A sludge treatment equipment

Abstract

This utility model discloses a sludge treatment device, belonging to the technical field of sludge treatment equipment. The device features a base plate with side plates connected to both sides of the top, and a treatment box is installed on the inner side of each side plate. A reduction motor is fixedly connected to the right side of the right side plate via a support plate. The reduction motor, in conjunction with a brake structure, precisely controls the rotation of the treatment box, facilitating sludge loading, unloading, and processing. A first electric telescopic rod, in conjunction with a synchronizer, allows the top cover to smoothly fit or separate from the treatment box, facilitating sludge loading and unloading after treatment. The centrifuge drum and its surface drain groove and filter screen utilize centrifugal force to achieve initial dewatering of the sludge; the filter screen is removable for easy cleaning and replacement. A second electric telescopic rod and a squeezing plate compress the sludge after centrifugal dewatering, achieving secondary dewatering and improving dewatering effect and efficiency.

Description

Technical Field

[0001] This utility model belongs to the technical field of sludge treatment equipment, specifically a sludge treatment device. Background Technology

[0002] In today's society, with the acceleration of urbanization and continuous industrial development, the volume of sewage treatment is increasing daily, and the output of sludge, as a byproduct of sewage treatment, is also increasing dramatically. Sludge typically contains large amounts of toxic, harmful, or environmentally harmful substances, such as heavy metals, pathogens, and organic pollutants. If not properly treated, it will cause serious secondary pollution to the ecological environment. Therefore, the effective treatment of sludge has become an important issue that urgently needs to be addressed in the field of environmental protection.

[0003] A search revealed Chinese patent application number 202320697304.2, which discloses a sludge treatment device. The device includes a sludge storage tank with a sealing mechanism on its surface, a discharge structure on its surface, and a power supply device on its surface. This invention, through the cooperation of the discharge structure and power supply device, allows workers to manipulate the power supply device to rotate the sludge storage tank during dewatering, thereby quickly dumping the sludge out. This solves the problem in existing devices where, to prevent dewatered sludge from scattering from the scraper, workers have to intermittently move the scraper upwards to collect the sludge. This method not only increases the workload of workers but also wastes time and affects dewatering efficiency.

[0004] Although the aforementioned patent allows workers to operate the power supply device to rotate the sludge storage tank and quickly dump the sludge out when removing the dewatered sludge, in actual use, when dewatering by centrifugal force, the sludge easily enters the gap between the sludge storage tank and the dewatering screen cylinder from the top of the sludge dewatering component, which can easily cause blockage of the drainage pipe. Moreover, centrifugal dewatering alone has a poor dewatering effect, affecting dewatering efficiency and effectiveness.

[0005] Therefore, it is necessary to modify it by setting up a squeezing plate to seal the top of the centrifuge cylinder, so as to prevent sludge from entering the interlayer and affecting dewatering. At the same time, after centrifugation and dewatering, the sludge is squeezed to carry out secondary dewatering, thereby improving the dewatering effect and efficiency. Utility Model Content

[0006] To address the problems mentioned in the background art, the purpose of this utility model is to provide a sludge treatment device that features a sealing mechanism by a compression plate to prevent sludge from entering the interlayer and affecting dewatering. Simultaneously, after centrifugal dewatering, the sludge is compressed for secondary dewatering, improving dewatering effect and efficiency. This solves the problems in the prior art where, during centrifugal dewatering, sludge easily enters the interlayer between the sludge storage tank and the dewatering screen cylinder from the top of the sludge dewatering component, leading to drainage pipe blockage. Furthermore, centrifugal dewatering alone results in poor dewatering efficiency and effectiveness.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a sludge treatment device, comprising a base plate, with side plates fixedly connected to the left and right sides of the top of the base plate, and a treatment box disposed on the inner side of the two side plates. A reduction motor is fixedly connected to the right side of the right side plate via a support plate, and the output end of the reduction motor passes through the inner side of the side plate and is fixedly connected to the right side of the treatment box. The left side of the treatment box is rotatably connected to the right side of the left side plate. A first electric telescopic rod is fixedly connected to both the left and right sides of the treatment box, and a top cover is fixedly connected to the top of the first electric telescopic rod. The bottom of the top cover fits into the top of the processing box. A centrifuge cylinder is installed inside the processing box. Several evenly distributed drainage grooves are opened on the surface of the centrifuge cylinder, and a detachable filter screen plate is fixedly connected to the inside of the drainage groove by bolts. A square groove is opened in the center of the top cover, and a second electric telescopic rod is fixedly connected inside the square groove. The output end of the second electric telescopic rod extends into the inside of the processing box and is rotatably connected to a pressing plate. A drive motor is fixedly connected to the bottom of the processing box, and the output end of the drive motor passes through the inside of the processing box and is fixedly connected to the bottom of the centrifuge cylinder.

