Wire coil slag removal device

Abstract

The utility model belongs to welding slag removal device technical field, concretely relates to a welding slag removal device for wire coil, and the novel model includes: support frame, its top is equipped with rotating component and polishing assembly, wherein polishing assembly is located in one side of rotating component, rotating component includes: carousel and first drive spare for driving carousel rotation, polishing assembly includes: telescopic part and polishing machine connected with telescopic part, fixed tool is set up on carousel and is used for fixing wire coil accessory, this welding slag removal device for wire coil drives fixed tool and wire coil accessory to rotate to the below of polishing machine when carousel is rotating, and telescopic part retracts and drives polishing machine to go down, so that polishing machine grinds the welding position, thereby reaches the effect that improves production efficiency, significantly improves the removal speed of wire coil welding slag, satisfies the demand of large -scale production and reduces the labour intensity of worker and improves the effect of security.

Description

Technical Field

[0001] This utility model belongs to the technical field of welding slag removal devices, specifically relating to a welding slag removal device for wire reels. Background Technology

[0002] During the production process, wire reel components typically require reinforcement or assembly through welding. After welding, weld slag, spatter, and other impurities may remain on the surface of the reel. These weld slag not only affect the appearance quality of the reel but may also adversely affect subsequent processing, storage, or use.

[0003] Currently, the removal of welding slag from wire reels mainly relies on manual methods, such as using tools like wire brushes, grinding wheels, or hammers. However, manual cleaning has the following problems: manual operation is slow, making it difficult to meet the needs of large-scale production; prolonged operation can easily lead to worker fatigue and poses safety hazards.

[0004] Therefore, in order to solve the above problems, it is necessary to design a slag removal device for wire reels. Utility Model Content

[0005] The purpose of this invention is to provide a slag removal device for wire reels to solve the technical problems mentioned in the background art.

[0006] To solve the above-mentioned technical problems, this utility model provides a slag removal device for wire reels, comprising:

[0007] The support frame has a rotating component and a grinding component on its top; among which

[0008] The polishing component is located on one side of the rotating component;

[0009] The rotating assembly includes: a turntable and a first driving member for driving the turntable to rotate;

[0010] The grinding assembly includes: a telescopic component and a grinding machine connected to the telescopic component;

[0011] A fixture, mounted on the turntable, is used to secure the wire reel accessories;

[0012] The turntable is adapted to rotate the fixed fixture and wire coil accessories to the bottom of the grinder when it rotates, and the telescopic component retracts to move the grinder down so that the grinder can grind the weld joint.

[0013] Furthermore, the rotating assembly also includes: a support plate mounted on a support frame, a drive shaft mounted on the bottom of the turntable, and at least three omnidirectional wheels arranged in a circular array on the bottom of the turntable; wherein

[0014] The first driving component is disposed at the bottom of the support plate; and

[0015] The output end of the first driving component is connected to the drive shaft;

[0016] The bottom of the caster wheel is adapted to roll on the support plate when the turntable rotates.

[0017] Furthermore, the fixing fixture includes: a positioning component, a washer, and bolts disposed on the top of the turntable; wherein

[0018] The spool accessory is suitable for being fitted onto the positioning component;

[0019] The bolt is adapted to pass through the washer and be threaded into the positioning element so that the washer presses against the spool fitting.

[0020] Furthermore, the grinding assembly also includes: a fixing plate disposed on the support frame and a connecting plate connected to the telescopic end of the telescopic component; wherein

[0021] The telescopic component is positioned above the fixed plate;

[0022] The grinder is connected to the connecting plate.

[0023] Furthermore, the grinding machine includes: a rotating shaft, a grinding disc connected to the rotating shaft, a bearing housing sleeved on the rotating shaft, and a second driving component connected to the rotating shaft; wherein

[0024] The bearing housing is connected to the rotating shaft bearing; and

[0025] The bearing housing is fixed to the bottom of one end of the connecting plate;

[0026] The second driving component is disposed at the top of one end of the connecting plate; and

[0027] The output end of the second driving component is connected to the rotating shaft.

[0028] Furthermore, the grinding assembly also includes: a kit fitted onto the telescopic member and a guide post disposed at the bottom of the connecting plate; wherein

[0029] The guide post passes through the kit and is slidably connected to the kit.

