A metal impurity removing opener for processing environment-friendly brown pads

By designing an opening machine that includes a dust removal and crushing unit and a metal adsorption unit, the problems of dust collection failure and easy damage to the mechanism are solved, achieving efficient removal of metal impurities and opening process, and improving the service life and processing efficiency of the equipment.

CN224395127UActive Publication Date: 2026-06-23SUZHOU COCONUT FIBER PROD TECH CO LTD
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Patent Information

Application Number
CN202521743606.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-15
Publication Date
2026-06-23
Estimated Expiration
2035-08-15

AI Technical Summary

Technical Problem

Existing opening machines for environmentally friendly palm mat processing, which can remove metal impurities, cannot effectively collect dust, are prone to damaging internal mechanisms, and have low opening efficiency and long opening time.

Method used

An opening machine comprising an opening machine body, a dust removal and crushing unit, and a metal adsorption unit was designed. It uses components such as a belt conveyor, a crushing shell, a filter screen, a guide plate, a dust removal fan, and an electromagnetic adsorption iron block to achieve dust collection and metal impurity removal.

Benefits of technology

It effectively prevents damage to internal mechanisms, improves opening efficiency, reduces processing time, and ensures the cleanliness of raw materials and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environmental protection brown pad processing is with the opener that can remove metal impurity relates to environmental protection brown pad processing device design technical field, including the opener main part, dust removal crushing unit and metal adsorption unit, is set up with one limit slot on the opener main part, is provided with the belt conveyor in the limit slot, is provided with metal adsorption unit on the opener main part upside, and dust removal crushing unit contains crushing shell, feeding hole, filter screen, guide plate no.
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Description

Technical Field

[0001] This utility model relates to the field of environmentally friendly palm mattress processing device design technology, specifically an opening machine for processing environmentally friendly palm mattresses that can remove metal impurities. Background Technology

[0002] Palm fiber mats are mats made from palm fibers. They are made from the sap of natural palm trees, and are also known as "palm mattresses" or "palm mats." The manufacturing process typically involves a large amount of adhesives or glues, and these additives may contain high levels of formaldehyde. The main raw material, the palm tree, is also called the palm tree or mountain palm. It is a shrub belonging to the palm family (Arecaceae). Palm trees grow straight and tall, with their trunks covered in layers of sap. People use knives to cut off the sap layer by layer, dry them, and use them to make palm mattresses, palm ropes, and other palm products.

[0003] The opening of fiber raw materials was initially done manually. For example, with wool, the tufts were first torn apart and shaken by hand. Then, they were beaten with wooden sticks or fluffed with a bowstring. For seed cotton, the seeds and fibers were first separated by hand, and then the fibers were fluffed with a bowstring. It wasn't until the advent of machine spinning in the 18th century that the need for larger raw material reserves and reduced transport volume necessitated the bundling of loose fiber raw materials into bales. This created a need for mechanized methods for opening and removing impurities from the raw materials. From then on, various types of opening and impurity removal machinery emerged.

[0004] Existing environmentally friendly palm fiber mat processing machines that can remove metal impurities cannot collect dust, which can easily damage the internal structure and reduce the service life. Opening is usually done manually, which takes a long time and has low efficiency. Utility Model Content

[0005] The technical problem to be solved by this utility model is to overcome the existing defects and provide an environmentally friendly palm mat opening machine that can remove metal impurities. It can collect dust to prevent damage to the internal structure and improve service life. The opening can be carried out by the device, reducing processing time and improving opening efficiency, which can effectively solve the problems in the background technology.

[0006] To achieve the above objectives, this utility model provides the following technical solution: an environmentally friendly palm mat processing machine for removing metal impurities, comprising a machine body, a dust removal and crushing unit, and a metal adsorption unit;

[0007] The main body of the loosening machine is provided with a limiting groove, and a belt conveyor is installed in the limiting groove. A metal adsorption unit is installed on the upper side of the main body of the loosening machine.

[0008] The dust removal and crushing unit includes a crushing shell, a feeding hole, a filter screen, a guide plate 1, and a guide plate 2. A crushing shell is located on the upper side of the main body of the loosening machine, positioned on both sides of the belt conveyor. A feeding hole is provided on the upper side of the crushing shell, and a feeding hole is provided inside the feeding hole. A rectangular hole is provided on the left and right sides of the feeding hole, and a filter screen is provided in each rectangular hole. A discharge hole is provided on the lower side of the crushing shell, and the discharge hole is connected to the belt conveyor. The left side of the discharge hole is fixedly connected to the guide plate 1 through a support frame. A guide plate 2 is provided on the right side surface of the crushing shell, positioned above the guide plate 1.

