Fabric and garment
By using a weaving process and the interlacing structure of spandex yarns, hollow areas and holes are formed, solving the problem that traditional textile materials cannot simultaneously achieve lightness, elasticity, and breathability, thus achieving a fabric effect that is lightweight, highly elastic, and breathable.
Patent Information
- Application Number
- CN202520655736.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-20
- Estimated Expiration
- 2035-04-08
AI Technical Summary
Traditional textile materials cannot simultaneously possess multiple advantages such as lightness, elasticity, and breathability, and therefore cannot meet the comprehensive requirements of modern clothing in terms of wearing comfort and sun protection.
The fabric is made using a woven process with a tightly interwoven structure. Spandex yarn is used as the core and the main yarn. Adjacent spandex yarns are arranged at intervals to form openwork areas. The openwork areas in the warp and weft directions intersect to form openwork holes, which enhances breathability.
It achieves lightweight, highly elastic, and breathable fabric, improving wearing comfort and sun protection performance.
Smart Images

Figure CN224015884U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of textiles, in particular to a fabric and a garment. BACKGROUND
[0002] With the improvement of people's living quality and the popularity of outdoor activities, the demand for fabric functionality is increasingly diversified. Traditional single-performance textile materials have been difficult to meet the comprehensive requirements of modern clothing in terms of wearing comfort, sun protection, etc., and the market urgently needs innovative fabrics with multiple advantages such as lightness, elasticity, and breathability. CONTENT OF THE UTILITY MODEL
[0003] The present application provides a fabric and a garment, aiming to provide a fabric with lightness, high elasticity, and breathability.
[0004] In a first aspect, the present application provides a fabric, comprising warp yarns and weft yarns, the warp yarns and the weft yarns are woven into a plain weave structure; wherein,
[0005] At least one of the warp yarns and the weft yarns comprises a first yarn and a second yarn, the first yarn is a core-spun yarn with a spandex yarn as a core, and the second yarn is a spandex yarn;
[0006] At least two of the second yarns are adjacent and are arranged at intervals to form a hollow area.
[0007] In the above technical solution, the interlaced structure of the plain weave process is relatively tight, which can make the fabric lighter while maintaining its strength; by using spandex as the core of the first yarn and the second yarn, the fabric can have better elasticity; and the two adjacent second yarns are arranged at intervals to form a hollow area, the interval between the second yarns in the hollow area can improve the breathability of the fabric, so that the fabric has the properties of lightness, high elasticity, and breathability.
[0008] In a possible implementation, the warp yarns comprise the first yarn and the second yarn, and the two adjacent second yarns in the warp yarns are arranged at intervals to form a warp-direction hollow area;
[0009] The weft yarns comprise the first yarn and the second yarn, and the two adjacent second yarns in the weft yarns are arranged at intervals to form a weft-direction hollow area;
[0010] The warp-direction hollow area and the weft-direction hollow area coincide to form a hollow hole.
[0011] In a possible implementation, the second yarn is a spandex yarn obtained by removing alkali-dissolvable polyester from a polyester alkali-dissolvable core-spun yarn coated with spandex.
[0012] In a possible implementation, the distance between any two adjacent longitudinal hollowed areas and the distance between any two adjacent longitudinal hollowed areas are equal.
[0013] In a possible implementation, the distance between any two adjacent longitudinal hollowed areas and the distance between any two adjacent longitudinal hollowed areas are equal to or greater than 2mm and less than or equal to 5mm.
[0014] In a possible implementation, the first yarn is a core-spun yarn with a nylon core and a spandex sheath.
[0015] In a possible implementation, the nylon is a light-absorbing yarn.
[0016] In a possible implementation, at least part of the nylon is provided with microcapsules containing natural plant extracts.
[0017] In a possible implementation, the nylon contains titanium dioxide.
[0018] In a second aspect, the present application provides a garment comprising the fabric of any of the above.
