrity of the kernel to the greatest extent, enhances product quality and economic value, and reduces energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an acer truncatum seed hulling device, which belongs to the technical field of hulling devices, can be used for efficiently hulling acer truncatum seeds and reducing the damage to kernels to the greatest extent, has the advantages of energy conservation, simplicity and convenience in operation and the like so as to meet the requirements of hulling the acer truncatum seeds in actual production, and comprises a mounting bin, a shelling structure for shelling acer truncatum seeds is mounted in the mounting bin, a feeding hopper for feeding is arranged at the top end of one side of the mounting bin, and a discharging opening for discharging is formed in the bottom end of the other side of the mounting bin; a material pushing frame for pushing acer truncatum seeds to the shelling structure in an energy-saving mode is arranged at the position, below the feeding hopper, of the installation bin, a support is installed at the bottom end of the installation bin, an inclined face is arranged at the bottom end in the installation bin, the acer truncatum seeds can be continuously and efficiently extruded and rubbed on the whole, rapid shelling is achieved, the shelling efficiency is greatly improved, and the labor intensity of workers is reduced. And the large-scale production requirement is met.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of shelling device, specifically relates to the technical field of shelling of Acer truncatum Bunge. BACKGROUND

[0002] Acer truncatum Bunge is rich in various nutritional ingredients and has wide application prospects in the fields of food and medicine. However, the shell of Acer truncatum Bunge is hard, and traditional shelling methods often have problems such as low efficiency, incomplete shelling, and easy damage to the kernel. Manual shelling is labor-intensive and slow, and cannot meet the needs of large-scale production. Some existing shelling machines cannot accurately control the shelling force and process when processing Acer truncatum Bunge due to unreasonable structure design, resulting in a large number of damaged kernels and reduced product quality and economic value. Therefore, it is of great significance to develop a high-efficiency, energy-saving Acer truncatum Bunge shelling device that can ensure the integrity of the kernel. SUMMARY

[0003] The utility model solves the technical problems of overcoming the defects of the prior art, providing an Acer truncatum Bunge shelling device that can efficiently shell Acer truncatum Bunge and minimize damage to the kernel, while being energy-saving, easy to operate, and meeting the needs of Acer truncatum Bunge shelling in actual production.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0005] An Acer truncatum Bunge shelling device includes a mounting bin, a shelling structure for shelling Acer truncatum Bunge is installed inside the mounting bin, a feed hopper for feeding is provided at the top end of one side of the mounting bin, a discharge outlet for discharging is provided at the bottom end of the other side of the mounting bin, and a pusher frame for energy-saving pushing Acer truncatum Bunge to the shelling structure position is provided at the position of the mounting bin below the feed hopper.

[0006] As a preferred technical scheme of the utility model, a support is installed at the bottom end of the mounting bin, an inclined surface is provided at the bottom end inside the mounting bin, and the inclined surface is higher at the end closer to the discharge outlet.

[0007] As a preferred technical scheme of the utility model, the shelling structure includes main shafts and auxiliary shafts installed inside the mounting bin on both sides, a belt one is connected between the main shafts and the auxiliary shafts, convex columns are distributed on the outer wall of the belt one, and a motor that can drive the main shaft to rotate is installed outside the mounting bin.

[0008] As a preferred technical scheme of the utility model, the pusher frame comprises a guide shell mounted on the side of the mounting bin, a push plate is slidably mounted in the guide shell, one end of the push plate is arranged in the mounting bin, a rotating shaft is mounted in the guide shell at the other end of the push plate, a cam is sleeved on the rotating shaft, guide rods are mounted in the guide shell on both sides of the cam, guide holes are formed in the push plate corresponding to the positions of the guide rods, and the guide holes are connected with the guide rods through springs at the bottom.

[0009] As a preferred technical scheme of the utility model, the rotating shaft penetrates and extends to the outside of the guide shell and is connected with a belt pulley two, the belt pulley two is connected with a belt pulley one through a belt two, and the belt pulley one is mounted on the auxiliary shaft outside the mounting bin.