[0009] The main body of the loosening machine is used for fixed support, the belt conveyor is used for conveying raw materials, the metal adsorption unit is used for adsorbing metal impurities in the raw materials, the crushing shell is used to fix the crushing device and protect the internal structure, the feeding hole is used for feeding materials, the filter screen is used for filtration to allow dust to be discharged and remove dust, and the guide plate one and guide plate two work together to allow the raw materials to flow and be processed and fed, facilitating crushing and dust removal.

[0010] Furthermore, the dust removal and crushing unit also includes a dust collection box and a dust removal fan. A dust collection box is provided on the left side of the feeding hole, located at the edge of the filter screen plate. A fan fixing shell is provided on the right side of the feeding hole, located at the edge of the filter screen plate. The dust removal fan is connected to the fan fixing shell. The air outlet of the dust removal fan corresponds to the filter screen plate. The input end of the dust removal fan is electrically connected to the output end of an external power supply through an external control switch group.

[0011] Dust removal fans are used to blow away dust, and dust collection boxes are used to collect the dust, thereby removing dust and making the raw materials cleaner, which facilitates processing and use.

[0012] Furthermore, the dust removal and crushing unit also includes a crushing roller, a dispersing roller, and a power motor. Two equally spaced fixing plates are respectively arranged on the bottom surface of the crushing shell at the front and rear sides of the discharge hole. A crushing roller and a dispersing roller are arranged inside the crushing shell. The two ends of the crushing roller and the dispersing roller are rotatably connected on the corresponding fixing plates. The front end of the crushing roller passes through the corresponding fixing plate and is fixedly connected to the output shaft of the power motor. The power motor is fixedly connected to the crushing shell through a support base. The input end of the power motor is electrically connected to the output end of an external power supply through an external control switch group.

[0013] The motor starts to rotate the crushing roller, which works in conjunction with the dispersing roller to break down and disperse the raw materials for easier auxiliary processing.

[0014] Furthermore, the dust removal and crushing unit also includes a drive sprocket and a drive chain. The rear ends of the crushing roller and the dispersing roller extend to the rear side of the corresponding fixed plate and are fixedly sleeved with the drive sprocket. The two drive sprockets are connected by a drive chain.

[0015] The drive sprocket and drive chain work together to rotate the crushing roller and the dispersing roller to break down and disperse the raw material, allowing it to be spread evenly on the belt conveyor for feeding and crushing, which facilitates the subsequent adsorption of internal metal.

[0016] Furthermore, the metal adsorption unit includes a fixing frame, a metal adsorption shell, and a fixing partition. Two equally spaced fixing frames are respectively arranged on the upper surface of the loosening machine body at the front and rear sides of the limiting groove. All fixing frames are located on the right side of the crushing shell. A metal adsorption shell is fixedly connected between the four crushing shells. The metal adsorption shell is located at the corresponding position of the belt conveyor. A snap-fit ​​rectangular hole is opened on the metal adsorption shell. A fixing partition is arranged in the snap-fit ​​rectangular hole. The fixing partition corresponds to the belt conveyor.

[0017] The mounting bracket is used to fix the metal adsorption shell, which in turn fixes the partition plate. The partition plate is used to fix the electromagnetic adsorption iron block. This combination facilitates the adsorption of metal impurities and makes separation easier.

[0018] Furthermore, the metal adsorption unit also includes an electromagnetic adsorption iron block, which is provided on the upper side of the fixed partition. The electromagnetic adsorption iron block is fixedly connected to the metal adsorption shell through a stable support frame.

[0019] The electromagnetic adsorption iron block is activated to adsorb the metal within the structure, thereby removing the metal for easy separation and use.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. This environmentally friendly palm mat processing machine for removing metal impurities has the following advantages: It is equipped with a dust removal and crushing unit. The crushing shell is used to fix the crushing device and protect the internal structure. The feeding hole is used for feeding. The filter screen is used for filtration to remove dust. The guide plate 1 and guide plate 2 work together. The dust removal fan is used to blow away the dust. The dust collection box is used to collect the dust to remove dust and make the raw material cleaner. The power motor starts to rotate the crushing roller 1. The crushing roller 1 works with the dispersing roller to crush and disperse the material. The transmission sprocket and transmission chain work together to rotate the crushing roller 1 and the dispersing roller to crush and break the material, allowing it to be spread evenly on the belt conveyor for crushing and feeding.

