Arrangement array of down removing units of down filling house floor

Abstract

The utility model discloses an arrangement array of down-filling house floor down-removing units, a plurality of floor units are laid on the ground of a down-filling workshop, and the arrangement array of the down-filling house floor down-removing units is characterized in that each floor unit comprises at least one down-absorbing floor and a plurality of down-blowing floors; the down-absorbing floor is fixed on one side, far away from the entrance door, in the workshop, and strip-shaped down-absorbing holes are formed in the surface of the down-absorbing floor and cling to the wall corner of the side; the down blowing floors are distributed along the ground of the workshop at intervals, the distance between every two adjacent down blowing floors is 0.6-2 m, the down blowing floors are provided with fixed blowing nozzles, the blowing distance of the blowing nozzles is 1-2.5 m, the blowing direction is longitudinal or transverse, the blowing nozzles always keep away from the entrance door, the blowing paths of all the blowing nozzles form relay blowing, and down is gradually pushed to the area where the down sucking floors are located; according to the fluff sucking and blowing device for the workshop, fluff of the whole workshop can be recycled in a centralized mode, and the cleaning efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of dust removal technology in down filling workshops, and more specifically, to an array of down removal units for down filling room flooring. Background Technology

[0002] As a crucial step in the production of down products and textiles, the down filling workshop is prone to accumulating large amounts of down fibers on its floors. Traditional cleaning methods mainly rely on manual sweeping or stationary vacuum cleaners, but these methods have significant drawbacks in terms of efficiency, cleaning effectiveness, and equipment maintenance. Specific problems include:

[0003] 1. Limitations of traditional manual cleaning

[0004] Manual cleaning requires frequent interruptions to the production process, resulting in low efficiency and incomplete cleaning. During the operation, lint is easily stirred up again by sweeping, leading to a deterioration of air quality in the workshop and even causing respiratory health problems for workers. In addition, labor costs are high, especially in large workshops where cleaning work requires multiple people to work together, further increasing the burden on the company's operations.

[0005] 2. Shortcomings of stationary vacuum cleaners

[0006] Existing vacuum cleaners mostly adopt a decentralized layout, with suction ports randomly distributed along workshop walls or floors. This design has the following drawbacks:

[0007] Uneven suction coverage: Excessive spacing between suction ports leads to reduced suction power, resulting in poor cleaning performance in the central area of ​​the workshop;

[0008] High energy consumption: Multiple intake ports require continuous operation of high-power fans, significantly increasing energy consumption;

[0009] Complex maintenance: Pipes are easily clogged by lint, requiring frequent shutdowns for cleaning, which affects production efficiency.

[0010] 3. Technical bottlenecks of the blown fabric device

[0011] Some workshops use multi-row blower devices to blow down fibers along their length to a dust collection port for centralized recovery. However, the following problems exist in its implementation:

[0012] Uncontrollable airflow direction: The air outlet has an open structure, and the airflow has a large diffusion angle, which can easily blow the lint to non-target areas, or even overflow the workshop through the entrance door;

[0013] Fragile structure: The air vents are exposed to the ground, and are easily deformed or damaged by forklifts or workers stepping on them;

[0014] Low end-of-line recycling efficiency: The dust suction port is a single-point design, which makes it difficult to cover the blowing area, and some lint is left in the corners of the workshop.

[0015] 4. Summary of Comprehensive Problems in Existing Technologies

[0016] Low cleaning efficiency: Dispersed vacuuming or lint blowing devices cannot achieve directional aggregation and centralized collection of lint;

[0017] Secondary pollution risk: Airflow diffusion causes lint to fly around, increasing pollution inside and outside the workshop;

[0018] Poor equipment reliability: The structural design does not take into account the mechanical impact and long-term wear in industrial scenarios, resulting in high maintenance costs.

[0019] 5. The urgency of technological improvement

[0020] With the increasing demands for cleanliness in production environments, there is an urgent need for a floor defrosting system capable of achieving the following objectives:

[0021] Directional airflow control: Precisely guides the airflow path to prevent lint from spreading;

[0022] Centralized and efficient recycling: reduces the number of vacuum units and lowers energy consumption;

[0023] Anti-trampling and easy to maintain: Adaptable to high-intensity industrial environments, reducing equipment maintenance frequency. Utility Model Content

[0024] In order to overcome the above-mentioned defects of the prior art, the embodiments of this utility model provide an array of de-fleecing units for down filling room floor.

