A cleaning device for bearing production
By designing a cleaning device for bearing production, and using a combination of drive structure and limit group, and utilizing multiple cleaning rollers and spray, the problem of incomplete cleaning of the inner and outer rings and surfaces of bearings was solved, achieving a highly efficient cleaning effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- LUOYANG SHENJIE EXTRA LARGE BEARING CO LTD
- Filing Date
- 2025-08-21
- Publication Date
- 2026-07-24
AI Technical Summary
Existing bearing cleaning devices suffer from incomplete cleaning, particularly the difficulty in cleaning the gap between the inner and outer rings of the bearing, and their low cleaning efficiency cannot meet the needs of mass production.
A bearing production cleaning device was designed, comprising a feeding tray, a discharging tray, a support plate, a drive structure, a limiting group, a cleaning structure, and a spraying group. Through the cooperation of the drive structure and the limiting group, the bearing can be cleaned in all directions. The combination of multiple cleaning rollers and the spraying group ensures thorough cleaning of the inner and outer rings and the upper and lower surfaces of the bearing.
It improves the cleaning efficiency and quality of bearings, effectively removing oil and iron filings from the inner and outer rings and surfaces of bearings, meeting the needs of mass production.
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Figure CN224542444U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of bearing manufacturing technology, specifically a cleaning device for bearing manufacturing. Background Technology
[0002] During the manufacturing process of bearings, a large amount of oil, iron filings, and other impurities remain on their surfaces and between the inner and outer rings. If these impurities are not cleaned in time, they will affect the assembly accuracy and performance of the bearings. Existing bearing cleaning devices mostly use immersion or spray cleaning, which have the problems of incomplete cleaning, especially in cleaning the gaps between the inner and outer rings of the bearing, and the cleaning efficiency is low, which cannot meet the needs of mass production. Therefore, this application proposes a cleaning device for bearing production to solve these problems. Summary of the Invention
[0003] The technical problem to be solved by this application is to overcome the existing defects and provide a cleaning device for bearing production that can effectively solve the problems in the background art.
[0004] To achieve the above objectives, this application provides the following technical solution: a cleaning device for bearing production, comprising a cleaning box, wherein a feeding tray and a discharging tray are provided on the front side of the cleaning box, the feeding tray is inclined upwards to facilitate feeding, and the discharging tray is inclined downwards to facilitate discharging, wherein the lower surface of the discharging tray is connected to the cleaning box through a return hopper, a material support plate is provided in the middle of the cleaning box, the material support plate has a mesh structure, and a discharging plate is inclinedly provided at the position of the material support plate corresponding to the discharging tray, a driving structure for driving bearing displacement is provided above the material support plate, a limiting group for positioning the bearing is provided on the outside of the driving structure, a cleaning structure for cleaning the inner and outer rings of the bearing is provided inside the cleaning box, a first cleaning roller brush for cleaning the upper and lower surfaces of the bearing is provided on one side of the cleaning structure, two first cleaning roller brushes are rotatably connected to the cleaning box through a shaft, and one end of the shaft is meshed with a first gear, one of the first gears is meshed with a driving gear on the outside, the driving gear is mounted on the power output shaft of a first cleaning motor, the first cleaning motor is fixed on the cleaning box, an avoidance groove is provided on the material support plate corresponding to the first cleaning roller brush, and two spray groups are provided on the upper surface of the cleaning box.
[0005] Furthermore, the cleaning structure includes a second cleaning roller brush, a second gear, a second cleaning motor, a mounting frame, and a lifting assembly. There are two second cleaning roller brushes, which are rotatably connected to the mounting frame via a shaft. The shaft extends into the mounting frame and is connected to the second gear. The two second gears mesh with each other, and one of the second gears is connected to the power output shaft of the second cleaning motor. The second cleaning motor is fixed on the mounting frame, and the mounting frame is connected to the cleaning box via the lifting assembly.
[0006] Furthermore, the lifting component is a cylinder, which is fixed to the upper surface of the cleaning tank, and the telescopic end of the cylinder extends into the cleaning tank and is connected to the mounting frame.
[0007] Furthermore, the drive structure includes a drive motor and a turntable, the drive motor is fixed on the cleaning tank, and the power output end of the drive motor is provided with a turntable.
