Full-automatic hot drill layout machine

Abstract

The utility model discloses a full -automatic scalds the diamond arrangement machine, it includes base (1), is provided with conveying device on base (1), is provided with a plurality of arrangement seat (2) on conveying device, every arrangement seat (2) all is provided with the arrangement drill template (3), is provided with gantry (4) on the moving path of conveying device, is provided with elevating gear on gantry (4), is provided with the storage frame (5) on elevating gear, is equipped with through slot (6) on the inner bottom surface of storage frame (5), is provided with reciprocating device on storage frame (5), is provided with two material scraping board (7) on reciprocating device, one side of gantry (4) is provided with scalds paper loading roller (8), scalds paper conveying roller (9) and press roller (10). The utility model not only can improve work efficiency, still have convenient to use, work stability is high, use flexibility is high, the advantage that maintenance is convenient, long service life and use precision is high.

Description

Technical Field

[0001] This utility model relates to a pattern-setting machine for hot-fix rhinestone production, and more particularly to a fully automatic hot-fix rhinestone pattern-setting machine. Background Technology

[0002] Hot-fix rhinestones are widely used on clothing and fabrics to create three-dimensional, colorful shapes, enhancing the overall aesthetics. Because of their small size, hot-fix rhinestones require a layout process before being attached to the fabric. Currently, most manufacturers still rely on manual layout, where rhinestones are manually placed onto layout tools, tidied, and excess rhinestones are scraped off. The finished rhinestones are then transferred to a transfer device onto heat transfer paper for later attachment. This process is time-consuming and labor-intensive, resulting in low overall efficiency. Therefore, existing hot-fix rhinestone layout devices suffer from low efficiency. Utility Model Content

[0003] The purpose of this invention is to provide a fully automatic hot-fix rhinestone pattern making machine. This invention has the advantage of high work efficiency.

[0004] The technical solution of this utility model is as follows: A fully automatic hot-fix rhinestone layout machine includes a base, on which a transmission device is installed; the transmission device has multiple evenly distributed arrangement seats, each of which has a rhinestone template; a gantry frame is installed along the moving path of the transmission device, and a lifting device is installed on the gantry frame; a storage frame for storing hot-fix rhinestones is installed on the lifting device, and a through groove for the rhinestone template to pass through is provided on the inner bottom surface of the storage frame; a reciprocating device is installed on the storage frame, and two scraper blades for scraping the hot-fix rhinestones are installed on the reciprocating device; a hot-fix paper feeding roller is installed on one side of the gantry frame, and a hot-fix paper conveying roller is installed on one side of the hot-fix paper feeding roller; a pressure roller for transferring hot-fix rhinestones onto hot-fix paper is installed between the hot-fix paper conveying roller and the hot-fix paper feeding roller; the lifting device drives the storage frame to move up and down, thereby facilitating the movement of the rhinestone template and making it convenient to use; at the same time, by installing a reciprocating device on the storage frame, and the reciprocating device having two scraper blades for scraping the hot-fix rhinestones, automatic material discharge is achieved, further facilitating use.

[0005] In the aforementioned fully automatic hot-drilling pattern making machine, the reciprocating device includes a first ball screw and a second ball screw arranged in parallel on the top surface of the storage frame, and a servo motor is connected to both the first ball screw and the second ball screw; two first reciprocating seats are slidably mounted on the first ball screw; two second reciprocating seats are slidably mounted on the second ball screw; and the scraper is disposed between the first reciprocating seats and the second reciprocating seats.

[0006] In the aforementioned fully automatic hot-fix rhinestone layout machine, a rotary motor is provided on the first reciprocating seat, and a rotating shaft is provided on the rotary motor; two symmetrically distributed connecting parts are installed on the rotating shaft, and the bottom surface of the connecting parts is fixedly connected to the top surface of the scraper; a positioning seat is provided on the second reciprocating seat, and a positioning channel is provided on the positioning seat for the rotating shaft to pass through; by setting the rotating shaft and the rotary motor to connect the scraper, the angle between the scraper material and the storage frame can be adjusted, so that when one scraper scrapes the internal hot-fix rhinestone movement, the other scraper will not cause obstruction, thus ensuring the stability of the operation.

