Plastic recycling method for processing plastic waste

The described method enhances plastic recycling by washing, shredding, and separating plastic waste streams with variable compositions, achieving higher recyclable material yields and purer recyclates, thus addressing the inefficiencies of current recycling processes.

JP2025069358AActive Publication Date: 2025-04-30グランネックス ゲーエムベーハー ウント コーカーゲー
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Patent Information

Application Number
JP2025016898
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-02-04
Publication Date
2025-04-30
Estimated Expiration
2042-04-29

AI Technical Summary

Technical Problem

Current plastic recycling processes are inefficient in handling highly contaminated and mixed plastic waste, resulting in low recyclable material yields and poor grade purity, which limits the replacement of virgin raw materials in sustainable plastic products.

Method used

A method for recycling plastic waste that involves washing, shredding, and separating plastic waste streams with variable ratios of 2D and 3D products and non-uniform density distributions, using a combination of density-based separation and wind sorting to achieve higher yields and purer recyclates.

Benefits of technology

This method significantly increases the yield of recyclable materials and improves the grade purity of recycled plastics, enabling the efficient recycling of previously difficult-to-recycle materials and reducing the need for thermal recycling.

✦ Generated by Eureka AI based on patent content.

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Abstract

To relate to a plastic recycling method for processing plastic waste.SOLUTION: The plastic recycling method includes the following steps of: providing a plastic waste mixing stream that has a variable ratio two-dimensional product and a variable ratio three-dimensional product, and a non-uniform, variable density distribution, with the ratio changing over time; washing both parts of the plastic waste mixture stream together; shredding both portions of the plastic waste mixture stream together while feeding the cleaning solution; separating the mixed plastic waste stream into at least two fractions based on density, the separation being a function of a pre-determinable density separation cut; and in at least one of the separated fractions, mutually separating the two-dimensional product fraction and the three-dimensional product fraction.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present invention is based on a plastic recycling method for treating plastic waste, which essentially comprises the steps of washing, shredding and separating the plastic stream. [Background technology]

[0002] Increasing plastic waste poses major challenges for our society in the coming years. In 2019, around 5.35 million tonnes of post-consumer plastic waste were generated in Germany. Of this, only 1.33 million tonnes were sent to material recycling in Germany's processing plants. This meant that only 1.03 million tonnes were ultimately generated in a quality suitable for reuse in the plastics processing industry. This corresponds to a quota of just over 19%. The facts about Germany's performance in recycling plastics and using recyclates are correspondingly modest.

[0003] As of today, Germany does not have the recycling infrastructure necessary to economically and technically process the huge amounts of plastic waste generated here into high-quality recyclates. Many of the processing plants today are not state-of-the-art, are outdated and have a very weak economic base.

[0004] The growing volume of plastic waste and increasingly stringent national and international legislation on approval procedures, increasing recycling rates and the use of recyclates, as well as restrictions on the import and export of waste, pose significant challenges for EU Member States and especially for plastics recyclers in the coming years. Investments in reprocessing capacities, and in particular the development of new reprocessing processes to solve the aforementioned challenges and problems, are urgently needed.

[0005] One of the biggest challenges for plastic recyclers is highly contaminated plastic waste mixtures. In existing recycling processes and plants, these fractions can currently only be recycled to a very limited extent. Therefore, a large part of this waste is currently used for thermal recycling. Moreover, a large part of the produced recyclates is rarely replaced by virgin raw materials for technologically refined plastic products on a sustainable basis, since quality defects do not allow for stable plastic processing.

[0006] Today's situation calls for new approaches to processing and the creation of additional capacities in order to meet the requirements of the Packaging Act and the KrWG, and in particular what is already being done today is to sustainably increase the allocation of raw materials and provide the plastics processing industry with sufficient quantities of plastic recyclates of particularly high and consistent quality as a replacement for primary plastics in the future.

[0007] The development of economically viable concepts for the mechanical treatment of heavily contaminated and mixed plastic waste volumes, which so far have mainly been thermally recycled, is of great importance. New modern treatment technologies have great potential to fulfill recycling quotas, above all to avoid taxation on plastic waste mixtures that are not yet recycled in Germany, and to further reduce the economic and environmental burden caused by unrecycled plastic waste volumes.

[0008] In many cases, mixed plastics are recovered but only sent to recycling after passing through complex dry mechanical separation steps such as ballistic separators and NIR sorters. However, these existing processes and plants are unable to adequately clean the films, bags and trays and separate them from other types of plastic, so the majority of them are not sent to reprocessing and are not recycled. These sorting residues that are not recycled are therefore recovered as energy, and the thermal energy they contain is used for electricity and district heating.

