Vacuum lamination mechanism
Patent Information
- Application Number
- CN202522080138.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-27
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2035-09-27
AI Technical Summary
[0002]现有的曲面屏电子产品,屏幕侧边呈曲面,针对该类电子产品,为使屏幕得到充分保护,曲面屏保护膜应运而生,曲面屏保护膜包括平面部和两侧边的曲面部位,贴膜时先通过贴膜器将保护膜预贴在屏幕上,再通过刮卡刮平保护膜以及保护膜与屏幕之间的气泡,但是由于曲面屏手机的两侧边为曲面,利用刮卡刮压较难操作,导致侧边贴合效果不佳,容易翘边,影响电子产品使用,为此提出真空压膜机构
[0015]与现有技术相比,本实用新型的有益效果是:当治具连带贴膜后的电子产品运输至支撑架下方时,压膜板连带硅胶膜向下移动并使压膜板覆盖于治具上以及此时硅胶膜贴于电子产品上,这时通过气嘴与外部抽气设备的配合将压膜板与治具之间形成的空间进行内部空气排放,使空间内部形成负压,这时硅胶膜在负压的作用下紧密压贴于电子产品上,并将粘贴于电子产品上的膜料进行进一步压贴,使得膜料贴于电子产品上时膜料的边角位不容易发生翘边以及当电子产品为曲面屏手机并硅胶膜紧密压贴于曲面屏手机上时,硅胶膜会将膜料压贴于曲面屏手机的曲面处,使膜料与曲面屏手机的曲面处贴合,以便满足不同屏面的电子产品贴膜。
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Figure CN224829807U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of film application equipment, and in particular to a vacuum film pressing mechanism. Background Technology
[0002] Existing curved screen electronic products have curved sides. To provide adequate protection for the screen of such electronic products, curved screen protectors have emerged. Curved screen protectors include a flat part and curved parts on both sides. When applying the protector, the protector is first pre-applied to the screen using a protector applicator, and then the protector and air bubbles between the protector and the screen are smoothed out using a squeegee. However, because the sides of curved screen phones are curved, it is difficult to operate by using a squeegee, resulting in poor side adhesion and easy lifting of the edges, which affects the use of electronic products. To address this, a vacuum pressing mechanism has been proposed. Utility Model Content
[0003] To overcome the shortcomings mentioned above, this utility model aims to provide a technical solution that can solve the above problems.
[0004] A vacuum laminating mechanism is installed inside an automatic laminating machine. It includes a mounting frame inside the automatic laminating machine, and a mounting platform is installed on the mounting frame. A support frame is vertically installed on one side above the mounting platform, and a laminating plate is horizontally installed inside the support frame. A silicone film that moves synchronously with the laminating plate is installed at the bottom of the laminating plate. A jig for transporting electronic products is installed between the mounting platform and the support frame. The jig slides on the mounting platform. After the electronic products are clamped and transported above the jig are laminated, they are moved to the bottom of the support frame and the jig and the laminating plate are parallel to each other. An air nozzle connected to the jig's pipeline is installed on the outside of the jig.
[0005] Preferably, a groove is provided between the pressure plate and the silicone film, and the groove is formed at the bottom end of the pressure plate, and the groove arches upward, with the silicone film horizontally positioned at the opening of the groove.
[0006] Preferably, a slot is provided between the pressing plate and the silicone film, and the slot is formed at the bottom of the pressing plate and surrounds the side of the groove. The silicone film is provided with a protrusion that engages with the slot, and the protrusion is surrounded at the top of the silicone film.
[0007] Preferably, a film material placement rack supporting the film material cross frame is provided on one side of the support frame, and the film material placement rack is vertically arranged on the mounting platform. A first driving member is provided between the film material placement rack and the mounting platform, and the first driving member is vertically located below the mounting platform. The first driving member is driven to the bottom of the film material placement rack.
[0008] Preferably, a first mounting plate is vertically mounted on one side of the pressing plate, and a first roller mounting frame is vertically mounted on one side of the first mounting plate. A first roller capable of rolling the film material is rotatably mounted at the bottom end of the first roller mounting frame. A third driving member is provided between the first mounting plate and the first roller mounting frame, and the third driving member is laterally located on one side of the first mounting plate. The third driving member is drivenly connected to the first roller mounting frame.