[0007] In the aforementioned fully automatic hot-drilling pattern making machine, limit plates are provided at both ends of the first ball screw and the second ball screw, and a first piezoelectric sensor is provided on the side of each limit plate near the other limit plate; the servo motor and the rotary motor are both electrically connected to the first piezoelectric sensor; by setting the limit plates and the first piezoelectric sensor, the movement of the first reciprocating seat and the second reciprocating seat can be limited, ensuring the stability of the operation.

[0008] In the aforementioned fully automatic hot-rhine diamond layout machine, the transmission device includes a drive shaft and a driven shaft arranged symmetrically, with a transmission motor connected to the end of the drive shaft; two symmetrically distributed transmission chains are arranged between the drive shaft and the driven shaft, and a transmission sprocket is provided on the drive shaft and the driven shaft at the position corresponding to the connection with each transmission chain.

[0009] In the aforementioned fully automatic hot-drilling pattern making machine, a first mounting groove is provided on the base at the position corresponding to the transmission device. Multiple evenly distributed support sprockets are provided on both inner sidewalls of the first mounting groove, and each support sprocket is meshed with the transmission chain. All support sprockets and transmission sprockets are set on the same horizontal plane. By setting support sprockets, the transmission chain can be supported at multiple points between the drive shaft and the driven shaft, thereby avoiding the phenomenon of the transmission chain collapsing in the middle and ensuring the stability of the operation.

[0010] In the aforementioned fully automatic hot-drilling pattern making machine, the lifting device includes two symmetrically arranged lifting cylinders, and a lifting sleeve is provided between the ends of the two lifting cylinders; the middle of the lifting sleeve is provided with a through groove for fixing the storage frame, and a plurality of first magnets are provided on the inner side wall of the through groove; each side of the storage frame is provided with a second magnet that cooperates with the first magnet.

[0011] In the aforementioned fully automatic hot-drilling pattern making machine, a second mounting groove is provided on the top surface of the arrangement base at the position corresponding to the position of the drilling template. Multiple suction cups for adsorbing the drilling template are provided on the inner bottom surface of the second mounting groove. Each side of the drilling template is provided with a handle at its top end, and a sensor block is installed on the side of each handle. A second piezoelectric sensor that cooperates with the sensor block is provided on the bottom surface of the storage box. A controller provided on the side of the base is electrically connected to the second piezoelectric sensor. The lifting device, the transmission device, and the reciprocating device are all electrically connected to the controller.

[0012] Compared with existing technologies, this utility model improves upon existing hot-fix rhinestone production layout machines. By incorporating a transmission device with multiple evenly distributed rhinestone templates, and sequentially arranging a storage frame, a hot-fix paper feeding roller, a pressure roller, and a hot-fix paper conveying roller along the transmission device's movement path, the transmission device automatically drives the rhinestone templates through the storage frame to load the rhinestones, arranging them on the templates. Then, the transmission device moves the rhinestone-loaded templates under the pressure roller, which presses the hot-fix paper onto the templates, transferring the rhinestones to the paper. The entire process is automated, requiring virtually no manual operation and improving efficiency. Furthermore, a lifting device for moving the storage frame up and down facilitates the movement of the rhinestone templates, enhancing usability. Additionally, a reciprocating device with two scraper blades for scraping the rhinestones on the storage frame enables automatic material discharge, further simplifying operation.