[0008] The beneficial effects of this utility model are as follows:

[0009] 1. This utility model provides a stable support structure for the entire processing process by setting a side plate on the top of the base plate and installing a processing box; the geared motor, in conjunction with the brake structure, can precisely control the rotation of the processing box, facilitating the loading and unloading of sludge and processing operations; the cooperation of the first electric telescopic rod and the synchronizer allows the top cover to smoothly fit or separate from the processing box, facilitating the loading of sludge and its removal after processing; the centrifuge drum and its surface drain groove and filter screen can achieve preliminary dewatering of sludge using centrifugal force, and the filter screen is removable for easy cleaning and replacement; the setting of the second electric telescopic rod and the squeezing plate squeezes the sludge after centrifugal dewatering, achieving secondary dewatering and improving the dewatering effect and efficiency; the drive motor at the bottom of the processing box provides power to the centrifuge drum, and the drain valve pipe can promptly discharge the separated water, ensuring the smooth progress of the processing process.

[0010] 2. This utility model, by setting a rotating connection between the collar and the protective plate, not only does not affect the normal rotation of the centrifuge drum, but also prevents sludge from entering the interlayer between the centrifuge drum and the treatment tank when adding and pouring sludge, thus avoiding sludge entering the interlayer and affecting the treatment effect and causing blockage of the drainage pipe; at the same time, the protective plate is fixed to the inner wall of the treatment tank, which enhances the stability of the entire structure, making the centrifuge drum more stable when rotating at high speed, further improving the dewatering effect and the safety of the equipment. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a frontal sectional view of the present invention.

[0013] Figure 3 This is a top sectional view of the structure of this utility model;

[0014] Figure 4 This is a schematic diagram of the right-side cross-sectional structure of this utility model;

[0015] Figure 5 This utility model Figure 2 A magnified structural diagram of A in the middle;

[0016] Figure 6 This utility model Figure 2 A magnified structural diagram of B in the diagram.

[0017] In the diagram: 1. Base plate; 2. Side plate; 3. Processing box; 4. Gear motor; 5. First electric telescopic rod; 6. Top cover; 7. Centrifuge cylinder; 8. Filter plate; 9. Second electric telescopic rod; 10. Extrusion plate; 11. Drive motor; 12. Shaft collar; 13. Protective plate; 14. Stabilizer bar; 15. Sealing gasket; 16. Compression spring; 17. Cleaning brush; 18. Sealing cover plate; 19. Transparent glass; 20. T-ring; 21. Circular guide rail; 22. Sealed bearing. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figures 1 to 6As shown, the sludge treatment equipment provided by this utility model includes a base plate 1. Side plates 2 are fixedly connected to the left and right sides of the top of the base plate 1. A treatment box 3 is installed inside the two side plates 2. A reduction motor 4 with a brake structure is fixedly connected to the right side of the right side plate 2 via a support plate. The output end of the reduction motor 4 extends through the inner side of the side plate 2 and is fixedly connected to the right side of the treatment box 3. The left side of the treatment box 3 is rotatably connected to the right side of the left side plate 2 via a rotating shaft. First electric telescopic rods 5 are fixedly connected to both the left and right sides of the treatment box 3, and the two first electric telescopic rods 5 are electrically connected via a synchronizer. A top cover 6 is fixedly connected to the top of the first electric telescopic rod 5. The bottom of the top cover 6 is fitted against the top of the treatment box 3. The inner side of the treatment box 3... The unit is equipped with a centrifuge cylinder 7, and several evenly distributed drainage grooves are opened on the surface of the centrifuge cylinder 7. A detachable filter screen plate 8 is fixedly connected to the inside of the drainage grooves by bolts. A square groove is opened in the center of the top cover 6, and a second electric telescopic rod 9 is fixedly connected to the inside of the square groove. The output end of the second electric telescopic rod 9 extends into the inside of the processing box 3 and is rotatably connected to a pressing plate 10 through a bearing seat. A sealing piston ring is fixedly connected to the outside of the pressing plate 10. The outer surface of the sealing piston ring is in contact with the inner wall of the centrifuge cylinder 7. A drive motor 11 is fixedly connected to the bottom of the processing box 3. The output end of the drive motor 11 passes through the inside of the processing box 3 and is fixedly connected to the bottom of the centrifuge cylinder 7. A drain valve pipe (not shown) is connected to the lower back of the processing box 3.