[0019] The fabric used in the above technical solution has a relatively tight interlaced structure of the weaving process, which can make the fabric lighter and thinner while maintaining the strength of the fabric. By using spandex as the core of the first yarn and the second yarn, the fabric has better elasticity. The two adjacent second yarns are arranged at intervals to form a hollowed area, and the interval between the second yarns of the hollowed area can improve the air permeability of the fabric, so that the fabric has the properties of lightness, high elasticity and air permeability. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings needed in the embodiments will be briefly introduced below. The drawings herein are incorporated into the specification and form a part of the specification. These drawings show embodiments consistent with the present disclosure and, together with the specification, serve to illustrate the technical solutions of the present disclosure. It should be understood that the following drawings only show certain embodiments of the present disclosure, and therefore should not be considered as limiting the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.
[0021] Figure 1 The overall schematic diagram of the fabric provided in the embodiments of the present application is shown.
[0022] Figure 2 The schematic diagram of the intersection of the longitudinal hollowed area and the weft hollowed area in the embodiments of the present application is shown. DETAILED DESCRIPTION
[0023] In order to make the purposes, technical solutions and advantages of the present application clearer, the following further describes the present application with reference to the drawings.
[0024] It should be noted that, unless otherwise defined, technical terms or scientific terms used in one or more embodiments of the present application should be understood as their common meanings to those skilled in the art to which the present disclosure pertains. The terms "first", "second" and similar terms used in one or more embodiments of the present application do not represent any order, number or importance, but are only used to distinguish different components. The terms "include" or "contain" and similar terms mean that the elements or objects before the terms encompass the elements or objects listed after the terms and their equivalents, and do not exclude other elements or objects. The terms "connect" or "connected" and similar terms are not limited to physical or mechanical connections, but can include electrical connections, whether direct or indirect. The terms "upper", "lower", "left", "right" and the like are only used to represent relative positional relationships, and when the absolute positions of the described objects change, the relative positional relationships can also change accordingly.
[0025] To facilitate the understanding of the fabric provided by the embodiments of the present application, first, the application scenarios thereof are described. The fabric provided by the embodiments of the present application can be used to make clothes.
[0026] With the improvement of people's living quality and the popularity of outdoor activities, the demand for fabric functionality is increasingly diversified. Traditional single-performance textile materials have been difficult to meet the comprehensive requirements of modern clothing in terms of wearing comfort, sun protection and the like, and the market urgently needs innovative fabrics with multiple advantages such as lightness, elasticity, breathability and the like.
[0027] Based on this, the present application provides a fabric, which aims to have the advantages of lightness, high elasticity and breathability. The fabric provided by the present application is specifically introduced below with reference to the drawings.
[0028] Reference Figure 1 , Figure 1 The fabric provided by the embodiments of the present application is shown in the overall schematic diagram. The fabric provided by the present application includes warp yarns and weft yarns, and the warp yarns and the weft yarns are woven into a plain weave structure, which is formed by interlacing the warp yarns and the weft yarns perpendicular to each other.
[0029] The plain weave structure is one of the simplest weaving methods, and the fabric with the warp yarns and the weft yarns woven into the plain weave structure can reduce the amount of yarns used while ensuring the strength, so as to achieve the purpose of making the fabric light and thin.
[0030] In the specific use of warp and weft, at least one of the warp and weft includes the first yarn 1 and the second yarn 2, wherein the first yarn 1 is a core-spun yarn with a spandex yarn as a core, and the second yarn 2 is a spandex yarn. And at least two second yarns 2 are adjacent, and the adjacent two second yarns 2 are arranged at intervals to form a hollow area 3.
[0031] For the fabric provided by the embodiment of the application, it needs to be woven by a plurality of warps and a plurality of wefts. At least one of the warps and wefts here includes the first yarn 1 and the second yarn 2, specifically, for the fabric provided by the embodiment of the application, only the warps can be provided to include the first yarn 1 and the second yarn 2; or only the wefts can be provided to include the first yarn 1 and the second yarn 2; or both the warps and the wefts can be provided to include the first yarn 1 and the second yarn 2.