[0009] A process for the separation and recovery of plastics is known from the publication DE 10 2013 213 478 A1, which involves the separation of the desired types of plastic from the resulting plastic mixture at the beginning of the process, followed by washing and drying, size separation, color sorting, separation of the desired types of plastic by grade, color sorting of the plastic batches, granulation and production of regranulated products. The disclosed process has the disadvantage that at the beginning certain types of plastics are already pre-separated and therefore only low recycling quotas can be achieved, since a large part of the separated plastics is not recycled but sent to thermal utilization. Summary of the Invention

[0010] It is therefore an object of the present invention to improve a plastic recycling process for treating plastic waste so that a higher recyclable material yield and a significantly increased grade purity can be achieved with recyclates produced from plastic waste mixtures. Furthermore, it is an object of the present invention to economically process a wide variety of material streams offered by the market, to increase the recycling rate and the supply of high-quality recyclates, especially from material streams that have been difficult to recycle up to now, and to meet the demand for decentralized wide-area processing capacities.

[0011] Thus, a plastic recycling method for treating plastic waste is provided, comprising the following steps: providing a plastic waste mixed stream, on the one hand, with a variable ratio of 2D products and a variable ratio of 3D products, and on the other hand, with a non-uniform and variable density distribution, the ratio changing over time; washing both the 2D and 3D parts of the plastic waste mixed stream together; shredding the plastic waste mixed stream while supplying a washing liquid; separating the plastic waste mixed stream into at least two fractions based on density, the separation being performed according to a predeterminable density separation cut; in at least one of the separated fractions: separating the fraction of 2D products and the fraction of 3D products from each other. Providing a plastic waste mixed stream with a variable ratio of 2D and 3D products may mean that the supplied plastic waste mixed stream is significantly non-uniform compared to conventional processes, and may also be subject to large fluctuations in terms of the individual ratios, especially when viewed over time. The plastic waste mixture may be provided as a bale. The compressed plastic bales can be loaded onto a loading belt by a forklift and transported to the hopper of a crusher or shredder where the binding wires can be removed and the wires can optionally be left on the bale. It is conceivable that the washing of the mixed plastic waste stream is carried out using water only. In comparison with conventional processes, the washing of the mixed plastic waste stream can be carried out as a whole, so that 2D goods or films and 3D goods or hard plastics are pre-washed together. In contrast, it is known from conventional processes that these two fractions are washed separately.

[0012] The method according to the invention therefore has the advantage that it is possible to process mixed plastic waste streams with varying 2D / 3D ratios in the input. The combined processing of 2D and 3D products thereby results in a significantly higher yield of all valuable material components for material recycling compared to processes known from the prior art. In addition, HDPE (high density polyethylene) regrind, PP (polypropylene) regrind and PO (polyolefin) film regrind can be recovered in the same process or in a single plant carrying out the process. Furthermore, in a multi-stage implementation of the process, different polymers or thermoplastic grades can be recovered separately from each other.

[0013] As a rule, the 3D / 2D separation in an LVP sorting plant takes place before crushing. In contrast, the present invention has the advantage that only the film / 2D can be separated from the hollow crushed material / 3D by shifting this process stage after the disintegration, thickening and washing process steps. Fluctuations in the 2D to 3D ratio in the plastic mixed stream do not pose problems for the process.

[0014] The proportion of 2D and / or 3D articles in the plastic waste mixed stream may also be detected and the feeding parameters of the plastic waste mixed stream adjusted as a function of the detected 2D and / or 3D articles. The detection of the proportion may be performed, for example, optically and / or gravimetrically. The adjustable feeding parameters may include, for example, the mass flow rate and / or the volume flow rate and / or the feeding rate of the plastic waste mixed stream. The variation range of the 2D or 3D fraction of the plastic waste mixed stream may essentially range between 0% and 100%. In normal operation, this range may in particular be in the range of 20% to 80%, or 30% to 70%.

[0015] Furthermore, the separation of the 2D article portion and the 3D article portion from each other may be performed after separating the mixed plastic waste stream into two fractions.

[0016] In addition, the separation of the plastic waste mixture stream into two fractions can take place after cleaning and / or shredding of the plastic waste mixture stream. The shredding of the waste plastic mixture stream can take place in a wet mill, which may be provided for simultaneous use as a cleaning and cutting mill, particularly for contaminated input materials. Water can be used as the washing liquid. The washing liquid can be fed into the grinding chamber of the mill during the shredding process. Efficient cleaning is possible by shredding the materials against each other. A gravity-assisted flow can be generated in the mill, for example by a feed pump, which allows for a blockage-free conveying without stops.

[0017] It is conceivable that the washing of the mixed plastic waste stream takes place before the shredding of the mixed plastic waste stream. The fact that washing takes place before shredding and that the shredding in a wet mill also includes an additional washing process of the mixed plastic waste stream can significantly improve the quality and yield of the subsequent process steps for the separation of plastic types by type and separation of colors, contributing to minimizing losses. A further washing process of the mixed plastic waste stream can also take place after the shredding of the mixed plastic waste stream.