[0020] refer to Figure 3 A collar 12 is fixedly connected to the top of the outer surface of the centrifuge cylinder 7. A protective plate 13 is rotatably connected to the outer surface of the collar 12. The four sides of the protective plate 13 are fixedly connected to the inner wall of the processing box 3.

[0021] As a technical optimization of this utility model, by setting the rotatable connection between the collar 12 and the protective plate 13, it can not only not affect the normal rotation of the centrifuge cylinder 7, but also prevent sludge from entering the interlayer between the centrifuge cylinder 7 and the treatment box 3 when adding and pouring sludge, thus avoiding sludge entering the interlayer and affecting the treatment effect and causing blockage of the drainage pipe; at the same time, the protective plate 13 is fixed to the inner wall of the treatment box 3, which enhances the stability of the entire structure, making the centrifuge cylinder 7 more stable when rotating at high speed, further improving the dewatering effect and the safety of the equipment.

[0022] refer to Figure 3 The processing box 3 has circular grooves at all four corners, and a stabilizing rod 14 is slidably connected inside the circular groove. The top of the stabilizing rod 14 is fixedly connected to the bottom of the top cover 6.

[0023] As a technical optimization of this utility model, by setting the circular grooves at the four corners of the treatment box 3 and cooperating with the stabilizing rod 14, a stable guiding effect is provided for the lifting and lowering of the top cover 6; the stabilizing rod 14 slides in the circular groove, ensuring that the top cover 6 will not deviate or shake during the rising and falling process, ensuring that the top cover 6 and the treatment box 3 fit tightly, improving the sealing performance, preventing sludge from overflowing during the treatment process, and also preventing external impurities from entering the treatment box 3, ensuring the cleanliness of the treatment environment and the stability of the treatment effect.

[0024] refer to Figure 1 A sealing gasket 15 is fixedly connected to the bottom of the top cover 6, and the bottom of the sealing gasket 15 is in contact with the top of the processing box 3.

[0025] As a technical optimization of this utility model, the sealing performance between the top cover 6 and the processing box 3 is further enhanced by setting a sealing gasket 15 at the bottom of the top cover 6; the fit between the sealing gasket 15 and the top of the processing box 3 can effectively prevent sludge from leaking from the gaps during centrifugation and squeezing, avoiding secondary pollution; at the same time, the good sealing performance can also reduce water evaporation, improve dehydration efficiency, and enable the separated water to be discharged more effectively through the drain valve pipe, ensuring the normal operation of the equipment and the processing effect.

[0026] refer to Figure 5 Several longitudinally evenly distributed compression springs 16 are fixedly connected to the left and right sides of the inner wall of the processing box 3. A cleaning plate is fixedly connected to the inner end of the compression spring 16, and a detachable cleaning brush 17 is fixedly connected to the inner side of the cleaning plate. The brush end of the cleaning brush 17 is in contact with the surface of the centrifuge cylinder 7.

