A pulley device for moving a wind pipe using a monorail track

CN224742409UActive Publication Date: 2026-09-11YUWU COAL CO LTD OF SHANXI LUAN GRP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202522392621.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-11
Publication Date
2026-09-11
Estimated Expiration
2035-11-11

AI Technical Summary

Technical Problem

[0002]煤矿巷道普遍存在空间狭窄、坡度复杂、粉尘浓度高的特点,传统轨道矿车运输需铺设大量地面轨道,不仅维护成本高昂,且易因轨道变形引发跑车事故,单轨吊轨道采用顶部悬挂设计,可避开地面障碍物,更适应煤矿巷道复杂的环境,然而传统单轨吊轨道移动的滑轮装置没有滑块滑槽配合的高度厚度可调结构,不能适应不同厚度的轨道,且在运输拐角时面临的冲击力往往没有解决措施,且运输过程颠簸,可能将需运输的货物颠落,甚至在运输至拐角时,滑轮组件不能及时复位,使得运输安全性能低,因此,需对上述问题进行改进处理

Benefits of technology

[0009]与现有技术相比,本实用新型的有益效果是:在本实用新型中,通过第一滑块、第二滑块、第三滑块和第一滑槽、第二滑槽和第三滑槽的配合,便于根据单轨吊轨道宽度调节高度和宽度,提高了设备的通用性;再通过弹簧和滑块的配合,便于在运输拐角起缓冲作用,提高了装置的运输稳定性;通过挂钩与铰接半环的配合,便于将风管固定,提高了装置的安全性;通过扭簧和挂钩的配合,便于在运输时将偏转的风管进行复位,提高了装置的运输稳定性。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224742409U_ABST
    Figure CN224742409U_ABST
Patent Text Reader

Abstract

This utility model discloses a pulley device for moving air ducts using a monorail, relating to the technical field of pulley devices for moving air ducts. It includes a base plate with symmetrical first grooves at both ends inside the base plate, and a third groove vertically formed inside a support plate. Both the first and third grooves have a clamping structure inside. In this utility model, the cooperation of the first, second, and third sliders with the first, second, and third grooves facilitates adjustment of the height and width according to the width of the monorail, improving the versatility of the equipment. Furthermore, the cooperation of the spring and slider facilitates buffering at transport corners, improving the transport stability of the device. The cooperation of the hook and the hinged half-ring facilitates fixing the air duct, improving the safety of the device. The cooperation of the torsion spring and the hook facilitates repositioning of the deflected air duct during transport, further improving the transport stability of the device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the technical field of duct moving pulleys, and in particular to a pulley device that uses a monorail to transport ducts. Background Technology

[0002] Coal mine roadways are generally characterized by narrow spaces, complex slopes, and high dust concentrations. Traditional railcar transportation requires the laying of a large amount of ground track, which is not only costly to maintain but also prone to runaway accidents due to track deformation. Monorails, with their top-suspended design, can avoid ground obstacles and are more suitable for the complex environment of coal mine roadways. However, the pulley system of traditional monorails lacks a height and thickness adjustable structure with sliding blocks and grooves, making it unsuitable for tracks of different thicknesses. Furthermore, there are often no solutions to the impact forces encountered when turning corners, and the bumpy transportation process may cause the transported goods to fall off. In some cases, the pulley assembly may not be able to reset in time when reaching a corner, resulting in low transportation safety performance. Therefore, improvements are needed to address these issues. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings of the existing technology by proposing a pulley device for moving air ducts using a monorail. The device includes a base plate, with first grooves symmetrically formed at both ends inside the base plate and a second groove formed in the middle of the base plate. A first slider is slidably connected inside the first groove, and a support plate is fixedly attached to the top surface of the first slider. A third groove is vertically formed inside the support plate. Both the first and third grooves have a clamping structure inside. A second slider is slidably connected inside the second groove, and springs are installed at both ends of the second slider. The other side of each spring is fixedly attached inside the second groove.

[0004] Preferably, the clamping structure includes clamping plates respectively disposed on both sides of the bottom surface of the base plate and on the outer sides of the two support plates. The upper end of the clamping plate of the base plate and one side of the clamping plate of the support plate are provided with pressure plates. Multiple pressure plates are respectively placed in the first slide groove and the second slide groove. The pressure plates and clamping plates are connected by fixing bolts and anti-loosening washers.

[0005] Preferably, the inner support surfaces of the two support plates are provided with fixed end plates in the transverse direction. The fixed end plates are slidably connected to the support plates through a third sliding groove, and the inner side of the fixed end plates is provided with a pulley structure.

[0006] Preferably, the bottom surface of the second slider is provided with a torsion spring groove, a torsion spring is installed inside the torsion spring groove, a central shaft is sleeved on the inner ring of the torsion spring, and a suspension assembly is fixedly connected to the lower end of the central shaft.

[0007] Preferably, the pulley structure includes movable end plates mounted on fixed end plates by nuts and fixing bolts, and another set of fixing bolts fixed to the inner sides of the two movable end plates, with bearings sleeved on the other set of fixing bolts.