[0013] Furthermore, this invention ensures the accuracy of the scraper's movement and simplifies the overall structure by configuring the reciprocating device as a ball screw and servo motor. Connecting the scraper with a rotating shaft and a rotating motor allows adjustment of the angle between the scraper material and the storage frame, ensuring that one scraper does not obstruct the movement of the internal hot-drill while the other does, thus guaranteeing operational stability. The positioning seat supports the end of the rotating shaft, further ensuring structural stability. The limit plate and first piezoelectric sensor limit the movement of the first and second reciprocating seats, preventing over-movement and further ensuring operational stability. The support sprocket provides multi-point support for the transmission chain between the drive and driven shafts, preventing chain collapse and ensuring smooth operation. The invention improves operational stability by providing a first magnet on the lifting sleeve, which, in conjunction with a second magnet on the storage frame, ensures the storage frame is stably mounted on the lifting sleeve. Multiple suction cups on the arranging seat secure the drilling template, and a handle on the template allows for easy removal of the template when changing the pattern of the hot-fix rhinestones, enhancing flexibility and facilitating maintenance. A sensor block on the handle, working in conjunction with a second piezoelectric sensor, enables mechanical contact between the storage frame and the drilling template. This prevents the lifting device from over-moving the storage frame, which could damage the drilling template or even the transmission device, extending its lifespan. Furthermore, mechanical contact sensing effectively avoids the sensing errors that occur with non-contact sensing methods after prolonged use, ensuring accuracy. Therefore, this invention not only improves work efficiency but also offers advantages such as ease of use, high operational stability, high flexibility, convenient maintenance, long service life, and high accuracy. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a top view of the present invention;

[0016] Figure 3 This is a top view of the storage box;

[0017] Figure 4 yes Figure 1 A magnified view of a section at point A in the middle;

[0018] Figure 5 yes Figure 1 A magnified view of a section at point B in the middle.

[0019] The labels in the attached diagram are as follows: 1-Base, 2-Arrangement seat, 3-Drilling template, 4-Gantry frame, 5-Storage frame, 6-Through groove, 7-Scraper, 8-Hot paper feeding roller, 9-Hot paper conveying roller, 10-Pressure roller, 11-First ball screw, 12-Second ball screw, 13-Servo motor, 14-First reciprocating seat, 15-Second reciprocating seat, 16-Rotating motor, 17-Rotating shaft, 18-Positioning seat, 19-Limiting plate, 20-First piezoelectric sensor, 21-Drive shaft, 22-Driven shaft, 23-Transmission motor, 24-Transmission chain, 25-Transmission sprocket, 26-Support sprocket, 28-Lifting cylinder, 29-Lifting sleeve, 30-First magnet, 31-Second magnet, 32-Suction cup, 33-Handle, 34-Induction block, 35-Second piezoelectric sensor, 36-Controller. Detailed Implementation

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments, but this should not be construed as limiting the present invention.

[0021] Example. A fully automatic hot-rhine diamond pattern making machine, comprising as follows: Figures 1 to 5 As shown, the device includes a base 1, on which a transmission device is mounted; the transmission device has multiple evenly distributed arrangement seats 2, each arrangement seat 2 having a drill template 3; a gantry frame 4 is mounted on the movement path of the transmission device, and a lifting device is mounted on the gantry frame 4; a storage frame 5 for storing hot-fix rhinestones is mounted on the lifting device, and a through groove 6 for the drill template 3 to pass through is provided on the inner bottom surface of the storage frame 5; a reciprocating device is mounted on the storage frame 5, and two scraper plates 7 for scraping the hot-fix rhinestones are mounted on the reciprocating device; a hot-fix paper feeding roller 8 is mounted on one side of the gantry frame 4, and a hot-fix paper conveying roller 9 is mounted on one side of the hot-fix paper feeding roller 8; a pressure roller 10 for transferring the hot-fix rhinestones onto the hot-fix paper is mounted between the hot-fix paper conveying roller 9 and the hot-fix paper feeding roller 8.