[0030] The beneficial effects of this utility model are:

[0031] (i) Fix the wire reel accessories on the fixed fixture, start the first drive component to drive the turntable to rotate, which in turn drives the fixed fixture and wire reel accessories to rotate, so that the welded part is located below the grinder. Start the telescopic component to retract it and drive the grinder to move down until the grinder contacts the welded part of the wire reel accessories. The grinder starts to work and grinds the welded part of the wire reel accessories to remove the welding slag. After grinding is completed, the telescopic component extends and drives the grinder to move up. The turntable continues to rotate and moves the next part that needs to be ground to the bottom of the grinder. Repeat the above steps. Through the above steps, the production efficiency is improved, the removal speed of wire reel welding slag is significantly increased, the needs of large-scale production are met, and the effects of reducing the labor intensity of workers and improving safety are achieved.

[0032] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0033] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0034] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0035] Figure 1 This is a three-dimensional representation of the present invention. Figure 1 ;

[0036] Figure 2 This is a three-dimensional representation of the present invention. Figure 2 ;

[0037] Figure 3 This is a three-dimensional representation of the present invention. Figure 3 .

[0038] In the picture:

[0039] Support frame 1;

[0040] Rotating component 2, turntable 21, first driving component 22, support plate 23, transmission shaft 24, caster wheel 25;

[0041] Grinding assembly 3, telescopic component 31, grinding machine 32, rotating shaft 321, grinding disc 322, bearing seat 323, second drive component 324, fixing plate 33, connecting plate 34, kit 35, guide column 36;

[0042] Fixture 4, positioning component 41, gasket 42, bolt 43. Detailed Implementation

[0043] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model. Example 1

[0044] like Figures 1 to 3 As shown, this embodiment provides a slag removal device for wire reels, comprising:

[0045] A support frame 1 has a rotating assembly 2 and a grinding assembly 3 on its top; wherein the grinding assembly 3 is located on one side of the rotating assembly 2; the rotating assembly 2 includes a turntable 21 and a first driving member 22 for driving the turntable 21 to rotate; the grinding assembly 3 includes a telescopic member 31 and a grinding machine 32 connected to the telescopic member 31; a fixing fixture 4 is set on the turntable 21 for fixing the wire spool accessories; the turntable 21 is adapted to rotate the fixing fixture 4 and the wire spool accessories to below the grinding machine 32 when rotating, and the telescopic member 31 retracts to drive the grinding machine 32 to move downward so that the grinding machine 32 can grind the weld joint; wherein the first driving member 22 is, but is not limited to, a DC geared motor; wherein the telescopic member 31 is, but is not limited to, a hydraulic cylinder.

[0046] In this embodiment, the wire reel accessory is fixed on the fixed fixture 4. The first driving component 22 is activated, driving the turntable 21 to rotate, which in turn drives the fixed fixture 4 and the wire reel accessory to rotate, so that the welded area is located below the grinding machine 32. The telescopic component 31 is activated, causing it to retract and drive the grinding machine 32 to move downward until the grinding machine 32 contacts the welded area of ​​the wire reel accessory. The grinding machine 32 then starts working, grinding the welded area of ​​the wire reel accessory to remove welding slag. After grinding is completed, the telescopic component 31 extends, driving the grinding machine 32 to move upward. The turntable 21 continues to rotate, moving the next part to be ground to below the grinding machine 32. The above steps are repeated. Through the above steps, production efficiency is improved, the removal speed of welding slag from the wire reel is significantly increased, the needs of large-scale production are met, and the effects of reducing the labor intensity of workers and improving safety are achieved.

[0047] The rotating assembly 2 further includes: a support plate 23 disposed on the support frame 1, a drive shaft 24 disposed at the bottom of the turntable 21, and at least three universal wheels 25 arranged in a circular array at the bottom of the turntable 21; wherein the first drive member 22 is disposed at the bottom of the support plate 23; and the output end of the first drive member 22 is connected to the drive shaft 24; the bottom of the universal wheels 25 is adapted to roll on the support plate 23 when the turntable 21 rotates; by setting the universal wheels 25, the turntable 21 is made more stable during rotation, the load-bearing capacity of the turntable 21 is made stronger, and the turntable 21 is prevented from tilting when the grinder 32 grinds.

[0048] The fixing fixture 4 includes: a positioning element 41, a washer 42, and a bolt 43 disposed on the top of the turntable 21; wherein the spool accessory is adapted to be fitted onto the positioning element 41; the bolt 43 is adapted to pass through the washer 42 and be threadedly connected to the positioning element 41 so that the washer 42 presses the spool accessory; wherein the washer 42 is located above the spool accessory and is threadedly connected to the positioning element 41 by the bolt 43 so that the washer 42 presses the spool accessory, thereby achieving a firm fixation of the spool accessory and ensuring stability and accuracy during the grinding process.