[0027] As a technical optimization of this utility model, the compression spring 16, cleaning plate, and cleaning brush 17 on the inner wall of the processing tank 3 enable automatic cleaning of the surface of the centrifuge drum 7 during rotation. The elasticity of the compression spring 16 ensures that the cleaning brush 17 remains in contact with the surface of the centrifuge drum 7, promptly removing sludge adhering to the surface and preventing sludge from clogging the drain tank and filter screen 8, thus guaranteeing the effect and efficiency of centrifugal dewatering. The cleaning brush 17 is detachable for easy periodic replacement, ensuring the durability of the cleaning effect.

[0028] refer to Figure 1 The front of the processing box 3 has an inspection window, and the inside of the inspection window is fixedly connected to a detachable sealing cover 18 by bolts. The surface of the sealing cover 18 has a through observation groove, and the inside of the observation groove is fixedly connected to a transparent glass 19 by sealant.

[0029] As a technical optimization of this utility model, by setting an inspection window and a sealing cover 18 on the front of the treatment box 3, it is convenient for staff to inspect and maintain the inside of the treatment box 3; the detachable sealing cover 18 is easy to open and close, and the setting of the observation slot and transparent glass 19 allows staff to observe the sludge treatment status inside the treatment box 3 at any time without opening the sealing cover 18, promptly identify problems and take corresponding measures, thereby improving the maintenance efficiency and operational stability of the equipment.

[0030] refer to Figure 6 A T-shaped ring 20 is fixedly connected to the bottom of the centrifuge cylinder 7, and an annular guide rail 21 is fixedly connected to the bottom of the inner wall of the processing box 3. The surface of the T-shaped ring 20 is slidably connected to the inner wall of the annular guide rail 21.

[0031] As a technical optimization of this utility model, by setting the T-shaped ring 20 at the bottom of the centrifuge cylinder 7 to slide with the annular guide rail 21 at the bottom of the inner wall of the processing tank 3, stable support and guidance are provided for the rotation of the centrifuge cylinder 7; the T-shaped ring 20 slides in the annular guide rail 21, making the centrifuge cylinder 7 more stable when rotating at high speed, reducing shaking and vibration, and reducing the wear and noise of the equipment; at the same time, it ensures that the rotation axis of the centrifuge cylinder 7 remains stable, improving the consistency and stability of the dehydration effect.

[0032] refer to Figure 6 A sealed bearing 22 is fixedly connected to the surface of the output end of the drive motor 11, and the surface of the sealed bearing 22 is fixedly connected to the inner wall of the processing box 3.

[0033] As a technical optimization of this utility model, by setting a sealed bearing 22 on the output end surface of the drive motor 11, the water and sludge in the treatment tank 3 are effectively prevented from entering the drive motor 11, thus protecting the normal operation of the drive motor 11. The fixed connection between the sealed bearing 22 and the inner wall of the treatment tank 3 enhances the sealing and stability of the entire structure, extends the service life of the drive motor 11, reduces the maintenance cost of the equipment, and ensures the long-term stable operation of the sludge treatment equipment.