[0008] Preferably, the suspension assembly includes a hook mounted on the lower end of the central shaft, one end of the hook being hinged to a limiting half-ring, and the other end of the limiting half-ring being mounted on the other end of the hook by a nut and a fixing bolt.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows: In this utility model, the cooperation of the first slider, the second slider, the third slider and the first slide groove, the second slide groove and the third slide groove facilitate the adjustment of height and width according to the width of the monorail track, thus improving the versatility of the equipment; the cooperation of the spring and the slider facilitates the buffering effect at transportation corners, thus improving the transportation stability of the device; the cooperation of the hook and the hinged half ring facilitates the fixing of the air duct, thus improving the safety of the device; the cooperation of the torsion spring and the hook facilitates the repositioning of the deflected air duct during transportation, thus improving the transportation stability of the device. Attached Figure Description

[0010] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the overall structure proposed in this utility model; Figure 2 This is a schematic diagram of the left half of the structure proposed in this utility model; Figure 3 This is a schematic diagram of the bottom structure of the base plate proposed in this utility model; Figure 4 This is a schematic diagram of the pulley structure proposed in this utility model; Figure 5 This is a schematic diagram of the hook structure proposed in this utility model.

[0011] The numbers in the diagram are: 1. Base plate; 2. Support plate; 3. First slider; 4. Nut; 5. Bearing; 6. Fixed end plate; 7. Movable end plate; 8. Anti-loosening washer; 9. Second slider; 10. Hook; 11. Limiting half ring; 12. Pressure plate; 13. Fixing bolt; 14. Torsion spring; 15. Spring; 16. Torsion spring groove. Detailed Implementation

[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0013] Example: See Figures 1 to 5 This utility model discloses a pulley device for moving air ducts using a monorail, comprising a base plate 1. The base plate 1 has symmetrically arranged first grooves at both ends and a second groove in the middle. A first slider 3 is slidably connected inside the first groove. A support plate 2 is fixed to the top surface of the first slider 3. A third groove is vertically arranged inside the support plate 2. Both the first and third grooves have clamping structures. A second slider 9 is slidably connected inside the second groove. The arrangement of the first slider 3, second slider 9, third slider, and the first, second, and third grooves facilitates the sliding of the first slider 3, second slider 9, and third slider along a predetermined trajectory. Springs 15 are installed at both ends of the second slider 9, with the other side of each spring 15 fixed inside the second groove. The arrangement of the second slider 9 and springs 15 helps to buffer impact forces during transportation and improve transportation stability. The clamping structures include components respectively disposed on the bottom surface of the base plate 1. The clamping plates on both sides and the outer sides of the two support plates 2, the upper end of the clamping plate of the bottom plate 1 and one side of the clamping plate of the support plate 2 are provided with pressure plates 12. Multiple pressure plates 12 are respectively placed in the first slide groove and the second slide groove. The setting of the pressure plates 12 and the first slide groove and the third slide groove facilitates the fixing of the adjusted component when adjusting the height. The pressure plates 12 are connected to the clamping plates by fixing bolts 13 and anti-loosening washers 8. The setting of anti-loosening washers 8 and fixing bolts 13 facilitates the prevention of loosening of the device during transportation. The inner support surface of the two support plates 2 is provided with a fixed end plate 6 in the transverse direction. The fixed end plate 6 is slidably connected to the support plate 2 through the third slide groove. The inner side of the fixed end plate 6 is provided with a pulley structure. The lower bottom surface of the second slider 9 is provided with a torsion spring groove 16. A torsion spring 14 is installed inside the torsion spring groove 16. The setting of the torsion spring 14 and the torsion spring groove 16 facilitates the reset of the suspension component that is twisted during transportation. The inner ring of the torsion spring 14 is sleeved with a central shaft, and the lower end of the central shaft is fixedly connected to the suspension component.

[0014] In this utility model, the pulley structure includes movable end plates 7 mounted on fixed end plates 6 by nuts 4 and fixing bolts 13. The movable end plates 7 and fixed end plates 6 facilitate the disassembly of the pulley structure. Another set of fixing bolts 13 are fixedly connected to the inner sides of the two movable end plates 7. A bearing 5 is sleeved on the other set of fixing bolts 13. The bearing 5 and fixing bolts 13 facilitate the clamping of the bearing 5 onto the threaded rod, which functions as a pulley. The suspension assembly includes a hook 10 mounted on the lower end of the central shaft. One end of the hook 10 is hinged to a limiting half-ring 11. The other end of the limiting half-ring 11 is mounted on the other end of the hook 10 by nuts 4 and fixing bolts 13. The hook 10 and limiting half-ring 11 facilitate the limiting of the air duct, preventing the air duct from falling during transportation.