[0022] The reciprocating device includes a first ball screw 11 and a second ball screw 12 arranged parallel to each other on the top surface of the storage frame 5. A servo motor 13 is connected to both the first ball screw 11 and the second ball screw 12. Two first reciprocating seats 14 are slidably mounted on the first ball screw 11. Two second reciprocating seats 15 are slidably mounted on the second ball screw 12. The scraper 7 is disposed between the first reciprocating seats 14 and the second reciprocating seats 15. A rotary motor 16 is disposed on the first reciprocating seat 14, and a rotating shaft 17 is disposed on the rotary motor 16. Two symmetrically distributed connecting parts are mounted on the rotating shaft 17, and the bottom surface of the connecting parts is fixedly connected to the top surface of the scraper 7. The second reciprocating seat 15 is provided with a positioning seat 18, which has a positioning channel for the rotation shaft 17 to pass through; both ends of the first ball screw 11 and the second ball screw 12 are provided with limit plates 19, and each limit plate 19 has a first piezoelectric sensor 20 on its side near the other limit plate 19; the servo motor 13 and the rotary motor 16 are both electrically connected to the first piezoelectric sensor 20; the transmission device includes a drive shaft 21 and a driven shaft 22 arranged symmetrically, and the end of the drive shaft 21 is connected to a transmission motor 23; two symmetrically distributed transmission chains 24 are arranged between the drive shaft 21 and the driven shaft 22. A transmission sprocket 25 is provided on the shaft 22 at a position corresponding to the connection of each transmission chain 24; a first mounting groove is provided on the base 1 at the position corresponding to the transmission device, and multiple evenly distributed support sprockets 26 are provided on the two inner side walls of the first mounting groove, each support sprocket 26 being engaged with the transmission chain 24; all support sprockets 26 and transmission sprockets 25 are arranged on the same horizontal plane; the lifting device includes two symmetrically arranged lifting cylinders 28, and a lifting sleeve 29 is provided between the ends of the two lifting cylinders 28; the middle of the lifting sleeve 29 is provided with a through groove for fixing the storage frame 5, and multiple first magnets 30 are provided on the inner side wall of the through groove; the storage frame Each side of the base 1 is provided with a second magnet 31 that cooperates with the first magnet 30; the top surface of the arrangement base 2 is provided with a second mounting groove corresponding to the position of the drilling template 3, and the inner bottom surface of the second mounting groove is provided with a plurality of suction cups 32 for adsorbing the drilling template 3; the top of both sides of the drilling template 2 is provided with a handle 33, and a sensing block 34 is installed on the side of each handle 33; the bottom surface of the storage frame 5 is provided with a second piezoelectric sensor 35 that cooperates with the sensing block 34, and the second piezoelectric sensor 35 is electrically connected to a controller 36 provided on the side of the base 1; the lifting device, the transmission device and the reciprocating device are all electrically connected to the controller 36.

[0023] Working principle: In actual operation, firstly, connect the entire device to an external safe mains power supply, so that the first piezoelectric sensor 20, controller 36 and second piezoelectric sensor 35 are powered on and started; then, pour the hot-drills to be patterned into the space between the two scraper plates 7 of the storage frame 5, place the patterning template 3 in the second mounting slot on the discharge seat 2, and use the suction cup 32 to stably adhere the patterning template 3 to the discharge seat 2; then control the transmission motor 23 to start for a certain period of time. After the transmission motor 23 starts, it will drive the drive shaft 21 to rotate, and the rotation of the drive shaft 21 will drive... The transmission sprocket 25 rotates synchronously. After the transmission sprocket 25 rotates, it will mesh with the transmission chain 24, thereby causing the transmission chain 24 to move. During the movement of the transmission chain 24, it will mesh with the transmission sprocket 25 on the driven shaft 22, thereby causing the transmission sprocket 25 on the driven shaft 22 to rotate, which in turn drives the driven shaft 22 to rotate. After both the driving shaft 21 and the driven shaft 22 rotate, the transmission chain 24 will move in a cycle, thereby enabling the transmission chain 24 to drive the arrangement seat 2 and the drilling template 3 to move towards the storage frame 5.