[0010] Compared with the prior art, the utility model has the beneficial effects that: the whole can continuously and efficiently extrude and rub the acer mono seed, realizes rapid shelling, greatly improves the shelling efficiency, meets the large-scale production demand, the distribution and shape of the convex column are carefully designed, while ensuring that the hard shell is removed with enough force, the seed kernel can be prevented from being excessively damaged, the integrity of the seed kernel is maximally reserved, the product quality and economic value are improved, the power source of the pusher frame is ingeniously connected with the auxiliary shaft of the shelling structure, power collaborative transmission is realized through the belt pulley and the belt, a power source does not need to be separately arranged for the pusher frame, energy consumption is effectively reduced, and the energy saving purpose is achieved. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 It is a three-dimensional structure schematic view of the utility model;

[0012] Figure 2 It is a first cross-sectional structure schematic view of the utility model;

[0013] Figure 3 It is a second cross-sectional structure schematic view of the utility model;

[0014] Figure 4 It is an A1 end local enlarged view of the utility model;

[0015] 1-mounting bin;11-bracket;12-inclined surface;2-feeding hopper;3-discharge port;4-shelling structure;41-motor;42-main shaft;43-auxiliary shaft;44-belt one;45-convex column;46-belt pulley one;47-belt pulley two;48-belt two;5-push frame;51-guide shell;52-push plate;53-rotating shaft;54-cam;55-guide rod;56-guide hole;57-spring. DETAILED DESCRIPTION

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0017] Please see Figures 1-4 This utility model provides a technical solution:

[0018] This Acer truncatum seed shelling device mainly consists of an installation chamber 1, which serves as the main frame of the entire device, providing installation and working space for other components. Inside the installation chamber 1, a shelling structure 4 for shelling Acer truncatum seeds is installed. A feeding hopper 2 is located at the top of one side of the installation chamber 1, facilitating the operator to feed the Acer truncatum seeds to be shelled into the device. A discharge port 3 is located at the bottom of the other side of the installation chamber 1, from which the shelled kernels and outer shells are discharged. A pusher 5 is located at the position of the installation chamber 1 below the feeding hopper 2, which is used to energy-efficiently push the Acer truncatum seeds towards the shelling structure 4, ensuring that the Acer truncatum seeds can enter the shelling stage in an orderly and efficient manner.

[0019] A support frame 11 is installed at the bottom of the installation chamber 1. The support frame 11 provides stable support for the installation chamber 1, enabling the entire device to be placed on the work site and operate stably. An inclined surface 12 is provided at the bottom of the interior of the installation chamber 1, and the inclined surface 12 is set higher as it approaches the discharge port 3. This design of the inclined surface 12 helps to fully deshell the material.

[0020] The shelling structure 4 includes a main shaft 42 and a secondary shaft 43 installed on both sides inside the installation chamber 1. A belt 44 connects the main shaft 42 and the secondary shaft 43. The outer wall of the belt 44 has protrusions 45. A motor 41 is installed outside the installation chamber 1 to drive the main shaft 42 to rotate. When the motor 41 starts, it drives the main shaft 42 to rotate. The main shaft 42 drives the secondary shaft 43 to rotate synchronously through the belt 44. During this process, the protrusions 45 on the outer wall of the belt 44 squeeze and rub the passing Acer truncatum seeds to achieve the shelling operation. The distribution and shape of the protrusions 45 are carefully designed to ensure that there is sufficient force on the shell of the Acer truncatum seeds to achieve shelling, while avoiding excessive damage to the kernel.

[0021] The pushing frame 5 comprises a guide shell 51 mounted on the side surface of the mounting bin 1, a pushing plate 52 is slidingly mounted in the guide shell 51, one end of the pushing plate 52 is arranged in the interior of the mounting bin 1, and the other end is located in the guide shell 51, a rotating shaft 53 is mounted in the guide shell 51 at the other end of the pushing plate 52, a cam 54 is sleeved on the outer portion of the rotating shaft 53, guide rods 55 are mounted in the guide shell 51 on both sides of the cam 54, guide holes 56 are formed in the pushing plate 52 corresponding to the positions of the guide rods 55, the inner bottom end of the guide hole 56 is connected with the guide rod 55 through a spring 57, when the rotating shaft 53 rotates, the cam 54 is driven to rotate, the protruding portion of the cam 54 pushes the pushing plate 52 to reciprocate in the guide shell 51 along the direction of the guide rod 55, so as to push the jujube seeds below the feeding hopper 2 to the hulling structure 4, the spring 57 plays a buffering and resetting role, so that the pushing plate 52 is more stable during movement, and damage to the equipment and materials caused by excessive impact is avoided.

[0022] The rotating shaft 53 penetrates and extends to the outside of the guide shell 51 and is connected with a belt pulley two 47, the belt pulley two 47 is connected with a belt pulley one 46 through a belt two 48, and the belt pulley one 46 is mounted on the auxiliary shaft 43 outside the mounting bin 1, so that when the auxiliary shaft 43 in the hulling structure 4 rotates, the rotating shaft 53 in the pushing frame 5 can be driven to rotate through the belt pulley one 46, the belt two 48 and the belt pulley two 47, power cooperative transmission between the hulling structure 4 and the pushing frame 5 is realized, the synchronization and stability of the equipment operation are ensured, and this power transmission mode is more energy-saving than separately setting a power source for the pushing frame 5.