[0008] Furthermore, the limiting group includes a support block and a roller. At least two support blocks are provided on the outside of the driving structure. A roller is provided at one end of each support block, and the two adjacent support blocks form a V-shaped structure.
[0009] Furthermore, the spray assembly includes a water supply pipe, a water distribution pipe, and a spray nozzle. The water distribution pipe is installed on the upper surface of the cleaning tank and extends into the cleaning tank through the spray nozzle. The upper surface of the water distribution pipe is provided with a water supply pipe.
[0010] Compared with the prior art, this application can clean the upper and lower end faces of the bearing by setting two first cleaning roller brushes, and the cleaning structure can clean the inner and outer rings of the bearing. With the setting of two spray groups, the bearing can be thoroughly cleaned. Furthermore, the setting of the drive structure and the limiting group can evenly move the bearing to the cleaning structure and the first cleaning roller brush for cleaning, thereby improving the cleaning efficiency and quality of the bearing. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this application; Figure 2 This is the front view of this application; Figure 3 for Figure 2 Sectional view of AA; Figure 4 for Figure 3 A cross-sectional view of BB.
[0012] In the diagram: 1. Cleaning box, 2. Feeding tray, 3. Material support plate, 4. Cleaning structure, 5. Second cleaning roller brush, 6. Second gear, 7. Second cleaning motor, 8. Cylinder, 9. First cleaning roller brush, 10. First gear, 11. Drive gear, 12. First cleaning motor, 13. Drive motor, 14. Turntable, 15. Support block, 16. Roller, 17. Water supply pipe, 18. Water distribution pipe, 19. Nozzle, 20. Discharge tray. Detailed Implementation
[0013] The technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of the embodiments. Based on the embodiments in this application (for ease of description and understanding, hereinafter referred to as...), Figure 2 (The above is described above). All other embodiments obtained by those skilled in the art without inventive effort are within the scope of protection of this application.
[0014] Please see Figure 1-4 This application provides a technical solution for a cleaning device for bearing production: a cleaning device for bearing production includes a cleaning tank 1. A loading tray 2 and a unloading tray 20 are provided on the front side of the cleaning tank 1. The loading tray 2 is inclined upward to facilitate loading, and the unloading tray 20 is inclined downward to facilitate unloading. The lower surface of the unloading tray 20 is connected to the cleaning tank 1 through a return hopper. A material support plate 3 is provided in the middle of the cleaning tank 1. The material support plate 3 has a mesh structure, and the material support plate 3 is inclined at the position corresponding to the unloading tray 20 to facilitate unloading.
[0015] Specifically, the mesh structure of the material support plate 3 facilitates water control of the bearing and directs excess water into the cleaning tank 1.
[0016] A drive structure for driving the displacement of the bearing is provided above the material support plate 3.
[0017] Furthermore, the drive structure includes a drive motor 13 and a turntable 14. The drive motor 13 is fixed on the cleaning tank 1, and the power output end of the drive motor 13 is provided with the turntable 14.
[0018] Specifically, the turntable 14 is positioned above the material support plate 3, and the outer side of the turntable 14 is connected to the support block 15 of the limit group. The drive motor 13 is an intermittent motor, which facilitates the cleaning structure 4 and the first cleaning roller brush 9 to thoroughly clean the bearing.
[0019] With this configuration, the drive motor 13 drives the turntable 14 to rotate, which in turn drives the support block 15 and the bearing to rotate, thus facilitating the cleaning structure 4 and the first cleaning roller brush 9 to thoroughly clean the bearing.
[0020] A limit group for positioning the bearing is provided on the outside of the drive structure.
[0021] Furthermore, the limiting group includes a support block 15 and a roller 16. At least two support blocks 15 are provided on the outside of the drive structure. A roller 16 is provided at one end of each support block 15. The two adjacent support blocks 15 form a V-shaped structure.
[0022] There are ten support blocks 15, and the support blocks 15 are evenly distributed on the turntable 14. Two connected support blocks 15 form a space to accommodate the bearing between them and the cleaning box 1, so that the turntable 14 can drive the support blocks 15 and the bearing to move in the cleaning box 1.
[0023] The cleaning chamber 1 is equipped with a cleaning structure 4 for cleaning the inner and outer rings of the bearing.
