A flattening device for processing floor coverings

Abstract

This utility model belongs to the field of flooring pressing technology, specifically a pressing device for flooring processing. It includes a base, a support frame welded to one outer wall of the base, and a conveyor frame welded to the inner wall of the support frame. The outer wall of the conveyor frame has evenly distributed pulley pairs, with connecting shafts fixedly connected to both ends of the pulley pairs. A conveyor motor is fixedly connected to one end of the outer wall of one of the connecting shafts. A turning mechanism is provided on the inner wall of the support frame, and a mounting frame is welded to the top outer wall of the support frame. A humidifying mechanism is provided on the mounting frame and the top outer wall. This utility model achieves automatic turning and conveying of flooring by setting up the turning mechanism and the conveyor frame. The humidifying mechanism achieves humidification and precise pressing of the flooring. The lifting cylinder in the humidifying mechanism drives the water spray pipe to descend, and the nozzle sprays water onto the flooring to humidify it, improving the flooring's flexibility and preventing cracks from forming during pressing.

Description

Technical Field

[0001] This utility model relates to the field of flooring pressing technology, and in particular to a pressing device for flooring processing. Background Technology

[0002] Vinyl flooring is a common floor covering material, typically composed of a base plate and a patterned plate laminated together. It is characterized by its aesthetic appeal, durability, and ease of installation. Flattening is a crucial step in the production and processing of vinyl flooring. Flattening ensures a tight bond between the base plate and the patterned plate, eliminating surface wrinkles and unevenness, and improving the quality and performance of the vinyl flooring.

[0003] There are some shortcomings in the actual use of existing floor covering flattening devices:

[0004] On the one hand, traditional pressing devices often directly press linoleum when processing it. However, linoleum is prone to wrinkles during transportation and storage, so direct pressing is not effective and cannot evenly process both sides of the linoleum, resulting in unevenness on the surface of the linoleum after pressing.

[0005] On the other hand, existing devices lack effective humidification functions, and the floor covering is less flexible when dry, making it prone to cracking when flattened, which affects the quality of the floor covering. Utility Model Content

[0006] In view of the shortcomings of the prior art, this utility model provides a flattening device for processing floor coverings, which overcomes the shortcomings of the prior art and effectively solves the problems of not being able to process both sides evenly and lacking humidification function.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A flattening device for processing linoleum flooring includes a base, a support frame welded to one outer wall of the base, and a conveyor frame welded to the inner wall of the support frame. Equally spaced pulley pairs are arranged on the outer wall of the conveyor frame, and a connecting shaft is fixedly connected to each end of the pulley pairs. A conveyor motor is fixedly connected to one end of the outer wall of one of the connecting shafts. A material turning mechanism is provided on the inner wall of the support frame, and a mounting frame is welded to the top outer wall of the support frame. A humidification mechanism is provided on the mounting frame and the top outer wall.

[0009] Preferably, the flipping mechanism includes a servo motor fixedly connected to the outer walls of both sides of the support frame by screws, a main shaft fixedly connected to the output shaft of the servo motor by a coupling, and flipping plates evenly distributed on the outer wall of the main shaft, with the two sets of flipping plates facing opposite directions.

[0010] Preferably, the humidification mechanism includes a lifting cylinder fixedly connected to the top outer wall of the mounting frame by screws, a connecting frame fixedly connected to the piston rod of the lifting cylinder, a water spray pipe installed on the bottom outer wall of the connecting frame, and a nozzle provided on the bottom outer wall of the water spray pipe.

[0011] Preferably, the outer wall of the top of the base is covered with floor covering, and the floor covering includes a base plate placed on the outer wall of the top of the base and a patterned plate attached to the outer wall of the top of the base plate. The outer wall of the top of the base is welded with a top frame, and an array of hydraulic push rods are installed on the inner wall of the top of the top frame. The piston rod of the hydraulic push rod is fixedly connected to a pressure plate for flattening the floor covering.

[0012] Preferably, a water inlet pipe is fixedly connected to the outer wall of one end of the water spray pipe, and a solenoid valve is installed on the outer wall of the water inlet pipe.