[0009] Preferably, a second mounting plate is vertically arranged on the other side of the pressing plate, which is opposite to the first mounting plate, and a second roller mounting frame is vertically arranged on one side of the second mounting plate, which is opposite to the first roller mounting frame, and a second roller that can roll the film material a second time is rolled at the bottom end of the second roller mounting frame.
[0010] Preferably, the fixture includes a fixed base that spans its interior, and second clamping blocks for clamping the front and rear ends of the electronic product are laterally arranged at both ends of the fixed base surface. First clamping blocks for clamping the sides of the electronic product are laterally arranged at both sides of the fixed base surface. The first clamping blocks are horizontally mounted on the second clamping blocks, and the first clamping blocks can move left and right on the surface of the second clamping blocks, and the second clamping blocks can move back and forth on the surface of the fixed base.
[0011] Preferably, the first clamping block is provided with a first transmission rack that moves synchronously therewith, and the second clamping block is provided with a second transmission rack that moves synchronously therewith. A first gear motor that meshes with the first transmission rack is provided on one side of the bottom end of the fixed base, and a second gear motor that meshes with the second transmission rack is provided on the other side of the bottom end of the fixed base. The driving cooperation between the first gear motor and the first transmission rack and the driving cooperation between the second gear motor and the second transmission rack are achieved through the driving cooperation between the first gear motor and the first transmission rack.
[0012] The fixture is further provided with a product support plate for supporting electronic products. The product support plate is horizontally mounted above the fixed base. The first clamping block and the second clamping block are located on the side of the product support plate, and the first clamping block and the second clamping block move on the side of the product support plate, thereby clamping the electronic products placed on the product support plate to accommodate electronic products of different sizes.
[0013] Preferably, a second driving member is provided between the support frame and the pressure plate, and the second driving member is located at the top of the support frame, and the second driving member is driven to connect with the pressure plate.
[0014] Preferably, a motor is provided between the mounting platform and the fixture, and the motor is located on one side of the mounting platform. The fixture is provided with a slider that moves synchronously with it and is slidably disposed on the mounting platform. The motor is provided with a transmission belt that drives the slider and is wrapped around the mounting platform.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: When the electronic product with the film attached to the fixture is transported to the support frame, the pressure plate with the silicone film moves downward and covers the fixture, and the silicone film is attached to the electronic product. At this time, the air is discharged from the space between the pressure plate and the fixture through the cooperation of the air nozzle and the external air extraction equipment, so that the space is negatively pressured. Under the action of negative pressure, the silicone film is tightly pressed onto the electronic product, and the film material attached to the electronic product is further pressed, so that the edges of the film material are not easy to peel off when it is attached to the electronic product. When the electronic product is a curved screen mobile phone and the silicone film is tightly pressed onto the curved screen mobile phone, the silicone film will press the film material onto the curved surface of the curved screen mobile phone, so that the film material fits the curved surface of the curved screen mobile phone, so as to meet the needs of electronic products with different screen surfaces.
[0016] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of an automatic film applicator;
[0019] Figure 2 This is another structural diagram of an automatic film applicator;
[0020] Figure 3 This is a schematic diagram of a vacuum film pressing structure;
[0021] Figure 4 This is another schematic diagram of the vacuum pressing structure;
[0022] Figure 5 This is another schematic diagram of a vacuum pressing structure;
[0023] Figure 6 This is a schematic diagram of the fixture structure;
[0024] Figure 7 This is another structural diagram of the jig;
[0025] Figure 8 This is another structural diagram of the jig;
[0026] Figure 9 This is a schematic diagram of the pressure plate structure;
[0027] Figure 10 This is another schematic diagram of the pressure plate structure;
[0028] Figure 11 This is a schematic diagram of the silicone membrane structure.