[0025] To achieve the above objectives, this utility model provides an array of down removal units for the floor of a down filling room. The floor of the down filling workshop is covered with several floor units. Its innovation lies in the fact that each floor unit includes at least one down-absorbing floor and multiple down-blowing floor units.

[0026] Down-absorbing flooring: Fixed in the workshop on the side away from the entrance door, its surface has strip-shaped down-absorbing holes, which are set close to the corner of the wall on that side;

[0027] Pile-blown flooring: Distributed at intervals along the workshop floor, with a spacing of 0.6-2 meters between adjacent pile-blown floorings. The pile-blown flooring is equipped with fixed nozzles, with a blowing distance of 1-2.5 meters. The blowing direction is longitudinal or transverse, and always avoids the entrance door. The blowing paths of all nozzles form a relay blowing, gradually pushing the pile to the area where the pile-blown flooring is located.

[0028] The distance between the absorbent floor and the nearest blown floor is less than the blowing distance of the nozzle.

[0029] Furthermore, the relay path formed by the airflow direction of the aforementioned nozzle includes any of the following patterns:

[0030] Longitudinal relay: The airflow direction is along the width of the workshop, pushing it longitudinally step by step;

[0031] Lateral relay: The airflow direction is along the length of the workshop, pushing the air horizontally level by level.

[0032] Furthermore, the width of the aforementioned lint-absorbing holes is 3-5mm, and the edges of the lint-absorbing holes are provided with anti-wear rubber rings.

[0033] Furthermore, the aforementioned nozzle includes a screw and a cap disposed on the top of the screw. The cap is an upwardly convex arc surface with an air inlet chamber inside. The screw has an air inlet hole connected to the air inlet chamber inside. The cap is circular, and several air holes are evenly distributed along the circumference on the side of the cap. The air holes are connected to the air inlet chamber and form a fan-shaped air blowing area of ​​30°-150° with the center of the cap as the center.

[0034] Furthermore, the diameter of the aforementioned air inlet is 2-4 mm, and the distance between adjacent air inlets is 1-10 mm.

[0035] Furthermore, the down filling workshop is equipped with a control system that monitors the density of the down on the ground in real time through sensors and dynamically adjusts the power of the blow nozzles according to the density. The power adjustment range is 4kw-5.5kw.

[0036] Furthermore, the surface of the aforementioned floor unit is coated with an antistatic coating.

[0037] The technical effects and advantages of this utility model are as follows:

[0038] Relay blowing to prevent diffusion: Through multi-stage nozzle relay pushing, the fluff is prevented from flying around randomly and ensures directional aggregation;

[0039] Intelligent control for efficient cleaning: Real-time monitoring of fluff density dynamically optimizes blowing parameters to reduce energy consumption;

[0040] Sturdy and easy-to-maintain structure: The nozzle is embedded in the floor unit, which is resistant to being stepped on and easy to inspect.

[0041] Flexible and versatile layout: adaptable to long, narrow, wide and complex workshop layouts, supporting longitudinal and transverse blowing paths. Attached Figure Description

[0042] Figure 1 This is a top view of the floor unit arrangement in Embodiment 1 of this utility model, where arrow A indicates the longitudinal airflow direction of the blower nozzle.

[0043] Figure 2 This is a top view of the floor unit arrangement in Embodiment 1 of this utility model, where arrow B indicates the longitudinal airflow direction of the blower nozzle.

[0044] Figure 3 This is a top view of the floor unit arrangement in Embodiment 3 of this utility model, where arrow C indicates the lateral blowing direction of the blower nozzle.

[0045] Figure 4 This is a side cross-sectional view of the mouthpiece of this utility model. Detailed Implementation

[0046] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0047] Terminology Definition

[0048] Longitudinal: The direction parallel to the wall where the workshop entrance door 100 is located (workshop width direction);

[0049] Horizontal: The direction perpendicular to the wall where the workshop entrance door 100 is located (the length of the workshop);

[0050] Relay blowing: Multiple nozzles push down the down in sequence according to a set direction, forming a continuous airflow path.

