Mounting mechanism and wheel set for a crane vehicle

Abstract

The utility model relates to metallurgy bridge -type crane safety monitoring field discloses a kind of installation mechanism and crane wheel set, it includes support component, the support component includes mounting plate, transition plate being installed in the outer side of the mounting plate, and connecting plate being installed in the outer side of the transition plate, connecting component, the connecting component includes measuring piece being installed in the outer side of the mounting plate, and transmission piece being installed in the outer side of the measuring piece;By the cooperation of each component, it can be realized without using auxiliary wheel, so that encoder directly measures the data of the wheel, prevents various adverse conditions caused by setting auxiliary vehicle, in addition, by setting mounting groove, mounting hole and connecting slot, base, right-angle support arm and right-angle connecting arm can be installed at will, so that the support component can be applied to wheels of different sizes.

Description

Technical Field

[0001] This utility model relates to the field of safety monitoring of metallurgical bridge cranes, and in particular to an installation mechanism and a crane wheel assembly. Background Technology

[0002] According to the requirements of the TSG Special Equipment Safety Technical Specification "TSG51—2023 Safety Technical Regulations for Lifting Machinery", for metallurgical bridge cranes with a capacity greater than 10t manufactured and in use before the issuance of this regulation, the user unit shall install a safety monitoring and management system in accordance with the requirements of this regulation before the periodic inspection. The data collection of the translation mechanism's operation is generally achieved by having auxiliary wheels equipped with encoders contact the wheel treads or rails of the translation mechanism, and then calculating the actual rotation distance using the speed ratio, thereby detecting the operating data.

[0003] Wear, unevenness, or cracks on the wheel treads or track surfaces of the translation mechanism can cause the auxiliary wheels to spin freely, jam, or experience impacts during operation, affecting the encoder's detection accuracy and distorting the monitoring data in the safety monitoring management system. Furthermore, because the auxiliary wheels are installed at heights near edges, abnormal damage can easily lead to falls from heights, posing a significant safety hazard and potentially causing accidents. Utility Model Content

[0004] Therefore, the technical problem to be solved by this utility model is: how to collect the operating data of the translation mechanism without using auxiliary wheels.

[0005] The above-mentioned technical problems are solved by the following technical solution: This utility model proposes an installation mechanism, which includes,

[0006] A support component, the support component including a mounting plate, a transition plate mounted on the outside of the mounting plate, and a connecting plate mounted on the outside of the transition plate;

[0007] A connecting component, the connecting component including a measuring element mounted on the outside of the mounting plate, and a transfer element mounted on the outside of the measuring element.

[0008] In a preferred embodiment of the installation mechanism described in this utility model: the installation plate includes a base, a baffle fixedly connected to the outside of the base, and an installation groove formed inside the base.

[0009] In a preferred embodiment of the installation mechanism of this utility model: the transition plate includes a right-angle support arm bolted to the outside of the base, and a mounting hole opened inside the right-angle support arm.

[0010] In a preferred embodiment of the installation mechanism of this utility model: the connecting plate includes a right-angle connecting arm disposed on the outside of the right-angle support arm, and a connecting groove formed inside the right-angle connecting arm;

[0011] Bolts pass through the connecting groove and the mounting hole to connect the right-angle connecting arm to the right-angle support arm.

[0012] In a preferred embodiment of the mounting mechanism of this utility model: the measuring element includes an encoder adapted to be mounted on the outside of the base, and a coupling adapted to be mounted on the outside of the encoder.

[0013] In a preferred embodiment of the installation mechanism of this utility model: the transmission component includes a connecting column adapted to be installed on the outside of the coupling, and a bolt fixedly connected to the outside of the connecting column.

[0014] This utility model also provides a crane wheel assembly.

[0015] In a preferred embodiment of the crane wheel assembly described in this utility model: a crane wheel assembly includes the aforementioned mounting mechanism, and further includes,

[0016] A wheel mechanism, comprising a main body component, a moving component installed inside the main body component, and an auxiliary component installed outside the main body component;

[0017] The support component is mounted on the outside of the auxiliary component.

[0018] In a preferred embodiment of the crane wheel assembly of this utility model: the main component includes a wheel bearing housing and a wheel bearing fixing plate bolted to the outside of the wheel bearing housing.

[0019] In a preferred embodiment of the crane wheel assembly of this utility model: the moving component includes a wheel, a wheel axle fixedly connected to the outside of the wheel, and a bearing adapted to be installed on the outside of the wheel axle;

[0020] The bearing is fitted inside the wheel bearing mounting plate, and the bolt is threaded to the wheel axle.

[0021] In a preferred embodiment of the crane wheel assembly of this utility model: the auxiliary component includes an end cap bolted to the outside of the wheel bearing fixing plate, and an oil pipe disposed on the outside of the end cap;

[0022] The right-angle connecting arm is bolted to the outside of the end cap.

