Industrial video monitoring multi-sensor linkage early warning device

Abstract

This application discloses an industrial video surveillance multi-sensor linkage early warning device, including multiple sensor modules (such as temperature sensors, smoke sensors, vibration sensors, and gas concentration sensors), a video surveillance module (camera), a data processing module, an early warning module, and a communication module. The multiple sensor modules collect industrial environmental parameters in real time, the video surveillance module performs video monitoring, the data processing module receives and processes the sensor data and video data, determines whether there are any abnormalities, and if an abnormality is detected, controls the early warning module to issue an early warning signal. Simultaneously, the communication module transmits the data and early warning information to a remote monitoring terminal. The sensor modules and video surveillance module are mounted on an adjustable bracket, and the device also includes a power supply module. This device achieves comprehensive, real-time monitoring and timely early warning of the industrial environment, improving the safety and reliability of industrial production.

Description

Technical Field

[0001] This application relates to the field of industrial monitoring technology, specifically to an industrial video monitoring multi-sensor linkage early warning device. Background Technology

[0002] Safety is paramount in industrial production. To promptly identify potential safety hazards and ensure smooth production, comprehensive monitoring of the industrial environment is essential. Traditional industrial monitoring methods often rely on single monitoring tools, such as video surveillance using only cameras or individual sensors monitoring a single parameter. This limited approach has significant limitations, failing to comprehensively and promptly capture all aspects of the industrial environment and easily leading to safety accidents.

[0003] For example, in some chemical plants, video surveillance alone is insufficient to detect leaks of harmful gases in a timely manner; while temperature sensors alone cannot monitor abnormal personnel behavior. Therefore, developing a coordinated early warning device that integrates multiple sensors with video surveillance is of significant practical importance. Utility Model Content

[0004] The purpose of this invention is to provide an industrial video surveillance multi-sensor linkage early warning device to solve the limitations of existing industrial monitoring methods and achieve comprehensive, real-time monitoring and timely early warning of the industrial environment.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] According to one aspect of this application, an industrial video surveillance multi-sensor linkage early warning device is characterized by comprising:

[0007] Multiple sensor modules, including but not limited to temperature sensors, smoke sensors, vibration sensors, and gas concentration sensors, are used to collect various parameters in the industrial environment in real time.

[0008] The video surveillance module includes at least one camera for video surveillance of industrial scenes;

[0009] The data processing module is electrically connected to the plurality of sensor modules and the video monitoring module, and is used to receive and process the parameter data collected by the plurality of sensor modules and the video data transmitted by the video monitoring module, and to determine whether any abnormal situation has occurred.

[0010] The early warning module is electrically connected to the data processing module. When the data processing module determines that an abnormality has occurred, it controls the early warning module to issue an early warning signal.

[0011] The communication module is electrically connected to the data processing module and is used to transmit the data processed by the data processing module and the early warning information to the remote monitoring terminal.

[0012] Preferably, the data processing module includes:

[0013] The data receiving unit is used to receive parameter data collected by the multiple sensor modules and video data transmitted by the video monitoring module;

[0014] Data storage unit, used to store received data and preset parameter thresholds;

[0015] The data analysis unit compares and analyzes the parameter data collected by the multiple sensor modules with preset thresholds, and performs image recognition analysis on the video data to determine whether any abnormalities have occurred.

[0016] Preferably, the early warning module includes an audible and visual alarm, which issues an audible and visual alarm when it receives an abnormal signal from the data processing module.

[0017] Preferably, the communication module adopts a wireless communication method, including but not limited to Wi-Fi, Bluetooth, and 4G / 5G communication technologies.

[0018] Preferably, the plurality of sensor modules and the video monitoring module are all mounted on an adjustable bracket, which can adjust the monitoring angle according to actual monitoring needs.

[0019] Preferably, it also includes a power supply module for providing power to the plurality of sensor modules, video surveillance module, data processing module, early warning module and communication module.

[0020] The advantages of this application compared to existing technologies are:

[0021] 1. This utility model achieves comprehensive monitoring of the industrial environment through the coordinated work of multiple sensor modules and video monitoring modules, and can promptly detect various potential safety hazards. Compared with traditional single monitoring methods, it greatly improves the comprehensiveness and accuracy of monitoring.

[0022] 2. The data processing module can comprehensively analyze sensor data and video data. By comparing with preset thresholds and using image recognition and other technologies, it can accurately determine whether any abnormalities have occurred, providing a reliable basis for timely early warning.

[0023] 3. When an anomaly is detected, the early warning module can promptly issue an audible and visual alarm to attract the attention of on-site personnel. At the same time, the communication module transmits the early warning information to the remote monitoring terminal, allowing remote management personnel to understand the situation in a timely manner and take measures, effectively reducing the risk of safety accidents. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the structure of an industrial video surveillance multi-sensor linkage early warning device according to an embodiment of this application. Detailed Implementation

[0025] To make the content of this application easier to understand, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings.

[0026] like Figure 1 As shown, an industrial video surveillance multi-sensor linkage early warning device includes multiple sensor modules, a video surveillance module, a data processing module, an early warning module, and a communication module.