[0022] 2. This environmentally friendly palm mat processing machine for removing metal impurities has the following advantages: It is equipped with a metal adsorption unit, which is fixed by a fixing frame to fix the metal adsorption shell, the metal adsorption shell to fix the fixing partition, and the fixing partition to fix the electromagnetic adsorption iron block. In this way, the electromagnetic adsorption iron block is activated to adsorb the metal in the machine and remove metal impurities.

[0023] 3. This environmentally friendly palm mat processing machine that can remove metal impurities has the following advantages: it can collect dust to prevent damage to the internal structure and improve service life; the opening can be carried out by the device, reducing processing time and improving opening efficiency. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the front structure of this utility model;

[0025] Figure 2 This is a schematic diagram of the cross-sectional structure of the rear side of this utility model;

[0026] Figure 3 This is a partial structural diagram of the feeding hole of this utility model;

[0027] Figure 4 This is a front cross-sectional view of the present invention.

[0028] In the diagram: 1. Opening machine body, 2. Belt conveyor, 3. Dust removal and crushing unit, 31. Crushing shell, 32. Feeding hole, 33. Dust collection box, 34. Filter screen, 35. Dust removal fan, 36. Guide plate one, 37. Crushing roller one, 38. Dispersing roller, 39. Power motor, 310. Transmission sprocket, 311. Transmission chain, 312. Guide plate two, 4. Metal adsorption unit, 41. Fixing frame, 42. Metal adsorption shell, 43. Fixing partition, 44. Electromagnetic adsorption iron block. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] Please see Figure 1-4 This embodiment provides a technical solution: an environmentally friendly palm mat processing machine that can remove metal impurities, including a machine body 1, a dust removal and crushing unit 3 and a metal adsorption unit 4;

[0031] The main body 1 of the loosening machine is provided with a limiting groove, and a belt conveyor 2 is installed in the limiting groove. A metal adsorption unit 4 is installed on the upper side of the main body 1 of the loosening machine.

[0032] Dust removal and crushing unit 3: includes a crushing shell 31, a feeding hole 32, a filter screen 34, a guide plate 1 36, and a guide plate 2 312. A crushing shell 31 is set on the upper side of the loosening machine body 1, located on both sides of the belt conveyor 2. A feeding hole is opened on the upper side of the crushing shell 31, and a feeding hole 32 is set in the feeding hole. A rectangular hole is opened on the left and right sides of the feeding hole 32, and a filter screen 34 is set in each rectangular hole. A discharge hole is opened on the lower side of the crushing shell 31. The discharge hole is connected to the belt conveyor 2. The left side of the discharge hole is fixedly connected to the guide plate 1 36 through a support frame. The guide plate 2 312 is set on the right side of the crushing shell 31, located on the upper side of the guide plate 1 36.

[0033] The main body 1 of the loosening machine is used for fixed support, the belt conveyor 2 is used for conveying raw materials, the metal adsorption unit 4 is used for adsorbing metal impurities in the raw materials, the crushing shell 31 is used to fix the crushing device and protect the internal structure, the feeding hole 32 is used for feeding, the filter screen 34 is used for filtering to allow dust to be discharged and remove dust, and the guide plate 1 36 and guide plate 2 312 cooperate to facilitate the flow of raw materials for processing and feeding, and facilitate crushing and dust removal.

[0034] The dust removal and crushing unit 3 also includes a dust collection box 33 and a dust removal fan 35. A dust collection box 33 is located on the left side of the feeding hole 32 at the edge of the filter screen plate 34. A fan fixing shell is located on the right side of the feeding hole 32 at the edge of the filter screen plate 34. The fan fixing shell is connected to the dust removal fan 35. The air outlet of the dust removal fan 35 corresponds to the filter screen plate 34. The input end of the dust removal fan 35 is electrically connected to the output end of the external power supply through an external control switch group.

[0035] The dust removal fan 35 is used to blow away dust, and the dust collection box 33 is used to collect the dust to remove it, making the raw materials cleaner and thus facilitating processing.