[0032] No matter whether the first yarn 1 and the second yarn 2 coexist in the warp or the weft, when the first yarn 1 and the second yarn 2 are arranged, the first yarn 1 and the second yarn 2 are arranged alternately, specifically, a plurality of first yarns 1 are arranged at intervals, at least two second yarns 2 are arranged, and then a plurality of first yarns 1 are arranged at intervals, and at least two second yarns 2 are arranged. And when the second yarn 2 is specifically arranged, the adjacent two second yarns 2 are arranged at intervals to form a hollow area 3.
[0033] It is worth noting that the adjacent two second yarns 2 arranged at intervals to form the hollow area 3, the hollow of the hollow area 3 is for the second yarn 2. For example, for one case of the fabric provided by the embodiment of the application, if the weft is a tightly arranged yarn, only the warp is arranged with the first yarn 1 and the second yarn 2, even if there is a certain interval between the adjacent two second yarns 2 in the warp, for the fabric interwoven by the warp and the weft, it cannot directly reflect the hollow of the whole fabric, but it reflects that a region with relatively loose yarn interweaving is formed at the part where the second yarn 2 is arranged at intervals.
[0034] It should also be noted that when the first yarn 1 and the second yarn 2 are specifically arranged alternately, the first yarn 1 and the second yarn 2 can be uniformly arranged at intervals, that is, a fixed number of second yarns 2 are arranged at intervals of a fixed number of first yarns 1, and when arranged in this way, the fabric will present that the widths of the hollow areas 3 are the same and uniformly distributed; the first yarn 1 and the second yarn 2 can also be arranged at intervals, that is, the number of the first yarn 1 and the second yarn 2 in each interval is different, here the number of the first yarn 1 and the second yarn 2 can change in a certain rule, such as an arithmetic sequence, a geometric sequence, etc., or it can change randomly without a rule, and when arranged in this way, the fabric presents that the widths of different hollow areas 3 are different and the hollow areas 3 are not uniformly distributed on the fabric.
[0035] By forming the hollowed-out area 3 by using the interval distribution of the second yarn 2, the air permeability and the moisture permeability of the fabric can be improved, so that the fabric is more comfortable to wear.
[0036] The first yarn 1 takes spandex as the core yarn, and the yarn covering the spandex can be polyester, nylon, etc. Compared with using polyester, spandex, etc. alone, using core-spun yarn can make the fabric more elastic. The second yarn 2 only uses spandex, which also takes advantage of the high-elasticity property of spandex to improve the elasticity of the fabric. On the other hand, spandex is a block copolymer composed of a soft segment of polyester or polyether chain segment and a hard segment of diisocyanate chain segment. Its unique molecular structure makes it easier to produce thinner fibers, thereby improving the porosity of the hollowed-out area 3 and further improving the air permeability of the fabric.
[0037] In summary, the fabric provided by the embodiments of the present application uses the weaving process to make the warp and weft interlaced structure more compact, so that the fabric can be made lighter and thinner while maintaining its strength. By using spandex as the core yarn of the first yarn 1 and the second yarn 2, the fabric can have better elasticity. In addition, the two adjacent second yarns 2 are arranged at intervals to form a hollowed-out area 3, and the interval between the second yarns 2 in the hollowed-out area 3 can improve the air permeability of the fabric, so that the fabric has the properties of lightness, high elasticity, and air permeability.
[0038] Reference is made to Figure 2 , Figure 2 Figure 4 is a schematic view of the intersection of the warp hollowed-out area and the weft hollowed-out area in the embodiments of the present application.
[0039] As an optional embodiment, the fabric provided by the embodiments of the present application includes first yarns 1 and second yarns 2 in the warp and weft, and two adjacent second yarns 2 are arranged at intervals to form a hollowed-out area 3.