[0051] like Figures 1 to 4 In one specific embodiment of this utility model, the floor of the down filling workshop is covered with several floor units 3, including the following structure:

[0052] Down-absorbing floor 31: Fixed in the workshop on the side away from the entrance door 100, its surface is provided with strip-shaped down-absorbing holes 12, which are set close to the corner of the wall on that side;

[0053] The blown-down floor 32 is distributed at intervals along the workshop floor. The distance between adjacent blown-down floor 32 is 0.6-2 meters. The blown-down floor 32 is equipped with fixed nozzles 2. The blowing distance of the nozzles 2 is 1-2.5 meters. The blowing direction is longitudinal or transverse and always avoids the entrance door 100. The blowing paths of all nozzles 2 form a relay blowing to gradually push the fluff to the area where the absorbent floor 31 is located.

[0054] Spacing constraint: The spacing between the absorbent floor 31 and the nearest blower floor 32 is less than the blowing distance of the nozzle 2.

[0055] Preferred solution

[0056] The relay path formed by the blowing direction of nozzle 2 includes longitudinal or lateral patterns;

[0057] The nozzle 2 includes a screw 21 and a cap 22 on the top of the screw 21. The cap 22 is an upwardly convex arc surface 4. The inside of the cap 22 has an air inlet chamber 41. The inside of the screw 21 is provided with an air inlet hole 42 that communicates with the air inlet chamber 41. The cap 22 is circular. Several blowing holes 43 are evenly distributed along the circumference on the side of the cap 22. The blowing holes 43 communicate with the air inlet chamber 41 and form a fan-shaped blowing area of ​​30°-150° with the center of the cap 22 as the center.

[0058] The down filling workshop is equipped with an intelligent control system that dynamically adjusts the nozzle power (4kw-5.5kw) and the blowing direction;

[0059] The surface of floor unit 3 is coated with an anti-static coating, and the edges of the lint-absorbing holes 12 are provided with anti-wear rubber rings.

[0060] Example 1: Longitudinal relay blowing

[0061] Workshop layout: The airflow direction is pushed from top to bottom along the width (longitudinal) of the workshop, covering the entire width area. Depending on the workshop layout, the airflow can be selected to blow from bottom to top or from top to bottom.

[0062] Workshop dimensions: 30 meters long, 10 meters wide, with the entrance door 100 located on the shorter side (the 10-meter wide side).

[0063] 31: A single row of down-absorbing flooring is fixed to the long corner of the wall away from the entrance door in the workshop. The down-absorbing holes 12 extend along the length direction and are 4mm wide.

[0064] 32 air-blown floor panels: arranged at intervals along the length, with a spacing of 1.5 meters. The air nozzles 2 blow air at a distance of 1.8 meters, which is slightly greater than the row spacing of 1.5 meters, to ensure that the airflow covers adjacent areas and avoids cleaning blind spots. The fan-shaped angle is 90°.

[0065] Control system: The nozzle power (4kw-5.5kw) is dynamically adjusted by monitoring the fluff density through an infrared sensor.

[0066] Workflow

[0067] The nozzle 2 blows air step by step from front to back along the width of the workshop, covering the entire area;

[0068] The fluff is pushed to the fluff-collecting floor 31 in a relay, and the fluff-collecting holes 12 are collected centrally by the negative pressure dust removal system;

[0069] The control system monitors the density distribution of ground fibers using infrared sensors. When the density in a certain area exceeds a threshold, it automatically increases the power of the nozzles in that area to 5.5 kW and adjusts the blowing angle of adjacent nozzles to form a relay and enhance the blowing force.

[0070] Example 2: Lateral relay blowing

[0071] Workshop layout: The airflow direction pushes the airflow step by step from left to right along the length of the workshop (horizontal direction), covering the entire length area horizontally.

[0072] Workshop dimensions: 15 meters long, 25 meters wide, with the entrance door 100 located on the long side;

[0073] Lint-absorbing floor 31: A single row is fixed to the short corner of the wall away from the entrance door in the workshop, and the lint-absorbing holes 12 extend along the width direction;

[0074] 32 air-blown floor panels: arranged at intervals along the width direction with a spacing of 1.2 meters, with nozzles 2 blowing at a distance of 1.5 meters. The blowing distance of 1.8 meters is slightly greater than the row spacing of 1.5 meters to ensure that the airflow covers adjacent areas and avoids cleaning blind spots. The fan-shaped angle is 120°.