[0034] The working principle and usage process of this utility model are as follows: In use, the top cover 6 is raised by the first electric telescopic rod 5 to open the top of the processing tank 3, and the sludge to be treated is put into the centrifuge cylinder 7. Then, the first electric telescopic rod 5 drives the top cover 6 to descend, so that the top cover 6 is tightly fitted with the processing tank 3. The sealing gasket 15 ensures good sealing performance. At the same time, the squeezing plate 10 is inserted into the centrifuge cylinder 7, and its outer side is fitted with the inner wall of the centrifuge cylinder 7 through the sealing piston ring, sealing the top of the centrifuge cylinder 7. Next, the dewatering treatment stage begins. First, the drive motor 11 is started to drive the centrifuge cylinder 7 to rotate at high speed. Centrifugal force is used to throw the water in the sludge into the processing tank 3 through the drain trough and filter screen 8, and discharge it from the drain valve pipe to achieve preliminary dewatering. After centrifugal dewatering is completed, the second electric telescopic rod 9 pushes the squeezing plate 10 downward to squeeze the sludge in the centrifuge cylinder 7, further dewatering and improving the dewatering effect. During the sludge discharge stage, the second electric telescopic rod 9 retracts, the squeezing plate 10 rises, and the first electric telescopic rod 5 raises the top cover 6 again, moving the squeezing plate 10 away from the centrifuge drum 7. Then, the reduction motor 4 is started to drive the processing tank 3 to rotate, dumping out the processed sludge. Finally, in the cleaning and maintenance stage, the cleaning brush 17 automatically cleans the sludge from the surface of the centrifuge drum 7 during the processing. After processing, the filter screen plate 8 and cleaning brush 17 can be disassembled for cleaning or replacement as needed. At the same time, a comprehensive inspection of the equipment is carried out to ensure that the equipment is fault-free and to make full preparations for the next processing.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sludge treatment plant comprising a floor (1), characterised in that: Side plates (2) are fixedly connected to the top left and right sides of the base plate (1), and processing boxes (3) are provided on the inner sides of the two side plates (2). A reduction motor (4) is fixedly connected to the right side of the right side plate (2) through a support plate. The output end of the reduction motor (4) passes through the inner side of the side plate (2) and is fixedly connected to the right side of the processing box (3). The left side of the processing box (3) is rotatably connected to the right side of the left side plate (2). A first electric telescopic rod (5) is fixedly connected to both the left and right sides of the processing box (3). A top cover (6) is fixedly connected to the top of the first electric telescopic rod (5). The bottom of the top cover (6) is attached to the top of the processing box (3). The processing box (3) is equipped with a centrifuge cylinder (7) inside. The surface of the centrifuge cylinder (7) is provided with several evenly distributed drainage grooves. The interior of the drainage grooves is fixedly connected with a detachable filter screen plate (8) by bolts. The top cover (6) has a square groove in the center. The interior of the square groove is fixedly connected with a second electric telescopic rod (9). The output end of the second electric telescopic rod (9) extends into the interior of the processing box (3) and is rotatably connected with a pressing plate (10). The bottom of the processing box (3) is fixedly connected with a drive motor (11). The output end of the drive motor (11) penetrates into the interior of the processing box (3) and is fixedly connected to the bottom of the centrifuge cylinder (7).

2. A sludge treatment apparatus according to claim 1, characterised in that: A collar (12) is fixedly connected to the top of the outer surface of the centrifuge tube (7), and a protective plate (13) is rotatably connected to the outer surface of the collar (12). The protective plate (13) is fixedly connected to the inner wall of the processing box (3) on all four sides.

3. A sludge treatment apparatus according to claim 2, characterised in that: The processing box (3) has circular grooves at all four corners, and a stabilizing rod (14) is slidably connected inside the circular groove. The top of the stabilizing rod (14) is fixedly connected to the bottom of the top cover (6).

4. A sludge treatment apparatus according to claim 3, characterised in that: A sealing gasket (15) is fixedly connected to the bottom of the top cover (6), and the bottom of the sealing gasket (15) is in contact with the top of the processing box (3).

5. A sludge treatment apparatus according to claim 4, characterised in that: Several longitudinally evenly distributed compression springs (16) are fixedly connected to the left and right sides of the inner wall of the processing box (3). A cleaning plate is fixedly connected to the inner end of the compression spring (16), and a detachable cleaning brush (17) is fixedly connected to the inner side of the cleaning plate. The brush end of the cleaning brush (17) is in contact with the surface of the centrifuge cylinder (7).

6. A sludge treatment apparatus according to claim 5, characterised in that: The processing box (3) has an inspection window on the front, and a detachable sealing cover (18) is fixedly connected to the inside of the inspection window by bolts. The surface of the sealing cover (18) has an observation groove that runs through the front and back, and a transparent glass (19) is fixedly connected to the inside of the observation groove by sealant.

7. A sludge treatment apparatus according to claim 6, characterised in that: A T-shaped ring (20) is fixedly connected to the bottom of the centrifuge tube (7), and an annular guide rail (21) is fixedly connected to the bottom of the inner wall of the processing box (3). The surface of the T-shaped ring (20) is slidably connected to the inner wall of the annular guide rail (21).

8. The sludge treatment equipment according to claim 7, characterized in that: A sealed bearing (22) is fixedly connected to the surface of the output end of the drive motor (11), and the surface of the sealed bearing (22) is fixedly connected to the inner wall of the processing box (3).

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