A reaction kettle with a multi-channel feeding structure
By designing a reactor with a multi-channel feeding structure, the inconvenience of adding multiple materials in traditional reactors has been solved, and the material ratio control and mixing efficiency have been improved, thereby increasing production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- WUXI KEMIKE EQUIP TECH CO LTD
- Filing Date
- 2025-09-02
- Publication Date
- 2026-07-24
AI Technical Summary
Traditional reactors only have one or two feed inlets, making it difficult to achieve precise proportion control of multiple materials, which affects the reaction effect and prolongs the reaction time.
Design a reactor with a multi-channel feeding structure, including multiple liquid inlet pipes, mixing components and stirring system. The material ratio and mixing are controlled by a motor-driven rotating shaft and metering valve, and the mixing efficiency is improved by using stirring blades and stirring rods.
This technology enables the simultaneous addition of multiple materials into the reactor in proportion, improving mixing and production efficiency and solving the inconvenience of adding multiple materials in traditional reactors.
Smart Images
Figure CN224541679U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reactor equipment technology, and in particular to a reactor with a multi-channel feeding structure. Background Technology
[0002] Reactors are commonly used reaction equipment in industries such as chemical, pharmaceutical, and food processing. They are mainly used to realize chemical reactions, mixing, dissolution, and other processes of materials.
[0003] Traditional reactors typically have only one or two feed inlets, which presents numerous inconveniences in processes requiring the simultaneous feeding of multiple materials. For example, when multiple materials need to be added to the reactor in a specific ratio, a single feed inlet makes precise control difficult, easily leading to an imbalance in the material mixing ratio and affecting the reaction effect. On the other hand, using a time-sharing feeding method would prolong the reaction time and reduce production efficiency.
[0004] Therefore, in view of the above situation, there is an urgent need to develop a reactor with a multi-channel feeding structure to overcome the shortcomings in current practical applications. Utility Model Content
[0005] The purpose of this utility model embodiment is to provide a reactor with a multi-channel feeding structure, which aims to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A reactor with a multi-channel feeding structure includes a reactor body, a lid, legs, and a discharge pipe. Multiple evenly distributed legs are fixedly connected to the bottom of the reactor body, and a discharge pipe is also provided at the bottom of the reactor body. A lid is fitted onto the upper end of the reactor body, and a motor is fixedly connected to the lid. A rotating shaft is fixedly connected to the drive end of the motor, and multiple evenly distributed stirring rods are fixedly connected to the outer wall of the rotating shaft. Multiple evenly distributed liquid inlet pipes are also provided on the lid, and a storage bottle is fixedly connected to the upper end of each liquid inlet pipe. A metering valve is fixedly installed on each liquid inlet pipe, and a mixing assembly is also provided between the multiple liquid inlet pipes.
[0008] A further technical solution includes a mixing assembly comprising a mixing cylinder, a sleeve, stirring blades, a bottom plate, and fixing rods; a sleeve is fixedly fitted onto the outer wall of the rotating shaft, and multiple evenly distributed stirring blades are fixedly connected to the outer wall of the sleeve; multiple fixing rods are fixedly connected to the bottom of the inner end of the tank cover, and a mixing cylinder is fixedly connected between the multiple fixing rods; a bottom plate is fixedly connected to the lower end of the mixing cylinder, and multiple evenly distributed holes are opened on the bottom plate; and the inner walls of the mixing cylinder and the bottom plate are rotatably connected to the outer wall of the sleeve.
[0009] In a further technical solution, the stirring blades are inclined.
[0010] A further technical solution involves providing observation windows on all storage bottles.
[0011] A further technical solution is to provide scale lines on the observation window.
[0012] A further technical solution also includes a controller, which is electrically connected to both the rotating shaft and the metering valve.