[0029] The diagram shows: 1. Automatic film applicator; 2. Mounting frame; 3. Mounting platform; 4. Film material placement rack; 5. Support frame; 6. Fixture; 7. Slider; 8. First drive component; 9. Motor; 10. Transmission belt; 11. Second drive component; 12. First mounting plate; 13. First roller mounting frame; 14. First roller; 15. Second mounting plate; 16. Second roller mounting frame; 17. Second roller; 18. Film pressing plate; 19. Product support plate; 20. First clamping block; 21. Second clamping block; 22. Air nozzle; 23. First transmission rack; 24. Second transmission rack; 25. Fixing seat; 26. First gear motor; 27. Second gear motor; 28. Silicone film; 29. Groove; 30. Slot; 31. Raised strip. Detailed Implementation
[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0031] Please see Figure 1-11 In this embodiment of the present invention, a vacuum film pressing mechanism is disposed inside an automatic film applicator 1. It includes a mounting frame 2 disposed inside the automatic film applicator 1, and a mounting platform 3 is disposed on the mounting frame 2. A support frame 5 is vertically disposed on one side above the mounting platform 3, and a film pressing plate 18 is horizontally disposed inside the support frame 5. A silicone film 28 that moves synchronously with the film pressing plate 18 is disposed at the bottom end of the film pressing plate 18. A jig 6 for transporting electronic products is disposed between the mounting platform 3 and the support frame 5. The jig 6 is slidably located on the mounting platform 3. The electronic products held above the jig 6 can be filmed and moved to the bottom of the support frame 5 through the jig 6, so that the jig 6 and the film pressing plate 18 are parallel to each other. An air nozzle 22 connected to its pipeline is disposed outside the jig 6.
[0032] Then, when the fixture 6, along with the applied film, is transported to the support frame 5, the pressure plate 18, along with the silicone film 28, moves downwards and covers the fixture 6. At this time, the silicone film 28 is applied to the electronic product. Then, through the cooperation of the air nozzle 22 and the external air extraction device, the internal air in the space formed between the pressure plate 18 and the fixture 6 is discharged, creating a negative pressure inside the space. Under the action of the negative pressure, the silicone film 28 is tightly pressed onto the electronic product, further pressing the film material on the electronic product. This makes it less likely for the edges of the film material to lift off when it is applied to the electronic product. When the electronic product is a curved screen mobile phone and the silicone film 28 is tightly pressed onto the curved screen mobile phone, the silicone film will press the film material onto the curved surface of the curved screen mobile phone, so that the film material fits the curved surface of the curved screen mobile phone, in order to meet the needs of applying films to electronic products with different screen surfaces.
[0033] A groove 29 is provided between the pressure plate 18 and the silicone film 28, and the groove 29 is formed at the bottom end of the pressure plate 18. The groove 29 arches upward, and the silicone film 28 is horizontally placed at the opening of the groove 29. Thus, when the pressure plate 18 covers the fixture 6, the electronic product on the fixture 6 will push the silicone film 28 into the groove 29, and the groove 29 allows the pressure plate 18 to cover the fixture 6, pressing and limiting the electronic product placed on the fixture 6, so that the silicone film 28 can stick tightly to the electronic product under the action of negative pressure.
[0034] A slot 30 is provided between the pressure plate 18 and the silicone film 28. The slot 30 is formed below the pressure plate 18 and surrounds the side of the groove 29. The silicone film 28 is provided with a protrusion 31 that engages with the slot 30. The protrusion 31 is surrounded above the silicone film 28. The engagement between the protrusion 31 and the slot 30 allows the silicone film 28 to be installed below the pressure plate 18.
[0035] A film material placement rack 4 is provided on one side of the support frame 5 to support the film material crossbeam. The film material placement rack 4 is vertically arranged on the mounting platform 3. A first driving member 8 is provided between the film material placement rack 4 and the mounting platform 3. The first driving member 8 is vertically located below the mounting platform 3 and is driven to the bottom of the film material placement rack 4. The first driving member 8 drives the film material placement rack 4, along with the film material placed on its top, to move up and down on the mounting platform 3. When the fixture 6 moves the electronic product held above it to the position below the film material placement rack 4, the film material placement rack 4 moves downward so that the film material placed on its upper crossbeam is attached to the screen of the electronic product.
[0036] A first mounting plate 12 is vertically mounted on one side of the pressing plate 18, and a first roller mounting frame 13 is vertically mounted on one side of the first mounting plate 12. A first roller 14 for rolling the film material is rolled at the bottom end of the first roller mounting frame 13. A third driving member (not shown in the figure) is provided between the first mounting plate 12 and the first roller mounting frame 13. The third driving member is laterally located on one side of the first mounting plate 12, and the third driving member is driven to the first roller mounting frame 13.