[0023] The beneficial effects of this utility model are as follows: through the cooperation of various components, the encoder can directly measure and collect wheel data without the use of auxiliary wheels, thus preventing various adverse situations caused by setting up auxiliary vehicles. In addition, by setting up mounting slots, mounting holes and connecting slots, the base, right-angle support arm and right-angle connecting arm can be installed at will, so that the support components can be used for wheels of different sizes and models. Attached Figure Description

[0024] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments of this utility model will be briefly described below. Obviously, the drawings described below only relate to some embodiments of this utility model and are not intended to limit the scope of this utility model. Wherein:

[0025] Figure 1 A schematic diagram of the support component of this utility model is shown;

[0026] Figure 2 A schematic diagram of the mounting plate of this utility model is shown;

[0027] Figure 3 A schematic diagram of the transition plate and connecting plate of this utility model is shown;

[0028] Figure 4 An assembly diagram of this utility model is shown;

[0029] Figure 5 A schematic diagram of the overall structure of this utility model is shown. Detailed Implementation

[0030] To enable those skilled in the art to better understand this utility model, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0031] The terminology used in this invention refers to those general terms currently widely used in the art in consideration of the functionality of this invention; however, these terms may vary according to the intent, precedent, or new technology of those skilled in the art. Furthermore, specific terms may be chosen by the applicant, and in such cases, their detailed meanings will be described in the detailed description of this invention. Therefore, the terminology used in this specification should not be construed as simple names, but rather based on the meaning of the terms and the overall description of this invention.

[0032] Reference Figures 1-4 This embodiment provides an installation mechanism, including,

[0033] Support component 1 includes a mounting plate 11, a transition plate 12 mounted on the outside of the mounting plate 11, and a connecting plate 13 mounted on the outside of the transition plate 12.

[0034] The connecting component 2 includes a measuring element 21 mounted on the outside of the mounting plate 11 and a transfer element 22 mounted on the outside of the measuring element 21.

[0035] The mounting plate 11 includes a base 111, a baffle 112 fixedly connected to the outside of the base 111, and a mounting groove 113 opened inside the base 111.

[0036] The transition plate 12 includes a right-angle support arm 121 bolted to the outside of the base 111, and a mounting hole 122 opened inside the right-angle support arm 121.

[0037] The connecting plate 13 includes a right-angle connecting arm 131 disposed on the outside of the right-angle support arm 121, and a connecting groove 132 formed inside the right-angle connecting arm 131;

[0038] Bolts pass through the connecting groove 132 and the mounting hole 122 to connect the right-angle connecting arm 131 to the right-angle support arm 121.

[0039] The right-angle support arm 121 has the same mounting holes 122 on its two mutually perpendicular plates.

[0040] During assembly, since the base 111 has a long mounting groove 113 inside, when the right-angle support arm 121 is installed on the outside of the base 111, the overlapping position of the mounting hole 122 and the mounting groove 113 can be adjusted. After adjusting to the appropriate position, the bolt is passed through the mounting hole 122 and the mounting groove 113 and the nut is tightened to realize the installation of the right-angle support arm 121 and the base 111.

[0041] Since the right-angle connecting arm 131 has a long connecting groove 132 inside, when the right-angle connecting arm 131 is installed on the outside of the right-angle support arm 121, the overlapping position of the mounting hole 122 and the connecting groove 132 can be adjusted. After adjusting to a suitable position, the bolt is passed through the mounting hole 122 and the connecting groove 132 and the nut is tightened to realize the installation of the right-angle connecting arm 131 and the right-angle support arm 121.

[0042] By setting a longer mounting groove 113 and connecting groove 132, the size of the support component 1 can be adjusted at will to accommodate wheels of different sizes.

[0043] As one embodiment provided in this application, such as Figures 1-5 The measuring element 21 includes an encoder 211 adapted to be mounted on the outside of the base 111, and a coupling 212 adapted to be mounted on the outside of the encoder 211.

[0044] The transmission component 22 includes a connecting post 221 adapted to be installed on the outside of the coupling 212, and a bolt 222 fixedly connected to the outside of the connecting post 221.

[0045] After the encoder 211 is installed on the base 111, the connecting column 221 can be connected to the encoder 211 through the coupling 212. When the bolt 222 drives the connecting column 221 to rotate, the data can be transmitted to the encoder 211 through the coupling 212 and collected.

[0046] Reference Figures 1-5 This embodiment provides a crane wheel assembly, including a mounting mechanism, and further comprising:

[0047] The wheel mechanism 3 includes a main body component 31, a moving component 32 installed inside the main body component 31, and an auxiliary component 33 installed outside the main body component 31.