[0023] Firstly, the support 11 is mounted at the bottom end of the mounting bin 1, and it is ensured that the support 11 is firmly mounted, so that the whole device can be stably placed, then the main shaft 42 and the auxiliary shaft 43 in the hulling structure 4 are mounted on both sides inside the mounting bin 1 and are connected through the belt one 44, the motor 41 is installed and it is ensured that the connection between the motor 41 and the main shaft 42 is correct, so that the main shaft 42 can be smoothly driven to rotate, then the pushing frame 5 is installed, the guide shell 51 is mounted on the side surface of the mounting bin 1, the pushing plate 52 is mounted in the guide shell 51, it is ensured that the pushing plate 52 can slide smoothly, the rotating shaft 53, the cam 54, the guide rod 55 and other components are installed, and the spring 57 is connected, finally, according to the power transmission connection mode, the belt pulley one 46, the belt pulley two 47 and the belt two 48 are installed, the installation of the whole device is completed, after the installation is completed, debugging is carried out, whether the installation of each component is correct is checked, whether the rotation of the motor 41 is normal is checked, whether the pushing action of the pushing frame 5 is smooth is checked and the like.

[0024] The motor 41 is started, the motor 41 drives the main shaft 42 to rotate, and then drives the auxiliary shaft 43 to rotate through the belt one 44, at this time, the shelling structure 4 starts to work, the operator pours the acer truncatum seeds from the feed hopper 2 into the shelling structure 4, the acer truncatum seeds fall near the pushing frame 5 below the feed hopper 2, with the rotation of the auxiliary shaft 43, the rotating shaft 53 is driven to rotate through the pulley one 46, the belt two 48 and the pulley two 47, the cam 54 rotates, the convex part of the cam 54 pushes the push plate 52 to push the acer truncatum seeds to the shelling structure 4 in the direction of the guide rod 55 in the guide shell 51, the acer truncatum seeds are extruded and rubbed when passing through the convex column 45 on the belt one 44, the outer shell is shelled, and at the same time, the belt one 44 rotates to drive the materials to move to the direction of the discharge port 3, and finally the materials are discharged from the discharge port 3, in the whole operation process, the operator can adjust the rotating speed and other parameters of the motor 41 according to the actual situation, such as the feeding speed, the shelling effect and the like.

[0025] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be changed, modified, replaced and varied in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A shelling device for Acer truncatum seeds, comprising an installation chamber (1), characterized in that: The installation chamber (1) is equipped with a shelling structure (4) for shelling the seeds of Acer truncatum. A feeding hopper (2) for feeding is provided at the top of one side of the installation chamber (1), and a discharge port (3) for discharging is provided at the bottom of the other side of the installation chamber (1). A pusher (5) for energy-savingly pushing the seeds of Acer truncatum to the shelling structure (4) is provided at the position of the installation chamber (1) below the feeding hopper (2).

2. The Acer truncatum seed shelling device according to claim 1, characterized in that: The bottom of the installation chamber (1) is equipped with a bracket (11), and an inclined surface (12) is provided at the bottom of the interior of the installation chamber (1), and the inclined surface (12) is set higher as it gets closer to the discharge port (3).

3. The Acer truncatum seed shelling device according to claim 1, characterized in that: The shell-removal structure (4) includes a main shaft (42) and a secondary shaft (43) installed on both sides inside the installation chamber (1). A belt (44) is connected between the main shaft (42) and the secondary shaft (43). Protrusions (45) are distributed on the outer wall of the belt (44). A motor (41) capable of driving the main shaft (42) to rotate is installed outside the installation chamber (1).

4. The Acer truncatum seed shelling device according to claim 1, characterized in that: The pusher (5) includes a guide shell (51) installed on the side of the installation chamber (1). A push plate (52) is slidably installed inside the guide shell (51). One end of the push plate (52) is located inside the installation chamber (1). A rotating shaft (53) is installed inside the guide shell (51) at the other end of the push plate (52). A cam (54) is sleeved on the outside of the rotating shaft (53). Guide rods (55) are installed inside the guide shells (51) on both sides of the cam (54). A guide hole (56) is opened at the position of the push plate (52) corresponding to the guide rod (55). The bottom end of the guide hole (56) is connected to the guide rod (55) through a spring (57).

5. The Acer truncatum seed shelling device according to claim 4, characterized in that: The rotating shaft (53) passes through and extends to the outside of the guide housing (51) and is connected to a second pulley (47). The second pulley (47) is connected to a first pulley (46) via a second belt (48). The first pulley (46) is mounted on a secondary shaft (43) outside the mounting chamber (1).