[0013] Preferably, a first guide rod is welded to the top outer wall of the connecting frame, and the first guide rod is slidably connected to the top outer wall of the mounting frame.

[0014] Preferably, a vertical plate is welded to the outer wall of the top of the machine base on one side of the floor covering, and a pusher cylinder is fixedly connected to the outer wall of one side of the vertical plate by screws. The piston rod of the pusher cylinder is fixedly connected to a pusher plate, and a second guide rod is installed on the outer wall of one side of the pusher plate, and the second guide rod is slidably connected to the outer wall of the vertical plate.

[0015] The beneficial effects of this utility model are as follows:

[0016] 1. The flattening device for flooring processing designed in this paper realizes automatic turning and conveying of flooring by setting up a turning mechanism and a conveyor frame. The servo motor in the turning mechanism drives the main shaft to rotate, and the turning plate on the main shaft turns the flooring on the conveyor frame, so that both sides of the flooring can be processed evenly. This solves the problem that traditional devices cannot process both sides evenly. In addition, the conveyor motor drives the pulley pair to rotate, realizing automatic conveying of flooring and improving production efficiency.

[0017] 2. The flooring pressing device designed in this paper achieves humidification and precise pressing of the flooring by setting a humidification mechanism. The lifting cylinder in the humidification mechanism drives the water spray pipe to descend, and the nozzle sprays water onto the flooring to humidify it, which improves the flexibility of the flooring and avoids cracks from forming when pressing. Attached Figure Description

[0018] Figure 1 This utility model provides a schematic diagram of the overall structure of a flattening device for processing floor coverings. Figure 1 ;

[0019] Figure 2 This utility model provides a schematic diagram of the overall structure of a flattening device for processing floor coverings. Figure 2 ;

[0020] Figure 3 This utility model provides a schematic diagram of the overall structure of a flattening device for processing floor coverings. Figure 3 ;

[0021] Figure 4 This is a schematic diagram of the support frame connection structure of a flattening device for processing floor coverings proposed in this utility model.

[0022] In the diagram: 1. Base; 2. Support frame; 3. Conveyor frame; 4. Connecting shaft; 5. Pulley pair; 6. Conveyor motor; 7. Tilting mechanism; 71. Servo motor; 72. Main shaft; 73. Tilting plate; 8. Mounting frame; 9. Humidification mechanism; 91. Lifting cylinder; 92. Connecting frame; 93. Water spray pipe; 94. Nozzle; 10. Top frame; 11. Hydraulic push rod; 12. Pressure plate; 13. Water inlet pipe; 14. Solenoid valve; 15. First guide rod; 16. Vertical plate; 17. Pushing cylinder; 18. Pushing plate; 19. Second guide rod. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figures 1-4 Example 1: A flattening device for processing flooring includes a base 1. A support frame 2 is welded to one outer wall of the base 1, and a conveyor frame 3 is welded to the inner wall of the support frame 2. Pulley pairs 5 are evenly distributed on the outer wall of the conveyor frame 3, and connecting shafts 4 are fixedly connected to both ends of the pulley pairs 5. A conveyor motor 6 is fixedly connected to one end of the outer wall of one of the connecting shafts 4. A material-turning mechanism 7 is provided on the inner wall of the support frame 2. The material-turning mechanism 7 includes a servo motor 71 fixedly connected to both outer walls of the support frame 2 by screws, a main shaft 72 fixedly connected to the output shaft of the servo motor 71 by a coupling, and material-turning plates 73 evenly distributed on the outer wall of the main shaft 72. The two sets of material-turning plates 73 are in opposite directions.

[0025] The functions of support frame 2 to support conveyor frame 3 and turning mechanism 7 are as follows: conveyor frame 3 is used to convey flooring, pulley pair 5 is connected by connecting shaft 4 to form a conveying system, and conveyor motor 6 drives the connecting shaft 4 to rotate, thereby driving pulley pair 5 to rotate, thus realizing the movement of flooring on conveyor frame 3.