[0075] Nozzle design: 43 air holes with a diameter of 3mm and a spacing of 8mm.

[0076] Control system: The nozzle power (4kw-5.5kw) is dynamically adjusted by monitoring the fluff density through an infrared sensor.

[0077] Workflow

[0078] The nozzle 2 blows gradually from left to right along the length of the workshop, covering the entire area laterally;

[0079] The lint suction holes 12 are cleaned periodically by a pulse-type dust removal device;

[0080] The control system monitors the density distribution of ground fibers using infrared sensors. When the density in a certain area exceeds a threshold, it automatically increases the power of the nozzles in that area to 5.5 kW and adjusts the blowing angle of adjacent nozzles to form a relay and enhance the blowing force.

[0081] Industrial applicability

[0082] Examples 1 and 2 are applicable to industrial sites that require high-frequency cleaning of down and feathers, such as down product and textile workshops. They are especially suitable for automated floor cleaning in large workshops and feature flexible deployment and convenient maintenance. They are suitable for narrow spaces such as garment processing workshops, with longitudinal or transverse air blowing covering the production line.

[0083] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0084] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0085] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An array of de-flush units for a down filling room floor, wherein the floor of the down filling workshop is covered with several floor units (3), characterized in that: The floor unit (3) includes at least one slush floor (31) and multiple blown slush floor (32). Lint-absorbing floor (31): Fixed in the workshop on the side away from the entrance door (100), its surface is provided with strip-shaped lint-absorbing holes (12), the lint-absorbing holes (12) are set close to the corner of the wall on this side; The blown floor (32) is distributed at intervals along the workshop floor. The distance between adjacent blown floor (32) is 0.6-2 meters. The blown floor (32) is equipped with fixed nozzles (2). The blowing distance of the nozzles (2) is 1-2.5 meters. The blowing direction is longitudinal or transverse and always avoids the entrance door (100). The blowing paths of all nozzles (2) form a relay blowing to gradually push the fluff to the area where the absorbent floor (31) is located. The distance between the absorbent floor (31) and the nearest blown floor (32) is less than the blowing distance of the nozzle (2).

2. The arrangement array of down removal units for down-filled room flooring according to claim 1, characterized in that: The relay path formed by the blowing direction of the nozzle (2) includes any of the following patterns: Longitudinal relay: The airflow direction is along the width of the workshop, pushing it longitudinally step by step; Lateral relay: The airflow direction is along the length of the workshop, pushing the air horizontally level by level.

3. The arrangement array of down removal units for down-filled room flooring according to claim 1, characterized in that: The width of the lint-absorbing hole (12) is 3-5mm, and the edge of the lint-absorbing hole (12) is provided with an anti-wear rubber ring.

4. The arrangement array of down removal units for down-filled room flooring according to claim 1, characterized in that: The nozzle (2) includes a screw (21) and a cap (22) on the top of the screw (21). The cap (22) is an upwardly convex arc surface (4). The inside of the cap (22) has an air inlet chamber (41). The inside of the screw (21) is provided with an air inlet hole (42) that communicates with the air inlet chamber (41). The cap (22) is circular. Several blowing holes (43) are evenly distributed along the circumference on the side of the cap (22). The blowing holes (43) communicate with the air inlet chamber (41) and form a fan-shaped blowing area of ​​30°-150° with the center of the cap (22) as the center.

5. The arrangement array of down removal units for down-filled room flooring according to claim 4, characterized in that: The diameter of the air blowing hole (43) is 2-4 mm, and the distance between adjacent air blowing holes (43) is 1-10 mm.

6. The arrangement array of down removal units for down-filled room flooring according to claim 1, characterized in that: The down filling workshop is equipped with a control system. The control system monitors the density of the down on the ground in real time through sensors and dynamically adjusts the power of the blow nozzle (2) according to the density. The power adjustment range is 4kw-5.5kw.

7. The arrangement array of down removal units for down-filled room flooring according to claim 1, characterized in that: The surface of the floor unit (3) is coated with an antistatic coating.

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