[0013] In summary, the embodiments of this utility model have the following beneficial effects compared with the prior art:
[0014] 1. The motor drives the rotating shaft to rotate, and the rotating shaft drives the stirring rod to stir the mixture. The controller controls the opening of the metering valve corresponding to different materials. After the metering valve releases a certain amount of material, it closes. The material enters the mixing drum through the liquid inlet pipe, and then is pre-mixed by stirring in the mixing drum. After entering the kettle body, it is then stirred and mixed by the stirring rod, so that multiple materials can be added into the kettle body at the same time according to the proportion. The material is discharged by opening the solenoid valve.
[0015] 2. The motor drives the rotating shaft to rotate, which in turn drives the sleeve to rotate. The sleeve then drives the stirring blades to stir the material, thereby premixing the material. The material flows into the kettle through the holes on the bottom plate, thus improving the mixing efficiency and production efficiency.
[0016] To more clearly illustrate the structural features and effects of this utility model, the following detailed description of this utility model is provided in conjunction with the accompanying drawings and specific embodiments. Attached Figure Description
[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0018] Figure 2 This utility model Figure 1 A schematic diagram of the three-dimensional structure viewed from below;
[0019] Figure 3 This is a cross-sectional three-dimensional structural diagram of the present invention;
[0020] Figure 4 This is a three-dimensional structural diagram of the inside of the vessel body of this utility model.
[0021] In the diagram: 1. Kettle body; 2. Can lid; 3. Support leg; 4. Discharge pipe; 5. Motor; 6. Shaft; 7. Stirring rod; 8. Storage bottle; 9. Inlet pipe; 10. Metering valve; 11. Mixing assembly; 111. Mixing cylinder; 112. Sleeve; 113. Stirring blade; 114. Base plate; 115. Fixing rod; 12. Observation window. Detailed Implementation
[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model.
[0023] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0024] like Figures 1-4 As shown, this utility model embodiment provides a reaction vessel with a multi-channel feeding structure, including a vessel body 1, a lid 2, support legs 3, and a discharge pipe 4. Multiple evenly distributed support legs 3 are fixedly connected to the bottom of the vessel body 1. A discharge pipe 4 is also provided at the bottom of the vessel body 1. A lid 2 is fitted onto the upper end of the vessel body 1. A motor 5 is fixedly connected to the lid 2. A rotating shaft 6 is fixedly connected to the drive end of the motor 5. Multiple evenly distributed stirring rods 7 are fixedly connected to the outer wall of the rotating shaft 6. Multiple evenly distributed liquid inlet pipes 9 are also provided on the lid 2. A storage bottle 8 is fixedly connected to the upper end of each liquid inlet pipe 9, and a metering valve 10 is fixedly installed on each liquid inlet pipe 9. A mixing assembly 11 is also provided between the multiple liquid inlet pipes 9 to premix various materials.
[0025] like Figure 3 and Figure 4 As shown, the mixing assembly 11 includes a mixing cylinder 111, a sleeve 112, stirring blades 113, a bottom plate 114, and fixing rods 115; the sleeve 112 is fixedly sleeved on the outer wall of the rotating shaft 6, and multiple evenly distributed stirring blades 113 are fixedly connected to the outer wall of the sleeve 112; multiple fixing rods 115 are fixedly connected to the bottom end of the inner part of the tank cover 2, and the mixing cylinder 111 is fixedly connected between the multiple fixing rods 115; the bottom plate 114 is fixedly connected to the lower end of the mixing cylinder 111, and multiple evenly distributed holes are opened on the bottom plate 114; and the inner walls of the mixing cylinder 111 and the bottom plate 114 are rotatably connected to the outer wall of the sleeve 112.
[0026] Furthermore, the stirring blade 113 is inclined, thereby providing a downward axial force to the material in the mixing cylinder 111, which helps the material enter the vessel body 1 through the hole on the bottom plate 114.
[0027] In a specific application, the drive end of the motor 5 drives the rotating shaft 6 to rotate, the rotating shaft 6 drives the sleeve 112 to rotate, and then the sleeve 112 drives the stirring blade 113 to stir the material, thereby mixing the material. The material flows into the kettle body 1 through the hole on the bottom plate 114.