[0037] Then, the third driving component drives the first roller mounting frame 13, along with the first roller 14, to move back and forth above the film material placement frame 4. During the movement, the first roller 14 rolls back and forth above the film material placement frame 4. When the electronic product with the screen facing upward is placed inside the fixture 6, the fixture 6, along with the electronic product, moves to a position below the film material placement frame 4, which holds the film material. At this time, the film material placement frame 4, along with the film material, moves downward and the adhesive side of the film material adheres to the screen of the electronic product. The third driving component drives the first roller mounting frame 13 to move horizontally above the film material placement frame 4. During the movement, the first roller mounting frame 13 causes the first roller 14 to roll above the film material, rolling the film material onto the screen of the electronic product and allowing the film material to adhere forward to the screen of the electronic product, thus completing the film application process for the electronic product.
[0038] On the other side of the pressure plate 18, a second mounting plate 15 is vertically arranged opposite to the first mounting plate 12. On one side of the second mounting plate 15, a second roller mounting frame 16 is vertically arranged opposite to the first roller mounting frame 13. A second roller 17 is rolled at the bottom of the second roller mounting frame 16 to perform a second rolling on the film material. Thus, when the fixture 6 moves the film-coated electronic product out from under the pressure plate 18, the second roller 17 performs a second rolling on the film material attached to the electronic product, making the adhesion between the film material and the electronic product more firm.
[0039] The fixture 6 includes a fixed base 25 that spans its interior. At both ends of the surface of the fixed base 25, there are second clamping blocks 21 arranged laterally to clamp the front and rear ends of the electronic product. At both sides of the surface of the fixed base 25, there are first clamping blocks 20 that clamp the sides of the electronic product. The first clamping blocks 20 are mounted on the second clamping blocks 21. The first clamping blocks 20 can move left and right on the surface of the second clamping blocks 21, and the second clamping blocks 21 can move back and forth on the surface of the fixed base 25, thereby clamping the electronic product placed inside the fixture 6.
[0040] The first clamping block 20 is provided with a first transmission rack 23 that moves synchronously therewith, and the second clamping block 21 is provided with a second transmission rack 24 that moves synchronously therewith. A first gear motor 26 that meshes with the first transmission rack 23 is provided on one side of the bottom end of the fixed base 25, and a second gear motor 27 that meshes with the second transmission rack 24 is provided on the other side of the bottom end of the fixed base 25. Through the driving cooperation between the first gear motor 26 and the first transmission rack 23 and the second gear motor 27 and the second transmission rack 24, the first clamping block 20 and the second clamping block 21 can be opened and closed inside the fixture 6 respectively, thereby clamping electronic products placed inside the fixture 6.
[0041] The fixture 6 is also provided with a product support plate 19 for supporting electronic products. The product support plate 19 is horizontally mounted above the fixed base 25. The first clamping block 20 and the second clamping block 21 are respectively located on the side of the product support plate 19 and can move on the side of the product support plate 19 to clamp the electronic products placed on the product support plate 19 to accommodate electronic products of different sizes.
[0042] A second driving member 11 is provided between the support frame 5 and the pressure plate 18, and the second driving member 11 is located at the top of the support frame 5. The second driving member 11 is connected to the pressure plate 18, thereby driving the pressure plate 18 and the silicone film 28 to rise and fall inside the support frame 5, so as to drive the pressure plate 18 and the silicone film 28 to cover the fixture 6.
[0043] A motor 9 is provided between the mounting platform 3 and the fixture 6, and the motor 9 is located on one side of the mounting platform 3. The fixture 6 is provided with a slider 7 that moves synchronously with it and slides on the mounting platform 3. The motor 9 is provided with a transmission belt 10 that drives the slider 7. The transmission belt 10 is arranged around the mounting platform 3. The motor 9 drives the transmission belt 10 to rotate around the mounting platform 3, thereby moving the slider 7 on the mounting platform 3 and moving the fixture 6 on the mounting platform 3, and transferring the electronic product held by the fixture 6.
[0044] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.