[0024] Furthermore, the cleaning structure 4 includes a second cleaning roller brush 5, a second gear 6, a second cleaning motor 7, a mounting frame, and a lifting assembly. There are two second cleaning roller brushes 5, which are rotatably connected to the mounting frame via a shaft. The shaft extends into the mounting frame and is connected to the second gear 6. The two second gears 6 mesh with each other. One of the second gears 6 is connected to the power output shaft of the second cleaning motor 7. The second cleaning motor 7 is fixed on the mounting frame, and the mounting frame is connected to the cleaning box 1 via the lifting assembly.
[0025] Specifically, the second cleaning motor 7 is fixed to the cleaning box 1 by bolts. One of the second cleaning roller brushes 5 extends into the inner ring of the bearing, and the other second cleaning roller brush 5 is located on the outer ring of the bearing. The inner and outer rings of the bearing are cleaned by the two second cleaning roller brushes 5, and the power is provided to the second cleaning roller brushes 5 by two meshing second gears 6.
[0026] With this configuration, the lifting assembly drives the two second cleaning roller brushes 5 to move downwards, thereby inserting one of the second cleaning roller brushes 5 into the inner ring of the bearing and placing the other second cleaning roller brush 5 in the outer ring of the bearing. The second cleaning motor 7 is started, and the two meshing second gears 6 drive the two second cleaning roller brushes 5 to rotate, thereby cleaning the bearing. After cleaning is completed, the lifting assembly drives the two second cleaning roller brushes 5 to move upwards and reset.
[0027] Furthermore, the lifting component is a cylinder 8, which is fixed on the upper surface of the cleaning tank 1. The telescopic end of the cylinder 8 extends into the cleaning tank 1 and is connected to the mounting frame. The extension and retraction of the cylinder 8 controls the downward and upward movement of the two second cleaning roller brushes 5.
[0028] The cleaning structure 4 is provided with two first cleaning roller brushes 9 on the upper and lower sides of the cleaning bearing. The two first cleaning roller brushes 9 are rotatably connected to the cleaning box 1 through a shaft, and one end of the shaft is meshed with a first gear 10. One of the first gears 10 is meshed with a drive gear 11 on its outer side. The drive gear 11 is mounted on the power output shaft of the first cleaning motor 12. The first cleaning motor 12 is fixed on the cleaning box 1. The material support plate 3 is provided with a clearance groove corresponding to the first cleaning roller brush 9.
[0029] Specifically, the second cleaning motor 12 is fixed to the cleaning box 1 by bolts, and the two first cleaning roller brushes 9 are set to clean the upper and lower surfaces of the bearing.
[0030] With this setup, when the first cleaning motor 12 is started, the drive gear 11 drives the first gear 10 to rotate, thereby the two first gears 10 drive the two first cleaning roller brushes 9 to rotate and clean the upper and lower surfaces of the bearing.
[0031] The upper surface of the cleaning tank 1 is equipped with two spray groups. One spray group is located between the loading tray 2 and the cleaning structure 4. This spray group is the cleaning spray group. The other spray group is located between the unloading tray and the first cleaning motor 12. This spray group is the rinsing spray group.
[0032] Furthermore, the spray assembly includes a water supply pipe 17, a water distribution pipe 18, and a nozzle 19. The water distribution pipe 18 is installed on the upper surface of the cleaning tank 1, and the water distribution pipe 18 extends into the cleaning tank 1 through the nozzle 19. The water supply pipe 17 is provided on the upper surface of the water distribution pipe 18.
[0033] Specifically, the water supply pipe 17 is connected to an external cleaning circulating water system. Water is fed into the water distribution pipe 18 through the water supply pipe 17 and sprayed out by the nozzle 19 to clean the bearing.
[0034] In use: When in use, place the bearings to be cleaned on the loading tray 2 in sequence, and let them slide into the cleaning box 1 under their own weight and fall between the two support blocks 15. The drive motor 13 drives the turntable 14 to rotate, and the turntable 14 drives the support blocks 15 and the bearings to rotate on the material support plate 3. At the same time, the support blocks 15 and the cleaning box 1 cooperate to position the bearings and prevent the bearings from shifting.