[0024] When the drilling template 3 moves directly below the storage box 5, the start time of the transmission motor 23 is just right. The controller 36 will first stop the transmission motor 23, so that the drilling template 3 stops directly below the storage box 5. Then, the controller 36 controls the lifting cylinder 28 to start. After the lifting cylinder 28 starts, it will drive the lifting sleeve 29 to move towards the drilling template 3. During the movement of the lifting sleeve 29, it will also drive the storage box 5 to move together. When the bottom surface of the storage box 5 contacts the drilling template 3, the second piezoelectric sensor 35 will contact the sensing block 34, so that the second piezoelectric sensor 35 will generate an electrical signal and send it to the controller 36. After receiving the electrical signal sent by the second piezoelectric sensor 35, the controller 36 will first control the lifting cylinder 28 to stop, so that the storage box 5 stops moving (at this time, the drilling template 3 just passes through the through groove 6 on the bottom surface of the storage box 5 and the top surface of the drilling template 3 is in contact with the storage box 5). (The inner bottom surface is flush); then the controller 36 controls the two servo motors 13 to start synchronously. After the servo motors 13 start, they will drive the corresponding first ball screw 11 and second ball screw 12 to rotate respectively. After the first ball screw 11 rotates, it will drive the first reciprocating seat 14 to move to one side; after the second ball screw 12 rotates, it will drive the second reciprocating seat 15 to move to one side (the moving direction and moving distance of the first reciprocating seat 14 and the second reciprocating seat 15 are the same). When the first reciprocating seat 14 and the second reciprocating seat 15 move, they will drive the scraper 7 to move together, so that the scraper 7 can push the hot-hot drill towards the drilling template 3, and finally let the hot-hot drill enter the drilling template 3. The excess hot-hot drill will move to one side and separate from the drilling template 3 under the action of the scraper 7. With the adjustment action of the scraper 7, the hot-hot drills that have entered the drilling template 3 can be neatly arranged on the drilling template 3 to complete the drilling work.

[0025] When the scraper 7 moves to the end, the first reciprocating seat 14 and the second reciprocating seat 15 will contact the first piezoelectric sensor 20 on the limit plate 19. At this time, the first piezoelectric sensor 20 will send an electrical signal to the controller 36. The controller 36 will determine that the drilling operation is complete and control the servo motor 13 to stop, thereby stopping the scraper 7 from moving. Then, the controller 36 controls the lifting cylinder 28 to stop, causing the lifting cylinder 28 to drive the storage frame 5 upward and separate it from the drilling template 3. Finally, the controller 36 controls the lifting cylinder 28 to stop again. The transmission motor 23 starts moving for a certain period of time, so that the transmission chain 24 can drive the drill template 3, which has completed the drilling work, to move towards the pressure roller 10, and drive the empty drill template 3 to move towards the storage box 5. At the same time, the hot stamping paper is moved between the pressure roller 10 and the drill template 3 by the hot stamping paper feeding roller 8. When the drill template 3 contacts the pressure roller 10, the pressure roller 10 will press the hot stamping paper to contact the drill template 3, so that the hot stamping rhinestones on the drill template 3 are transferred to the hot stamping paper. Finally, the hot stamping paper with hot stamping rhinestones is sent out by the hot stamping paper conveying roller 9.

[0026] The controller 36 used in this invention can be a programmable controller of model FX2C-20MRD, Cortex-R8, or Cortex-M7; the first piezoelectric sensor 20 and the second piezoelectric sensor 35 can be of model Y-YD-7051, CYB15, or CYZ102.