Claims
1. A vacuum laminating mechanism, installed inside an automatic laminating machine, characterized in that, It includes a mounting frame installed inside an automatic film applicator, with a mounting platform on the mounting frame. A support frame is vertically mounted on one side above the mounting platform, and a pressure plate is horizontally mounted inside the support frame. A silicone film that moves synchronously with the pressure plate is mounted at the bottom of the pressure plate. A jig for transporting electronic products is installed between the mounting platform and the support frame, and the jig slides on the mounting platform. The jig can clamp the electronic products being transported above it, apply the film, and move them below the support frame, making the jig and the pressure plate parallel to each other. An air nozzle connected to its pipeline is installed on the outside of the jig. A slot is also provided between the pressure plate and the silicone film, and the slot is formed at the bottom of the pressure plate and surrounds the side of the groove. The silicone film has a protrusion that engages with the slot, and the protrusion surrounds the top of the silicone film.
2. The vacuum pressing mechanism according to claim 1, characterized in that, A groove is provided between the pressure plate and the silicone film, and the groove is formed at the bottom end of the pressure plate. The groove arches upward, and the silicone film is horizontally supported at the opening of the groove.
3. The vacuum pressing mechanism according to claim 1, characterized in that, One side of the support frame is provided with a film material placement rack that supports the film material cross frame, and the film material placement rack is vertically set on the mounting platform. A first driving component is provided between the film material placement rack and the mounting platform, and the first driving component is vertically located below the mounting platform. The first driving component is driven to the bottom of the film material placement rack.
4. The vacuum pressing mechanism according to claim 1, characterized in that, The film pressing plate has a first mounting plate vertically on one side, and a first roller mounting frame is vertically arranged on one side of the first mounting plate. A first roller capable of rolling the film material is rolled at the bottom end of the first roller mounting frame. A third driving member is arranged between the first mounting plate and the first roller mounting frame. The third driving member is laterally located on one side of the first mounting plate and is drivenly connected to the first roller mounting frame.
5. The vacuum pressing mechanism according to claim 4, characterized in that, A second mounting plate is vertically arranged on the other side of the pressing plate, which is opposite to the first mounting plate. A second roller mounting frame is vertically arranged on one side of the second mounting plate, which is opposite to the first roller mounting frame. A second roller that can roll the film material a second time is rolled at the bottom end of the second roller mounting frame.
6. The vacuum pressing mechanism according to claim 1, characterized in that, The fixture includes a fixed base that spans the interior, and second clamping blocks for clamping the front and rear ends of the electronic product are arranged laterally at both ends of the fixed base surface. First clamping blocks for clamping the sides of the electronic product are arranged laterally on both sides of the fixed base surface. The first clamping blocks are mounted on the second clamping blocks, and the first clamping blocks can move left and right on the surface of the second clamping blocks, and the second clamping blocks can move back and forth on the surface of the fixed base.
7. The vacuum pressing mechanism according to claim 6, characterized in that, The first clamping block is provided with a first transmission rack that moves synchronously with it, and the second clamping block is provided with a second transmission rack that moves synchronously with it. A first gear motor that meshes with the first transmission rack is provided on one side of the bottom end of the fixed base, and a second gear motor that meshes with the second transmission rack is provided on the other side of the bottom end of the fixed base. The driving cooperation between the first gear motor and the first transmission rack and the driving cooperation between the second gear motor and the second transmission rack are achieved through the driving cooperation between the first gear motor and the first transmission rack. The fixture is further provided with a product support plate for supporting electronic products. The product support plate is horizontally mounted above the fixed base. The first clamping block and the second clamping block are located on the side of the product support plate, and the first clamping block and the second clamping block move on the side of the product support plate, thereby clamping the electronic products placed on the product support plate to accommodate electronic products of different sizes.
8. The vacuum pressing mechanism according to claim 1, characterized in that, A second driving component is provided between the support frame and the pressure plate, and the second driving component is located at the top of the support frame and is driven to connect with the pressure plate.
9. The vacuum pressing mechanism according to claim 1, characterized in that, A motor is provided between the mounting platform and the fixture, and the motor is located on one side of the mounting platform. The fixture is provided with a slider that moves synchronously with it and is slidably disposed on the mounting platform. The motor is provided with a transmission belt that drives the slider, and the transmission belt is wrapped around the mounting platform.