[0036] The dust removal and crushing unit 3 also includes a crushing roller 37, a dispersing roller 38, and a power motor 39. Two equally spaced fixing plates are respectively set on the bottom surface of the crushing shell 31 at the front and rear sides of the discharge hole. A crushing roller 37 and a dispersing roller 38 are set inside the crushing shell 31. The two ends of the crushing roller 37 and the dispersing roller 38 are rotatably connected on the corresponding fixing plates. The front end of the crushing roller 37 passes through the corresponding fixing plate and is fixedly connected to the output shaft of the power motor 39. The power motor 39 is fixedly connected to the crushing shell 31 through a support base. The input end of the power motor 39 is electrically connected to the output end of an external power supply through an external control switch group.

[0037] The power motor 39 starts to rotate the crushing roller 37. The crushing roller 37 and the dispersing roller 38 work together to break and disperse the raw materials for auxiliary processing.

[0038] The dust removal and crushing unit 3 also includes a transmission sprocket 310 and a transmission chain 311. The rear ends of the crushing roller 37 and the dispersing roller 38 extend to the rear side of the corresponding fixed plate and are fixedly sleeved with the transmission sprocket 310. The two transmission sprockets 310 are connected by a transmission chain 311.

[0039] The drive sprocket 310 and drive chain 311 work together to rotate the crushing roller 37 and the dispersing roller 38 to break and disperse the raw materials, allowing them to be spread evenly on the belt conveyor 2 for crushing and feeding, and facilitating the subsequent adsorption of internal metal.

[0040] The metal adsorption unit 4 includes a fixing frame 41, a metal adsorption shell 42, and a fixing partition 43. Two equally spaced fixing frames 41 are respectively set on the upper surface of the loosening machine body 1 at the front and rear sides of the limiting groove. All the fixing frames 41 are located on the right side of the crushing shell 31. A metal adsorption shell 42 is fixedly connected between the four crushing shells 31. The metal adsorption shell 42 is located at the corresponding position of the belt conveyor 2. A snap-fit ​​rectangular hole is opened on the metal adsorption shell 42, and a fixing partition 43 is set in the snap-fit ​​rectangular hole. The fixing partition 43 corresponds to the belt conveyor 2.

[0041] The fixing frame 41 is used to fix the metal adsorption shell 42, the metal adsorption shell 42 is used to fix the fixing partition 43, and the fixing partition 43 is used to fix the electromagnetic adsorption iron block 44. This combination facilitates the adsorption of metal impurities and makes it easy to separate them for use.

[0042] The metal adsorption unit 4 also includes an electromagnetic adsorption iron block 44. The electromagnetic adsorption iron block 44 is provided on the upper side of the fixed partition 43. The electromagnetic adsorption iron block 44 is fixedly connected to the metal adsorption shell 42 through a stable support frame.

[0043] The electromagnetic adsorption iron block 44 is activated to adsorb the metal within the principle, thereby removing the metal for easy separation and use.

[0044] The working principle of the environmentally friendly palm fiber mat opening machine for removing metal impurities provided by this utility model is as follows: First, the crushing shell 31 is used to fix the crushing device and protect the internal structure. The feeding hole 32 is used for feeding. The filter screen 34 is used for filtration to remove dust. The guide plate 36 and guide plate 312 work together. The dust removal fan 35 is used to blow away the dust. The dust collection box 33 is used to collect the dust to remove dust and make the raw materials cleaner. The power motor 39 starts to make the crushing roller 31... 7. Rotation of the crushing roller 37 and the dispersing roller 38, which work together to break and disperse the material, and the drive sprocket 310 and the drive chain 311 working together to rotate the crushing roller 37 and the dispersing roller 38, breaking and dispersing the material so that it can be spread evenly on the belt conveyor 2. At the same time, the fixing frame 41 is used to fix the metal adsorption shell 42, the metal adsorption shell 42 is used to fix the fixing partition 43, and the fixing partition 43 is used to fix the electromagnetic adsorption iron block 44. In this way, the electromagnetic adsorption iron block 44 is activated to adsorb the metal in the material for use.

[0045] It is worth noting that the core chip of the external control switch group disclosed in the above embodiments is a PLC microcontroller, the dust removal fan 35 is an industrial fan, the power motor 39 is a servo motor, and the external control switch group controls the belt conveyor 2, the dust removal fan 35, the power motor 39 and the electromagnetic adsorption iron block 44 using methods commonly used in the prior art.