[0040] Specifically, the warp yarn includes first yarns 1 and second yarns 2, and two adjacent second yarns 2 in the warp yarn are arranged at intervals to form a warp hollowed-out area 3. The warp hollowed-out area 3 here means that the hollowed-out area 3 extends in parallel with the warp yarn. Specifically, the second yarn 2 forming the warp hollowed-out area 3 serves as the warp yarn in the fabric, so the warp hollowed-out area 3 has a certain width in the weft direction of the fabric, and the overall rectangular hollowed-out area 3 runs through the entire fabric in the warp direction.
[0041] The weft yarns also include the first yarns 1 and the second yarns 2, and two adjacent second yarns 2 in the weft yarns are arranged at intervals to form the weft hollow areas 3. The weft hollow areas 3 herein refer to the hollow areas 3 extending in parallel with the weft yarns, and specifically, the second yarns 2 forming the weft hollow areas 3 serve as the weft yarns in the fabric, so the weft hollow areas 3 have a certain width in the warp direction of the fabric and are overall rectangular hollow areas 3 penetrating the entire fabric along the weft direction.
[0042] The fabric includes the warp hollow areas 3 and the weft hollow areas 3, and the hollow holes 4 are formed at the overlapping positions of the warp hollow areas 3 and the weft hollow areas 3. The warp hollow areas 3 and the weft hollow areas 3 are arranged in a grid shape in a cross manner, and can be in a rectangular grid shape. Specifically, the warp hollow areas 3 and the weft hollow areas 3 overlap, and at this time, the overlapping area only has the second yarns 2 arranged in the warp direction and the weft direction, and since the adjacent second yarns 2 have intervals, the hollow holes 4 are formed at the overlapping positions of the warp hollow areas 3 and the weft hollow areas 3.
[0043] For the fabric provided with the hollow areas 3 in both the warp direction and the weft direction, there are three areas with different yarn densities on the fabric. Specifically, the area with the highest yarn density is the grid inside the warp hollow areas 3 and the weft hollow areas 3, and the warp yarns and the weft yarns in this area are the first yarns 1 and are arranged closely; the area with the second highest yarn density is the warp hollow areas 3 and the weft hollow areas 3, and in this area, one of the warp yarns and the weft yarns is the first yarn 1 and the other is the second yarn 2; and the area with the lowest yarn density is the area of the hollow holes 4, and in this area, the warp yarns and the weft yarns are the second yarns 2.
[0044] The warp yarns and the weft yarns including the first yarns 1 and the second yarns 2 can increase the area of the hollow areas 3, improve the air permeability of the fabric, and distribute the hollow areas 3 in both the warp direction and the weft direction. Since the yarns in the hollow areas 3 are relatively loose, the fabric has weak support, and the distribution of the hollow areas 3 in both directions can make the distribution of the hollow areas 3 more uniform, reduce the risk of the fabric being too weak or too strong in some areas due to the hollow areas 3, and improve the overall stability and aesthetics of the fabric. In addition, the distribution of the hollow areas 3 in both directions can also reduce the risk of the fabric being easily deformed in a single direction due to the hollow areas 3 arranged in only one direction.
[0045] In addition, the overlapping positions of the hollow areas 3 in the two directions can also form the hollow holes 4, further improving the air permeability and moisture absorption of the fabric. In addition, the fabric provided in the embodiments of the present application is not completely hollow at the hollow hole 4, and the second yarns 2 are still interwoven in the hollow hole 4, so that the hollow hole 4 can be shielded to a certain extent, and the sun protection performance of the fabric is improved.
[0046] As an optional implementation, the distance between any two adjacent warp-direction openwork areas 3 and any two adjacent weft-direction openwork areas 3 is equal. This means that when the first yarn 1 and the second yarn 2 are arranged in the warp and weft threads, the interval between the first yarn 1 and the second yarn 2 is equal. With this arrangement, only the first yarn 1 and the second yarn 2 need to be alternated in the same pattern during the fabric weaving process, which can reduce the weaving difficulty and improve production efficiency.