[0048] Support component 1 is installed on the outside of auxiliary component 33.

[0049] The main component 31 includes a wheel bearing housing 311 and a wheel bearing fixing plate 312 bolted to the outside of the wheel bearing housing 311.

[0050] The movable component 32 includes a wheel 321, a wheel axle 322 fixedly connected to the outside of the wheel 321, and a bearing 323 adapted to be installed on the outside of the wheel axle 322.

[0051] The bearing 323 is fitted inside the wheel bearing fixing plate 312, and the bolt 222 is threadedly connected to the wheel axle 322.

[0052] The auxiliary component 33 includes an end cap 331 bolted to the outside of the wheel bearing mounting plate 312, and an oil pipe 332 disposed on the outside of the end cap 331.

[0053] The right-angle connecting arm 131 is bolted to the outside of the end cap 331.

[0054] After the bolt 222 is installed on the axle of the wheel axle 322, when the wheel 321 rotates, the connecting column 221 can be rotated synchronously through the bolt 222, thereby transmitting the rotation data to the encoder 211 through the coupling 212 for acquisition.

[0055] In this way, auxiliary wheels can be eliminated, and the encoder 211 can directly measure and collect data from the wheel 321 using bolt 222. This prevents the auxiliary wheels from affecting the encoder's detection accuracy due to phenomena such as free spinning, jamming, or impact, thus avoiding distortion of the monitoring data in the safety monitoring and management system.

[0056] In summary, through the cooperation of various components, the encoder 211 can directly measure and collect data from the wheel 321 without the use of auxiliary wheels, preventing various adverse situations caused by the installation of auxiliary vehicles. In addition, by setting the mounting groove 113, mounting hole 122 and connecting groove 132, the base 111, right-angle support arm 121 and right-angle connecting arm 131 can be installed at will, so that the support component 1 can be used for wheels of different sizes and models.

[0057] Finally, it should be noted that the methods and devices described in detail above are merely embodiments, and those skilled in the art can modify these embodiments in different ways as long as they do not depart from the scope of this utility model.

Claims

1. A mounting mechanism characterized by: include, The support component (1) includes a mounting plate (11), a transition plate (12) mounted on the outside of the mounting plate (11), and a connecting plate (13) mounted on the outside of the transition plate (12). The connecting component (2) includes a measuring element (21) mounted on the outside of the mounting plate (11) and a transmission element (22) mounted on the outside of the measuring element (21).

2. The mounting mechanism of claim 1, wherein: The mounting plate (11) includes a base (111), a baffle (112) fixedly connected to the outside of the base (111), and a mounting groove (113) opened inside the base (111).

3. The mounting mechanism of claim 2, wherein: The transition plate (12) includes a right-angle support arm (121) bolted to the outside of the base (111) and a mounting hole (122) opened inside the right-angle support arm (121).

4. The mounting mechanism of claim 3, wherein: The connecting plate (13) includes a right-angle connecting arm (131) disposed on the outside of the right-angle support arm (121), and a connecting groove (132) opened inside the right-angle connecting arm (131); Bolts pass through the connecting groove (132) and the mounting hole (122) to connect the right-angle connecting arm (131) to the right-angle support arm (121).

5. The mounting mechanism of claim 4, wherein: The measuring element (21) includes an encoder (211) adapted to be mounted on the outside of the base (111), and a coupling (212) adapted to be mounted on the outside of the encoder (211).

6. The mounting mechanism of claim 5, wherein: The transmission component (22) includes a connecting post (221) adapted to be installed on the outside of the coupling (212), and a bolt (222) fixedly connected to the outside of the connecting post (221).

7. A wheelset for a crane vehicle, characterized by: Including the installation mechanism as described in claim 6, it further includes, The wheel mechanism (3) includes a main body component (31), a moving component (32) installed inside the main body component (31), and an auxiliary component (33) installed outside the main body component (31); The support component (1) is installed on the outside of the auxiliary component (33).

8. A crane wheelset according to claim 7, characterised in that: The main component (31) includes a wheel bearing housing (311) and a wheel bearing fixing plate (312) bolted to the outside of the wheel bearing housing (311).

9. A crane wheelset according to claim 8, characterised in that: The moving part (32) includes a wheel (321), a wheel axle (322) fixedly connected to the outside of the wheel (321), and a bearing (323) adapted to be installed on the outside of the wheel axle (322); The bearing (323) is adapted to be installed inside the wheel bearing fixing plate (312), and the bolt (222) is threaded to the axle of the wheel shaft (322).

10. A crane wheelset according to claim 9, characterized in that: The auxiliary component (33) includes an end cap (331) bolted to the outside of the wheel bearing fixing plate (312) and an oil pipe (332) disposed on the outside of the end cap (331); The right-angle connecting arm (131) is bolted to the outside of the end cap (331).

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