[0027] Multiple sensor modules, including but not limited to temperature sensors, smoke sensors, vibration sensors, and gas concentration sensors, are used to collect various parameters in the industrial environment in real time. The video monitoring module includes at least one camera for video monitoring of the industrial scene. The camera can directly capture images of the industrial site, recording information such as equipment operating status and personnel operations. In practical applications, multiple sensor modules (such as temperature sensors, smoke sensors, vibration sensors, and gas concentration sensors) and the video monitoring module (camera) are installed at key locations in the industrial site. For example, in a chemical plant, temperature sensors and gas concentration sensors can be installed near the reaction vessel to monitor the temperature of the vessel and the concentration of harmful gases in the surrounding environment; smoke sensors are installed in areas prone to fire; vibration sensors are installed on large mechanical equipment to monitor the vibration of the equipment during operation. The camera is installed in a location that can comprehensively capture the industrial scene, such as at a high point in the workshop.

[0028] The data processing module is electrically connected to multiple sensor modules and a video monitoring module. The data processing module further includes a data receiving unit, a data storage unit, and a data analysis unit. The data receiving unit receives parameter data collected by the sensor modules and video data transmitted by the video monitoring module. The data storage unit stores the received data and preset threshold values ​​for various parameters. The data analysis unit compares and analyzes the parameter data collected by the sensor modules against the preset threshold values, and simultaneously performs image recognition analysis on the video data to determine if any anomalies have occurred. In practical applications, the sensor modules collect various parameters from the industrial environment in real time and transmit the data to the data receiving unit of the data processing module. Simultaneously, video data captured by the camera is also transmitted to the data receiving unit of the data processing module. The data receiving unit stores the received data in the data storage unit. The data analysis unit compares and analyzes the parameter data collected by the sensor modules according to preset threshold values. For example, if the temperature collected by the temperature sensor exceeds the preset maximum temperature threshold, the data analysis unit determines that a temperature anomaly has occurred. Simultaneously, the data analysis unit performs image recognition analysis on the video data; if it detects unauthorized operation of the equipment by personnel, it also determines this as an anomaly.

[0029] The early warning module is electrically connected to the data processing module. The early warning module can employ an audible and visual alarm; when it receives an abnormal signal from the data processing module, the alarm sounds and flashes to alert on-site personnel. The communication module is also electrically connected to the data processing module and transmits the processed data and early warning information to the remote monitoring terminal. The communication module uses wireless communication methods, including but not limited to Wi-Fi, Bluetooth, and 4G / 5G technologies, to facilitate timely information transmission to remote management personnel, enabling them to monitor the industrial site anytime, anywhere. In practical applications, when the data analysis unit determines an abnormal situation, the data processing module sends a signal to the early warning module, which then activates the audible and visual alarm to alert on-site personnel. Simultaneously, the data processing module transmits the abnormal data and early warning information to the remote monitoring terminal via the communication module. Remote management personnel can receive the information via mobile phones, computers, or other devices, promptly understand the abnormal situation at the industrial site, and take appropriate measures.

[0030] Multiple sensor modules and video monitoring modules are mounted on an adjustable bracket, allowing the monitoring angle to be adjusted according to actual monitoring needs, thereby achieving accurate monitoring of different areas and targets. Adjusting the monitoring angle of the sensor modules and video monitoring modules can be done by adjusting the adjustable bracket.

[0031] In addition, the device also includes a power module to provide power to multiple sensor modules, video surveillance modules, data processing modules, early warning modules and communication modules to ensure the normal operation of the device.

[0032] The above embodiments are only used to illustrate the technical solutions of the embodiments of this application, and are not intended to limit them. Although the embodiments of this application have been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features, without departing from the spirit and scope defined by the claims of this application.

Claims

1. An industrial video monitoring multi-sensor linkage early warning device, characterized in that, include: Multiple sensor modules, including but not limited to temperature sensors, smoke sensors, vibration sensors, and gas concentration sensors, are used to collect various parameters in the industrial environment in real time. The video surveillance module includes at least one camera for video surveillance of industrial scenes; The data processing module is electrically connected to the plurality of sensor modules and the video monitoring module, and is used to receive and process the parameter data collected by the plurality of sensor modules and the video data transmitted by the video monitoring module, and to determine whether any abnormal situation has occurred. The early warning module is electrically connected to the data processing module. When the data processing module determines that an abnormality has occurred, it controls the early warning module to issue an early warning signal. The communication module is electrically connected to the data processing module and is used to transmit the data processed by the data processing module and the early warning information to the remote monitoring terminal.

2. The industrial video monitoring multi-sensor linkage early warning device according to claim 1, characterized in that, The data processing module includes: The data receiving unit is used to receive parameter data collected by the multiple sensor modules and video data transmitted by the video monitoring module; Data storage unit, used to store received data and preset parameter thresholds; The data analysis unit compares and analyzes the parameter data collected by the multiple sensor modules with preset thresholds, and performs image recognition analysis on the video data to determine whether any abnormalities have occurred.

3. The industrial video monitoring multi-sensor linkage early warning device according to claim 1, characterized in that, The early warning module includes an audible and visual alarm. When it receives an abnormal signal from the data processing module, the audible and visual alarm will sound an alarm.

4. The industrial video monitoring multi-sensor linkage early warning device according to claim 1, characterized in that, The communication module uses wireless communication methods, including but not limited to Wi-Fi, Bluetooth, and 4G / 5G communication technologies.

5. The industrial video monitoring multi-sensor linkage early warning device according to claim 1, characterized in that, All of the multiple sensor modules and the video monitoring module are mounted on an adjustable bracket, which allows the monitoring angle to be adjusted according to actual monitoring needs.

6. The industrial video monitoring multi-sensor linkage early warning device according to claim 1, characterized in that, It also includes a power module for providing power to the plurality of sensor modules, video surveillance module, data processing module, early warning module and communication module.

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