[0028] like Figure 2 and Figure 3 As shown, each of the liquid storage bottles 8 is provided with an observation window 12, which allows for easy observation of the amount of material inside the liquid storage bottle 8.
[0029] Furthermore, the observation window 12 is provided with scale lines (not shown in the figure) to facilitate accurate observation of the amount of material in the storage bottle 8.
[0030] Furthermore, it also includes a controller, which is electrically connected to the rotating shaft 6 and the metering valve 10 respectively.
[0031] In this embodiment of the invention, the drive end of the motor 5 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the stirring rod 7 to stir the mixture. The controller controls the opening of the metering valve 10 corresponding to different materials. After the metering valve 10 releases a certain amount of material, it closes. The material enters the mixing cylinder 111 through the liquid inlet pipe 9, and is then pre-mixed by stirring in the mixing cylinder 111. After that, it enters the kettle body 1 and is then mixed by stirring rod 7. This allows multiple materials to be added to the kettle body 1 in proportion at the same time. The material is discharged by opening the solenoid valve on the motor 4. The drive end of the motor 5 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the sleeve 112 to rotate. Then, the sleeve 112 drives the stirring blade 113 to stir the material, thereby pre-mixing the material. The material flows into the kettle body 1 through the hole on the bottom plate 114, thereby improving the mixing efficiency and thus improving the production efficiency.
[0032] The circuits, electronic components, and modules involved are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated upon. The content protected by this utility model does not involve any improvement to the software and methods.
[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A reactor with a multi-channel feeding structure, comprising a reactor body (1), a lid (2), support legs (3), and a discharge pipe (4), wherein a plurality of evenly distributed support legs (3) are fixedly connected to the bottom end of the reactor body (1), a discharge pipe (4) is also provided at the bottom end of the reactor body (1), and a lid (2) is provided at the upper end of the reactor body (1), characterized in that, A motor (5) is fixedly connected to the lid (2), and a rotating shaft (6) is fixedly connected to the drive end of the motor (5). Multiple evenly distributed stirring rods (7) are fixedly connected to the outer wall of the rotating shaft (6). Multiple evenly distributed liquid inlet pipes (9) are also provided on the lid (2). A liquid storage bottle (8) is fixedly connected to the upper end of the liquid inlet pipe (9), and a metering valve (10) is fixedly provided on each of the liquid inlet pipes (9). A mixing component (11) is also provided between the multiple liquid inlet pipes (9).
2. The reactor with a multi-channel feeding structure according to claim 1, characterized in that, The mixing assembly (11) includes a mixing cylinder (111), a sleeve (112), a stirring blade (113), a bottom plate (114), and a fixing rod (115). A sleeve (112) is fixedly sleeved on the outer wall of the rotating shaft (6), and a plurality of evenly distributed stirring blades (113) are fixedly connected to the outer wall of the sleeve (112); a plurality of fixing rods (115) are fixedly connected to the bottom of the inner end of the tank cover (2), and a mixing cylinder (111) is fixedly connected between the plurality of fixing rods (115). A bottom plate (114) is fixedly connected to the lower end of the mixing cylinder (111), and a plurality of evenly distributed holes are opened on the bottom plate (114). The inner walls of the mixing cylinder (111) and the bottom plate (114) are rotatably connected to the outer wall of the sleeve (112).
3. The reactor with a multi-channel feeding structure according to claim 2, characterized in that, The stirring blade (113) is set at an angle.
4. The reactor with a multi-channel feeding structure according to claim 1, characterized in that, Each of the liquid storage bottles (8) is provided with an observation window (12).
5. The reactor with a multi-channel feeding structure according to claim 4, characterized in that, The observation window (12) is provided with scale lines.
6. The reactor with a multi-channel feeding structure according to claim 1, characterized in that, It also includes a controller, which is electrically connected to the rotating shaft (6) and the metering valve (10) respectively.