[0047] As an optional implementation, the distance between any two adjacent warp-direction cutout areas 3 and any two adjacent weft-direction cutout areas 3 is greater than or equal to 2 mm and less than or equal to 5 mm. Specifically, it can be 2 mm, 3 mm, 4 mm, 5 mm, etc. By setting the distance between any two adjacent warp-direction cutout areas 3 and any two adjacent weft-direction cutout areas 3 to be within the above-mentioned range, it is ensured that the warp-direction cutout areas 3, the weft-direction cutout areas 3, and the cutout mesh have a certain density on the fabric, thereby ensuring the breathability of the fabric, and reducing the risk of structural instability of the cutout area 3 due to the square mesh size being too small and the cross-distribution between the first yarn 1 and the second yarn 2 being too dense.
[0048] As an optional implementation, when specifically setting the second yarn 2, the second yarn 2 is a spandex yarn obtained by removing the alkali-soluble polyester from a polyester core-spun yarn that has been alkali-soluble and coated with spandex. That is, during fabric weaving, the second yarn 2 is first wrapped within the alkali-soluble polyester yarn, and the core-spun yarn with alkali-soluble polyester coating the spandex is woven together with the first yarn 1. Then, the alkali-soluble process is used to remove the alkali-soluble polyester, leaving only the second yarn 2 originally wrapped inside the alkali-soluble polyester. Using the above-mentioned alkali-soluble process, when weaving the first yarn 1 and the second yarn 2, the first yarn 1 and the polyester alkali-soluble core-spun yarn can be pre-arranged closely, so that after alkali dissolution, the arrangement of the second yarn 2 can be more uniform.
[0049] As an optional implementation, the first yarn 1 is a core-spun yarn of nylon covered with spandex. Nylon has good abrasion resistance, which can improve the abrasion resistance of the fabric; nylon yarn is lightweight, which can reduce the weight of the garment made from the fabric; nylon also has good moisture absorption and breathability, which can improve the moisture absorption and breathability of the fabric.
[0050] As an alternative implementation method, nylon is calendered yarn. Calendered yarn refers to nylon yarn whose surface is treated by physical or chemical means, thereby making the nylon softer to the touch and improving the fabric's skin-friendliness; on the other hand, calendered nylon yarn, due to its reduced surface gloss, can absorb more ultraviolet rays, thus improving the fabric's sun protection effect.
[0051] Optionally, the nylon can also be selected as a draw textured yarn (DTY). The draw textured yarn can be made by performing false twist processing on the basis of full-drawn yarn. The draw textured yarn has more elasticity and loftiness, and can improve the elasticity and softness of the fabric.
[0052] As an optional embodiment, the at least part of the nylon is provided with microcapsules, and the microcapsules are coated with natural plant extracts. Specifically, the natural plant extracts can be first extracted from plants by using nano-extraction technology, and then the natural plant extracts are wrapped in the microcapsules. The microcapsules are mixed with the nylon dope to be spun. The addition of natural plant extracts in the nylon by using microcapsules can improve the functionality of the fabric. For example, natural mint extracts can be wrapped in the microcapsules to improve the cool feeling of the fabric; or natural lavender extracts can be wrapped in the microcapsules to naturally release fragrance; or tea tree essential oil can be wrapped in the microcapsules to improve the antibacterial performance of the fabric; of course, other natural plant extracts can also be added, which are not listed here.
[0053] It is worth noting that the at least part of the nylon provided with microcapsules means that all of the nylon can be provided with microcapsules, or part of the nylon can be provided with microcapsules and the other part of the nylon can not be provided with microcapsules.
[0054] In a specific example, half of the nylon yarn used to make the fabric is provided with microcapsules, and the other half of the nylon yarn is ordinary nylon yarn without microcapsules. By configuring in such a proportion, the cool feeling of the fabric can be moderate, and the production cost can also be controlled by controlling the addition proportion of the microcapsules.
[0055] As an optional embodiment, titanium dioxide is included in the nylon. By adding titanium dioxide component in the nylon, the ability of the fabric to block ultraviolet rays can be further improved, thereby improving the sun protection performance of the fabric.