[0049] The grinding assembly 3 further includes: a fixed plate 33 disposed on the support frame 1 and a connecting plate 34 connected to the telescopic end of the telescopic member 31; wherein the telescopic member 31 is disposed above the fixed plate 33; the grinding machine 32 is connected to the connecting plate 34; wherein the connecting plate 34 is provided to transmit the telescopic movement of the telescopic member 31 to the grinding machine 32, and at the same time serves to support and fix the grinding machine 32.

[0050] The grinding machine 32 includes: a rotating shaft 321, a grinding disc 322 connected to the rotating shaft 321, a bearing seat 323 sleeved on the rotating shaft 321, and a second drive component 324 connected to the rotating shaft 321; wherein the bearing seat 323 is bearing connected to the rotating shaft 321; and the bearing seat 323 is fixed to the bottom of one end of the connecting plate 34; the second drive component 324 is disposed at the top of one end of the connecting plate 34; and the output end of the second drive component 324 is connected to the rotating shaft 321; wherein the grinding disc 322 is movably connected to the rotating shaft 321 to facilitate the replacement of the grinding disc 322; wherein the second drive component 324 is, but is not limited to, a DC geared motor.

[0051] The polishing assembly 3 further includes: a kit 35 sleeved on the telescopic member 31 and a guide post 36 disposed at the bottom of the connecting plate 34; wherein the guide post 36 penetrates the kit 35 and is slidably connected to the kit 35; by the guide post 36 penetrating the kit 35 and being slidably connected to the kit 35, the connecting plate 34 is guided and supported.

[0052] All the devices selected in this application (parts whose specific structures are not specified) are general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0053] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0054] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0055] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A slag removal device for wire reels, characterized in that, include: The support frame (1) has a rotating component (2) and a grinding component (3) on its top. in The polishing component (3) is located on one side of the rotating component (2); The rotating assembly (2) includes: a turntable (21) and a first drive member (22) for driving the turntable (21) to rotate. The polishing assembly (3) includes: a telescopic member (31) and a polishing machine (32) connected to the telescopic member (31); A fixing fixture (4) is set on the turntable (21) to fix the wire reel accessories; The turntable (21) is adapted to rotate the fixed fixture (4) and the wire coil accessories to the bottom of the grinder (32) when rotating, and the telescopic part (31) retracts to drive the grinder (32) to move down so that the grinder (32) grinds the weld.

2. The slag removal device for wire reels as described in claim 1, characterized in that, The rotating assembly (2) further includes: a support plate (23) mounted on the support frame (1), a drive shaft (24) mounted on the bottom of the turntable (21), and at least three casters (25) arranged in a circular array on the bottom of the turntable (21); wherein The first driving member (22) is disposed at the bottom of the support plate (23); and The output end of the first driving component (22) is connected to the transmission shaft (24); The bottom of the caster wheel (25) is adapted to roll on the support plate (23) when the turntable (21) rotates.

3. The slag removal device for wire reels as described in claim 2, characterized in that, The fixing fixture (4) includes: a positioning element (41), a washer (42), and a bolt (43) disposed on the top of the turntable (21); wherein The coil fitting is suitable for being fitted onto the positioning component (41); The bolt (43) is adapted to pass through the washer (42) and be threaded to the positioning member (41) so that the washer (42) presses against the spool fitting.

4. The slag removal device for wire reels as described in claim 3, characterized in that, The grinding assembly (3) further includes: a fixing plate (33) disposed on the support frame (1) and a connecting plate (34) connected to the telescopic end of the telescopic component (31); wherein The telescopic component (31) is positioned above the fixed plate (33); The grinder (32) is connected to the connecting plate (34).

5. The slag removal device for wire reels as described in claim 4, characterized in that, The grinding machine (32) includes: a rotating shaft (321), a grinding disc (322) connected to the rotating shaft (321), a bearing seat (323) sleeved on the rotating shaft (321), and a second driving component (324) connected to the rotating shaft (321); wherein The bearing housing (323) is connected to the rotating shaft (321) bearing; and The bearing housing (323) is fixed to the bottom of one end of the connecting plate (34); The second driving member (324) is disposed at the top of one end of the connecting plate (34); and The output end of the second drive unit (324) is connected to the rotating shaft (321).

6. The slag removal device for wire reels as described in claim 4, characterized in that, The polishing assembly (3) further includes: a kit (35) fitted onto the telescopic member (31) and a guide post (36) disposed at the bottom of the connecting plate (34); wherein The guide post (36) passes through the kit (35) and is slidably connected to the kit (35).

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