[0035] The bearing first passes through a spray system responsible for cleaning. The spray system receives the cleaning fluid through a water supply pipe 17, which is then distributed through a water distribution pipe 18 and sprayed onto the bearing by nozzles 19. The bearing then moves to below the cleaning structure 4, the turntable 14 stops rotating, and the cylinder 8 drives the mounting frame downwards, inserting two second cleaning roller brushes 5 into the inner and outer rings of the bearing. The second cleaning motor 7 is then started, and two meshing second gears 6 drive the two second cleaning roller brushes 5 to rotate, thus cleaning the bearing. After cleaning, the lifting assembly moves the two second cleaning roller brushes 5 upwards to their original position.
[0036] Subsequently, the drive motor 13 drives the turntable 14 to move the bearing between the two first cleaning roller brushes 9, and the first cleaning motor 12 is started. The drive gear 11 drives the first gear 10 to rotate, thereby the two first gears 10 drive the two first cleaning roller brushes 9 to rotate, and in conjunction with the rotation of the turntable 14, clean the upper and lower surfaces of the bearing.
[0037] Subsequently, the bearing is rinsed by a spray system, which receives clean water through water pipe 17. After being distributed by water distribution pipe 18, the clean water is sprayed onto the bearing by nozzles 19. As the turntable 14 rotates, the bearing falls from the material support plate 3 onto the material tray 20, completing the cleaning operation.
[0038] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A cleaning device for bearing production, characterized in that: The system includes a cleaning tank (1), which has a loading tray (2) and a unloading tray (20) on its front side. The loading tray (2) is inclined upwards to facilitate loading, and the unloading tray (20) is inclined downwards to facilitate unloading. The lower surface of the unloading tray (20) is connected to the cleaning tank (1) via a reflux hopper. A support plate (3) is provided in the middle of the cleaning tank (1). The support plate (3) has a mesh structure. The support plate (3) is inclined to the unloading tray (20). A drive structure for driving the bearing displacement is provided above the support plate (3). A limit group for positioning the bearing is provided on the outside of the drive structure. The cleaning tank (1) is equipped with a cleaning... The cleaning structure (4) for cleaning the inner and outer rings of the bearing is provided. The first cleaning roller brush (9) for cleaning the upper and lower surfaces of the bearing is provided on one side of the cleaning structure (4). The two first cleaning roller brushes (9) are rotatably connected to the cleaning box (1) through a shaft, and one end of the shaft is meshed with a first gear (10). One of the first gears (10) is meshed with a drive gear (11) on its outer side. The drive gear (11) is installed on the power output shaft of the first cleaning motor (12). The first cleaning motor (12) is fixed on the cleaning box (1). The material support plate (3) is provided with a clearance groove corresponding to the first cleaning roller brush (9). Two spray groups are provided on the upper surface of the cleaning box (1).
2. The cleaning device for bearing production according to claim 1, characterized in that: The cleaning structure (4) includes a second cleaning roller brush (5), a second gear (6), a second cleaning motor (7), a mounting frame, and a lifting assembly. There are two second cleaning roller brushes (5). The two second cleaning roller brushes (5) are rotatably connected to the mounting frame through a shaft. The shaft extends into the mounting frame and is connected to the second gear (6). The two second gears (6) mesh with each other. One of the second gears (6) is connected to the power output shaft of the second cleaning motor (7). The second cleaning motor (7) is fixed on the mounting frame. The mounting frame is connected to the cleaning box (1) through the lifting assembly.
3. The cleaning device for bearing production according to claim 2, characterized in that: The lifting component is a cylinder (8), which is fixed on the upper surface of the cleaning box (1). The telescopic end of the cylinder (8) extends into the cleaning box (1) and is connected to the mounting frame.
4. The cleaning device for bearing production according to claim 1, characterized in that: The drive structure includes a drive motor (13) and a turntable (14). The drive motor (13) is fixed on the cleaning tank (1), and the power output end of the drive motor (13) is provided with a turntable (14).
5. A cleaning device for bearing production according to claim 1, characterized in that: The limiting group includes a support block (15) and a roller (16). There are at least two support blocks (15) on the outside of the driving structure. A roller (16) is provided at one end of the support block (15). The two adjacent support blocks (15) form a V-shaped structure.
6. A cleaning device for bearing production according to claim 1, characterized in that: The spray assembly includes a water supply pipe (17), a water distribution pipe (18), and a nozzle (19). The water distribution pipe (18) is installed on the upper surface of the cleaning tank (1). The water distribution pipe (18) extends into the cleaning tank (1) through the nozzle (19). The water supply pipe (17) is provided on the upper surface of the water distribution pipe (18).