[0056] In one specific example, the fabric in the embodiments of the present application is first woven by using three kinds of yarns, which are respectively 40D microcapsule-containing polyamide covered 30D spandex core spun yarn, 40D polyamide covered 30D spandex core spun yarn, and 50D alkali-dissolved polyester covered 20D spandex core spun yarn. Among them, the 40D microcapsule-containing polyamide covered 30D spandex core spun yarn and the 40D polyamide covered 30D spandex core spun yarn are used as the first yarn 1, and the 50D alkali-dissolved polyester covered 20D spandex core spun yarn is used as the second yarn 2 after alkali-dissolving treatment. The fabric woven by using the above-mentioned yarns has an actual measured value of air permeability of 200 mm / s; the average value of the anti-ultraviolet performance T(UVA) of the blue version of the fabric before washing can reach 1.15%, the UPF is greater than 50, the anti-ultraviolet performance T(UVA) after washing can reach an average value of 1.03%, the UPF is greater than 50; and the moisture permeability of the fabric can reach 8640 g / (m2·24h).
[0057] The garment in the embodiments of the present application includes any of the above-mentioned fabrics. Specifically, the garment can be a shirt, trousers, or a shawl and the like. The garment can use any of the fabrics provided by the embodiments of the present application as the entire fabric, or use the fabric provided by the embodiments of the present application as part of the fabric.
[0058] The fabric used in the above-mentioned garment has a relatively close interlaced structure in the weaving process, which can make the fabric lighter and thinner while maintaining the strength of the fabric; by using spandex as the core of the first yarn and the second yarn, the fabric has better elasticity; and the two adjacent second yarns are arranged at intervals to form a hollow area, and the interval between the second yarns in the hollow area can improve the air permeability of the fabric, so that the fabric has the properties of lightness, high elasticity and air permeability.
[0059] One or more embodiments of the present specification are intended to cover all such alternatives, modifications and variations falling within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent replacements, improvements and the like made within the spirit and principles of one or more embodiments of the present specification should be included in the protection scope of the present disclosure.
[0060] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A fabric, characterized in that, include: Warp and weft yarns, wherein the warp and weft yarns are woven into a woven structure; wherein... At least one of the warp yarns and the weft yarns includes a first yarn and a second yarn, wherein the first yarn is a core-spun yarn with spandex yarn as the core, and the second yarn is spandex yarn; At least two of the second yarns are adjacent to each other, and the two adjacent second yarns are arranged at intervals to form a hollow area.
2. The fabric according to claim 1, characterized in that, The warp yarn includes the first yarn and the second yarn, and two adjacent second yarns in the warp yarn are arranged at intervals to form a hollow area in the warp direction; The weft yarn includes the first yarn and the second yarn, and two adjacent second yarns in the weft yarn are arranged at intervals to form a weft-direction hollow area; The hollowed-out areas in the meridional direction and the hollowed-out areas in the latitudinal direction overlap to form hollowed-out holes.
3. The fabric according to claim 2, characterized in that, The second yarn is a spandex yarn obtained by alkali-soluble core-spun polyester yarn coated with spandex and then removing the alkali-soluble polyester through alkali leaching.
4. The fabric according to claim 2, characterized in that, The distance between any two adjacent meridional hollow areas and any two adjacent latitudinal hollow areas is equal.
5. The fabric according to claim 4, characterized in that, The distance between any two adjacent meridional hollow areas and any two adjacent latitudinal hollow areas is greater than or equal to 2 mm and less than or equal to 5 mm.
6. The fabric according to any one of claims 1 to 5, characterized in that, The first yarn is a core-spun yarn of nylon covered with spandex.
7. The fabric according to claim 6, characterized in that, The nylon is a calendered yarn.
8. The fabric according to claim 7, characterized in that, At least a portion of the nylon contains microcapsules, the microcapsules being coated with natural plant extracts.
9. The fabric according to claim 6, characterized in that, The nylon contains titanium dioxide.
10. A garment, characterized in that, The garment includes the fabric as described in any one of claims 1 to 9.