[0015] Working Principle: In the use of this utility model, the base plate 1 is first placed below the monorail track, ensuring that the bearing 5, which is installed inside the movable end plate 7 and connected by another set of fixing bolts 13, can be accurately locked inside the monorail track, thus laying the foundation for the device to move along the track. At this time, the first slider 3, which is slidably connected in the first groove symmetrically opened at both ends inside the base plate 1, the second slider 9, which is slidably connected in the second groove opened in the middle inside the base plate 1, and the slider in the third groove vertically opened inside the support plate 2 (fixed to the top surface of the first slider 3), can slide stably along the predetermined track in the first groove, the second groove, and the third groove, respectively. Then, by using the threaded engagement of the fixing bolts 13 and the nuts 4, the pressure plates 12 (set at the upper end of the clamping plates on both sides of the bottom surface of the base plate 1 and one side of the clamping plate on the outer side of the support plate 2) placed in the first groove and the third groove, respectively, press against the corresponding grooves, and fix the components through friction, so that the device can adapt to monorail tracks of different thicknesses and meet diverse usage needs. The duct to be transported is then secured to hook 10 (installed at the lower end of the central shaft, with a torsion spring 14 installed inside the torsion spring groove 16 on the lower surface of the second slider 9) using nut 4 and fixing bolt 13. The other end of the limiting half-ring 11, hinged to one end of hook 10, is then installed on the other end of hook 10, thus limiting and fixing the duct. This effectively prevents the duct from falling due to bumps during transport, improving transport safety. During duct transport, when the duct encounters impact at a track corner, the springs 15 installed at both ends of the second slider 9 (the other side is fixed inside the second groove) undergo elastic deformation, mitigating the impact and ensuring more stable duct movement. Simultaneously, the torsion spring 14 on the central shaft connected to hook 10 can reset the tortuous suspension components (including the central shaft, hook 10, and limiting half-ring 11) during transport, further maintaining the overall stability of the device. Furthermore, the pressure plate 12 and... The clamping plates are connected by fixing bolts 13 and anti-loosening washers 8. The anti-loosening washers 8 can effectively prevent the device from loosening during transportation. The movable end plate 7, which is installed on the fixed end plate 6 (which is horizontally set on the inner support surface of the two support plates 2 and is slidably connected to the support plate 2 through the third slide groove) by nuts 4 and fixing bolts 13, also provides convenience for the subsequent disassembly and maintenance of the pulley structure. After the air duct is transported to the designated position, first unscrew the fixing bolts 13 and nuts 4 at one end of the limiting half ring 11, open the limiting half ring 11, and remove the air duct from the hook 10 to complete the unloading of the air duct. If it is necessary to store the device afterward, the fixing bolts 13 at the first slide groove and the third slide groove can be loosened to release the pressure plate 12 from the slide groove. Then, the first slider 3, the second slider 9 and related components are reset. Finally, the base plate 1 is removed from under the monorail. The entire process of using the device is now complete. This process significantly improves the safety and efficiency of air duct transportation through the synergistic effect of the various structures.

[0016] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and inventive concept of the present utility model, should be covered within the protection scope of the present utility model.

Claims

1. A pulley device for moving air ducts using a monorail, comprising a base plate (1), characterized in that: The base plate (1) has a first sliding groove symmetrically opened at both ends inside, and a second sliding groove is opened in the middle inside the base plate (1). A first slider (3) is slidably connected inside the first sliding groove. A support plate (2) is fixedly connected to the top surface of the first slider (3). A third sliding groove is vertically opened inside the support plate (2). Both the first and third sliding grooves are provided with a pressing structure. A second slider (9) is slidably connected inside the second sliding groove. Springs (15) are installed at both ends of the second slider (9). The other side of the springs (15) is fixedly connected inside the second sliding groove.

2. The pulley device for moving air ducts using a monorail as described in claim 1, characterized in that: The clamping structure includes clamps respectively set on both sides of the bottom surface of the base plate (1) and the outer sides of the two support plates (2). The upper end of the clamps of the base plate (1) and one side of the clamps of the support plates (2) are provided with pressure plates (12). Multiple pressure plates (12) are respectively placed in the first slide groove and the second slide groove. The pressure plates (12) are connected to the clamps by fixing bolts (13) and anti-loosening washers (8).

3. The pulley device for moving air ducts using a monorail as described in claim 2, characterized in that: The inner support surfaces of the two support plates (2) are provided with fixed end plates (6) in the transverse direction. The fixed end plates (6) are slidably connected to the support plates (2) through a third sliding groove, and the inner side of the fixed end plates (6) is provided with a pulley structure.

4. The pulley device for moving air ducts using a monorail as described in claim 1, characterized in that: The second slider (9) has a torsion spring groove (16) on its bottom surface. A torsion spring (14) is installed inside the torsion spring groove (16). A central shaft is sleeved on the inner ring of the torsion spring (14). A suspension assembly is fixed to the lower end of the central shaft.

5. A pulley device for moving air ducts using a monorail as described in claim 3, characterized in that: The pulley structure includes movable end plates (7) mounted on fixed end plates (6) by nuts (4) and fixing bolts (13). Another set of fixing bolts (13) are fixed to the inner sides of the two movable end plates (7), and bearings (5) are sleeved on the other set of fixing bolts (13).

6. A pulley device for moving air ducts using a monorail as described in claim 4, characterized in that: The suspension assembly includes a hook (10) mounted on the lower end of the central shaft. One end of the hook (10) is hinged to a limiting half-ring (11), and the other end of the limiting half-ring (11) is mounted on the other end of the hook (10) by a nut (4) and a fixing bolt (13).