Claims

1. A fully automatic hot-rhine diamond pattern making machine, characterized in that: The system includes a base (1), on which a transmission device is provided; the transmission device is provided with multiple evenly distributed arrangement seats (2), each arrangement seat (2) is provided with a drilling template (3); a gantry frame (4) is provided on the moving path of the transmission device, and a lifting device is provided on the gantry frame (4); a storage frame (5) for storing hot-drills is provided on the lifting device, and a through groove (6) for the drilling template (3) to pass through is provided on the inner bottom surface of the storage frame (5); a reciprocating device is provided on the storage frame (5), and two scraper plates (7) for scraping the hot-drills are provided on the reciprocating device; a hot-drill paper feeding roller (8) is provided on one side of the gantry frame (4), and a hot-drill paper conveying roller (9) is provided on one side of the hot-drill paper feeding roller (8); the hot-drill paper conveying roller (9) and the hot-drill paper feeding roller (8) are connected to the hot-drill paper feeding roller (8). A pressure roller (10) for transferring hot rhinestones onto hot paper is provided between the rollers (8); a second mounting groove is provided on the top surface of the arrangement seat (2) at the position corresponding to the position of the hot rhinestone template (3), and a plurality of suction cups (32) for adsorbing the hot rhinestone template (3) are provided on the inner bottom surface of the second mounting groove; a handle (33) is provided at the top of both sides of the hot rhinestone template (3), and a sensor block (34) is installed on the side of each handle (33); a second piezoelectric sensor (35) that cooperates with the sensor block (34) is provided on the bottom surface of the storage frame (5), and a controller (36) provided on the side of the base (1) is electrically connected to the second piezoelectric sensor (35); the lifting device, the transmission device and the reciprocating device are all electrically connected to the controller (36).

2. The fully automatic hot-fix rhinestone pattern making machine according to claim 1, characterized in that: The reciprocating device includes a first ball screw (11) and a second ball screw (12) arranged in parallel on the top surface of the storage frame (5). A servo motor (13) is connected to both the first ball screw (11) and the second ball screw (12). Two first reciprocating seats (14) are slidably installed on the first ball screw (11). Two second reciprocating seats (15) are slidably installed on the second ball screw (12). The scraper (7) is arranged between the first reciprocating seats (14) and the second reciprocating seats (15).

3. The fully automatic hot-fix rhinestone pattern making machine according to claim 2, characterized in that: The first reciprocating seat (14) is provided with a rotating motor (16), and the rotating motor (16) is provided with a rotating shaft (17); two symmetrically distributed connecting parts are installed on the rotating shaft (17), and the bottom surface of the connecting parts is fixedly connected to the top surface of the scraper (7); the second reciprocating seat (15) is provided with a positioning seat (18), and the positioning seat (18) is provided with a positioning channel for the rotating shaft (17) to pass through.

4. The fully automatic hot-fix rhinestone pattern making machine according to claim 3, characterized in that: Both ends of the first ball screw (11) and the second ball screw (12) are provided with limit plates (19), and each limit plate (19) is provided with a first piezoelectric sensor (20) on the side near the other limit plate (19); the servo motor (13) and the rotary motor (16) are both electrically connected to the first piezoelectric sensor (20).

5. The fully automatic hot-rhine diamond pattern making machine according to claim 1, characterized in that: The transmission device includes a drive shaft (21) and a driven shaft (22) arranged symmetrically. A transmission motor (23) is connected to the end of the drive shaft (21). Two symmetrically distributed transmission chains (24) are arranged between the drive shaft (21) and the driven shaft (22). A transmission sprocket (25) is provided on the drive shaft (21) and the driven shaft (22) at the position corresponding to the connection with each transmission chain (24).

6. The fully automatic hot-fix rhinestone pattern making machine according to claim 5, characterized in that: The base (1) is provided with a first mounting groove at the position corresponding to the transmission device. Multiple evenly distributed support sprockets (26) are provided on the two inner side walls of the first mounting groove. Each support sprocket (26) is meshed with the transmission chain (24). All support sprockets (26) and transmission sprockets (25) are set on the same horizontal plane.

7. The fully automatic hot-rhine diamond pattern making machine according to claim 1, characterized in that: The lifting device includes two symmetrically arranged lifting cylinders (28), and a lifting sleeve (29) is provided between the ends of the two lifting cylinders (28); the middle part of the lifting sleeve (29) is provided with a through groove for fixing the storage frame (5), and a plurality of first magnets (30) are provided on the inner side wall of the through groove; each side of the storage frame (5) is provided with a second magnet (31) that cooperates with the first magnet (30).

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