[0026] In this embodiment, by setting up a turning mechanism 7 and a conveyor frame 3, automatic turning and conveying of flooring is realized. The servo motor 71 in the turning mechanism 7 drives the main shaft 72 to rotate, and the turning plate 73 on the main shaft 72 turns the flooring on the conveyor frame 3, so that both sides of the flooring can be processed evenly, solving the problem that traditional devices cannot process both sides evenly. In addition, the conveyor motor 6 drives the pulley pair 5 to rotate, realizing automatic conveying of the flooring and improving production efficiency.

[0027] In embodiment 2, a mounting frame 8 is welded to the top outer wall of the support frame 2, and a humidification mechanism 9 is provided on the mounting frame 8 and the top outer wall. The humidification mechanism 9 includes a lifting cylinder 91 fixedly connected to the top outer wall of the mounting frame 8 by screws, a connecting frame 92 fixedly connected to the piston rod of the lifting cylinder 91, a water spray pipe 93 installed on the bottom outer wall of the connecting frame 92, and a nozzle 94 provided on the bottom outer wall of the water spray pipe 93. A water inlet pipe 13 is fixedly connected to the outer wall of one end of the water spray pipe 93, and a solenoid valve 14 is installed on the outer wall of the water inlet pipe 13. A first guide rod 15 is welded to the top outer wall of the connecting frame 92, and the first guide rod 15 is slidably connected to the top outer wall of the mounting frame 8.

[0028] Mounting bracket 8 is used to mount the humidification mechanism 9. The piston rod of the lifting cylinder 91 extends downward and is fixedly connected to the connecting bracket 92. When the lifting cylinder 91 is working, the piston rod extends and retracts, causing the connecting bracket 92 to move up and down. A water spray pipe 93 is installed on the bottom outer wall of the connecting bracket 92, and a nozzle 94 is provided at the bottom of the water spray pipe 93. The water inlet pipe 13 is fixed to the outer wall of one end of the water spray pipe 93 for connecting to a water source, and a solenoid valve 14 is installed on the outer wall of the water inlet pipe 13 for controlling the flow of water.

[0029] In this embodiment, the humidification mechanism 9 is set up to achieve humidification and precise flattening of the floor covering. The lifting cylinder 91 in the humidification mechanism 9 drives the water spray pipe 93 to descend, and the nozzle 94 sprays water onto the floor covering to humidify it, which improves the flexibility of the floor covering and avoids cracks from forming when flattening.

[0030] The outer top wall of the base 1 is covered with floor covering, which includes a base plate placed on the outer top wall of the base 1 and a patterned plate attached to the outer top wall of the base plate. A top frame 10 is welded to the outer top wall of the base 1, and an array of hydraulic push rods 11 are installed on the inner top wall of the top frame 10. The piston rod of the hydraulic push rod 11 is fixedly connected to a pressure plate 12 for flattening the floor covering.

[0031] The floor covering is placed on the top outer wall of the base 1 and is composed of a base plate and a patterned plate bonded together. The top frame 10 is used to install hydraulic push rods 11. The arrayed hydraulic push rods 11 are installed on the top inner wall of the top frame 10, and their piston rods extend downward and are fixedly connected to the pressure plate 12. When the hydraulic push rods 11 are working, the piston rods extend and retract, driving the pressure plate 12 to move up and down, flattening the floor covering, so that the base plate and the patterned plate are tightly bonded, eliminating wrinkles and unevenness on the surface.

[0032] A vertical plate 16 is welded to the top outer wall of the base 1 on one side of the floor covering. A pusher cylinder 17 is fixedly connected to the outer wall of one side of the vertical plate 16 by screws. A pusher plate 18 is fixedly connected to the piston rod of the pusher cylinder 17. A second guide rod 19 is installed on the outer wall of one side of the pusher plate 18 and is slidably connected to the outer wall of the vertical plate 16.

[0033] After the flattening process is completed, the pusher cylinder 17 is activated, the piston rod extends, and the pusher plate 18 pushes the flattened floor covering off the machine base 1, which facilitates subsequent collection and processing and reduces the amount of manual handling work.

[0034] Working principle: First, the flooring to be flattened is placed on the conveyor frame 3. The conveyor motor 6 is started, driving the pulley pair 5 to rotate, causing the flooring to move on the conveyor frame 3. When the flooring moves to the bottom of the turning mechanism 7, the servo motor 71 is started, driving the main shaft 72 to rotate. The turning plate 73 on the main shaft 72 turns the flooring over, so that both sides of the flooring can be processed.