[0046] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An opening machine for processing environmentally friendly palm fiber mats that can remove metal impurities, characterized in that: It includes the main body of the loosening machine (1), the dust removal and crushing unit (3) and the metal adsorption unit (4); Opening machine body (1): A limiting groove is provided on the upper part, and a belt conveyor (2) is provided in the limiting groove. A metal adsorption unit (4) is provided on the upper side of the opening machine body (1). Dust removal and crushing unit (3): includes crushing shell (31), feeding hole (32), filter screen (34), guide plate one (36) and guide plate two (312). A crushing shell (31) is provided on the upper side of the loosening machine body (1) at the front and rear sides of the belt conveyor (2). A feeding hole is provided on the upper side of the crushing shell (31). A feeding hole (32) is provided in the feeding hole. A rectangular hole is provided on the left and right sides of the feeding hole (32). A filter screen (34) is provided in each rectangular hole. A discharge hole is provided on the lower side of the crushing shell (31). The discharge hole is connected to the belt conveyor (2). The left side of the discharge hole is fixedly connected to the guide plate one (36) through a support frame. A guide plate two (312) is provided on the right side of the crushing shell (31) at the upper side of the guide plate one (36).

2. The opening machine for processing environmentally friendly palm fiber mats and removing metal impurities as described in claim 1, characterized in that: The dust removal and crushing unit (3) also includes a dust collection box (33) and a dust removal fan (35). A dust collection box (33) is provided on the left side of the feeding hole (32) at the edge of the filter screen plate (34). A fan fixing shell is provided on the right side of the feeding hole (32) at the edge of the filter screen plate (34). The fan fixing shell is connected to the dust removal fan (35). The air outlet of the dust removal fan (35) corresponds to the filter screen plate (34). The input end of the dust removal fan (35) is electrically connected to the output end of the external power supply through an external control switch group.

3. The opening machine for processing environmentally friendly palm fiber mats and removing metal impurities as described in claim 1, characterized in that: The dust removal and crushing unit (3) also includes a crushing roller (37), a dispersing roller (38), and a power motor (39). Two equally spaced fixing plates are respectively provided on the bottom surface of the crushing shell (31) at the front and rear sides of the discharge hole. A crushing roller (37) and a dispersing roller (38) are provided inside the crushing shell (31). The two ends of the crushing roller (37) and the dispersing roller (38) are rotatably connected on the corresponding fixing plates. The front end of the crushing roller (37) passes through the corresponding fixing plate and is fixedly connected to the output shaft of the power motor (39). The power motor (39) is fixedly connected to the crushing shell (31) through a support base. The input end of the power motor (39) is electrically connected to the output end of an external power supply through an external control switch group.

4. The opening machine for processing environmentally friendly palm fiber mats and removing metal impurities as described in claim 3, characterized in that: The dust removal and crushing unit (3) also includes a transmission sprocket (310) and a transmission chain (311). The rear ends of the crushing roller (37) and the dispersing roller (38) extend to the rear side of the corresponding fixed plate and are fixedly sleeved with the transmission sprocket (310). The two transmission sprockets (310) are connected by a transmission chain (311).

5. The opening machine for processing environmentally friendly palm fiber mats that can remove metal impurities according to claim 1, characterized in that: The metal adsorption unit (4) includes a fixing frame (41), a metal adsorption shell (42), and a fixing partition (43). Two equally spaced fixing frames (41) are respectively provided on the upper surface of the loosening machine body (1) at the front and rear sides of the limiting groove. All the fixing frames (41) are located on the right side of the crushing shell (31). A metal adsorption shell (42) is fixedly connected between the four crushing shells (31). The metal adsorption shell (42) is located at the position corresponding to the belt conveyor (2). A snap-fit ​​rectangular hole is opened on the metal adsorption shell (42). A fixing partition (43) is provided in the snap-fit ​​rectangular hole. The fixing partition (43) corresponds to the belt conveyor (2).

6. The opening machine for processing environmentally friendly palm fiber mats and removing metal impurities as described in claim 5, characterized in that: The metal adsorption unit (4) also includes an electromagnetic adsorption iron block (44). The upper side of the fixed partition (43) is provided with an electromagnetic adsorption iron block (44). The electromagnetic adsorption iron block (44) is fixedly connected to the metal adsorption shell (42) through a stable support frame.