[0035] As the floor covering continues to move on the conveyor frame 3, when it reaches below the humidification mechanism 9, the lifting cylinder 91 is activated, causing the connecting frame 92 to descend and bringing the nozzle 94 closer to the floor covering. At the same time, the solenoid valve 14 opens, and water flows through the inlet pipe 13 into the spray pipe 93, spraying out from the nozzle 94 to humidify the floor covering and improve its flexibility.

[0036] After being humidified, the floor covering moves to the top of the base 1. At this time, the hydraulic push rod 11 is activated, driving the pressure plate 12 to descend and flatten the floor covering. The array of hydraulic push rods 11 adjusts the flattening pressure according to the thickness and material of the floor covering, so that the base plate and the patterned plate are tightly bonded, eliminating wrinkles and unevenness on the surface.

[0037] After flattening, the pusher cylinder 17 is activated, which drives the pusher plate 18 to push the flattened flooring from the machine base 1, completing the entire flattening process.

[0038] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A flattening device for floor covering processing, comprising a base (1), characterized in that, A support frame (2) is welded to one side of the outer wall of the base (1), and a conveyor frame (3) is welded to the inner wall of the support frame (2). Pulley pairs (5) are evenly distributed on the outer wall of the conveyor frame (3), and a connecting shaft (4) is fixedly connected to both ends of the pulley pair (5). A conveyor motor (6) is fixedly connected to one end of the outer wall of one of the connecting shafts (4). A material turning mechanism (7) is provided on the inner wall of the support frame (2). An installation frame (8) is welded to the top outer wall of the support frame (2), and a humidification mechanism (9) is provided on the installation frame (8) and the top outer wall.

2. The flattening device for processing linoleum flooring according to claim 1, characterized in that, The material turning mechanism (7) includes a servo motor (71) fixedly connected to the outer walls of the support frame (2) on both sides by screws, a main shaft (72) fixedly connected to the output shaft of the servo motor (71) by a coupling, and material turning plates (73) welded to the outer wall of the main shaft (72) at equal distances. The two sets of material turning plates (73) are in opposite directions.

3. The flattening device for processing linoleum flooring according to claim 1, characterized in that, The humidification mechanism (9) includes a lifting cylinder (91) fixedly connected to the top outer wall of the mounting frame (8) by screws, a connecting frame (92) fixedly connected to the piston rod of the lifting cylinder (91), a water spray pipe (93) installed on the bottom outer wall of the connecting frame (92), and a nozzle (94) set on the bottom outer wall of the water spray pipe (93).

4. The flattening device for processing linoleum flooring according to claim 1, characterized in that, The outer top wall of the base (1) is covered with floor covering, and the floor covering includes a base plate placed on the outer top wall of the base (1) and a patterned plate attached to the outer top wall of the base plate. A top frame (10) is welded to the outer top wall of the base (1), and an array of hydraulic push rods (11) are installed on the inner top wall of the top frame (10). The piston rod of the hydraulic push rod (11) is fixedly connected to a pressure plate (12) for flattening the floor covering.

5. A flattening device for processing floor coverings according to claim 3, characterized in that, The water spray pipe (93) has an inlet pipe (13) fixedly connected to the outer wall of one end, and a solenoid valve (14) is installed on the outer wall of the inlet pipe (13).

6. A flattening device for processing linoleum flooring according to claim 3, characterized in that, The top outer wall of the connecting frame (92) is welded with a first guide rod (15), and the first guide rod (15) is slidably connected to the top outer wall of the mounting frame (8).

7. A flattening device for processing linoleum flooring according to claim 1, characterized in that, The top outer wall of the base (1) is welded with a vertical plate (16) on one side of the floor covering, and a pusher cylinder (17) is fixedly connected to one side of the outer wall of the vertical plate (16) by screws. The piston rod of the pusher cylinder (17) is fixedly connected to a pusher plate (18), and a second guide rod (19) is installed on one side of the outer wall of the pusher plate (18), and the second guide rod (19) is slidably connected to the outer wall of the vertical plate (16).

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