[0018] Furthermore, before separating the 2D and 3D article portions from each other, the mixed plastic waste stream may be dewatered. The dewatering may include mechanical and / or thermal dewatering.

[0019] The density-based separation of the plastic waste mixture stream can be repeated multiple times to concentrate the desired material fraction. It can therefore be envisaged that the plastic mixture stream passes through several hydrocyclones in succession. The concentration of the crushed material will be higher at the outlet of the hydrocyclone for the heavy particles than at the outlet of the light particles. The density of the second stage of the hydrocyclone can therefore be set stepwise smaller or larger than that of the first stage. The hydrocyclone has an upper cylindrical segment with a tangential inlet and further has a lower conical segment with an underflow or apex nozzle. Furthermore, the hydrocyclone may have a vortex finder or overflow nozzle in the form of a dip tube that projects axially into the interior of the cyclone from above and terminates below the tangential inlet. The tangential inlet to the cylindrical segment forces the liquid into a circular path and flows downwards in a downward vortex. The taper of the cone segments causes the volume to move inwards and accumulate at the bottom of the cone, forming an internal upward vortex that leaks out through the vortex finder or overflow orifice. The aim is to separate the particularly heavy fractions (such as solids) on the cyclone walls and discharge them through the underflow, and the particularly light fractions through the overflow. Hydrocyclones can have vertical flows directed downwards (primary vortex) in the outer region and upwards (secondary vortex) in the inner region. Particles accumulating in these flows are therefore fed either to the upper or lower flow opening.

[0020] The mixed plastic waste stream can be fed into a centrifuge, in particular a hydrocyclone, to separate it into two fractions. Hydrocyclones can be used to separate plastics according to density.

[0021] Furthermore, the predeterminable density for separating the mixed plastic waste stream is between 1 and 1.05 kg / dm 3 It may be adjustable between

[0022] Further, the separation into two fractions may include concentrating the light fraction in at least one first hydrocyclone and concentrating the heavy fraction in at least one second hydrocyclone. The hydrocyclones may be connected in series. For example, a first hydrocyclone may perform a first separation cut into a light fraction and a heavy fraction, further comprising a light fraction hydrocyclone for receiving and further concentrating the light fraction, and / or a heavy fraction hydrocyclone may be further provided for receiving and further concentrating the heavy fraction. The heavy fraction hydrocyclone may be a flat-bottom hydrocyclone.

[0023] In particular, the 3D part may comprise bulky plastic waste such as hollow bodies and the 2D part may comprise flat plastic waste such as films.

[0024] It is conceivable to carry out washing with water, whereby water is used as a washing medium during shredding of the mixed plastic waste stream, the water in any case being free of washing agents and / or flocculants.

[0025] The cleaning and further washing of the plastic waste mixture stream can in any case take place in the friction washer. Due to the inclined orientation, the plastic waste mixture or crushed material in the friction washer is transported by the screw shaft of the friction separator from the bottom to the top outlet, and the cleaning process takes place during the transport from the bottom to the top. The fines, together with water, softened paper etc., can be centrifuged outwards through a fine screen surrounding the screw shaft and can be discharged from the outlet. Additional water can be added directly through the inlet opening if necessary. To prevent the screen holes from clogging, it can be provided for the constant injection of fresh water or clean circulating water. In addition, regular mechanical cleaning of the screen surface can be carried out.

[0026] It may be envisaged that the separation of the 2D and 3D product fractions is carried out by aerial sorting. The individual particles can be separated based on the ratio of inertia and / or gravity to the flow resistance of the air stream. Fine particles, especially flat particles, follow the flow, while coarse particles follow the mass forces. In an aerial sorter, light fractions such as films and 2D can be separated from other heavy fractions such as hard plastics or hollow plastics and 3D. It is also possible to separate two or more fractions from each other. Aerial sorting can be designed as a zigzag aerial sorter. In this case, the washed and shredded plastic stream containing 2D and 3D products is fed via an airtight feed device into a zigzag-shaped aerial sorting channel. In this channel, the light materials are separated from the heavy materials by multiple cross-flow sorting processes. The air required for the separation flows from bottom to top through the aerial sorting channel. The light particles are carried away by the air stream. The heavier particles fall downward against the airflow and are discharged at the base of the sorter.

[0027] Additionally, the method for recycling plastics may include the following steps prior to washing the mixed plastic waste stream: pre-shredding the mixed plastic waste stream; separating heavy materials and impurities from the pre-shredded mixed plastic waste stream. Alternatively, washing may be performed prior to pre-shredding.

[0028] The pre-shredding, in particular shredding, of the mixed plastic waste stream can be carried out when the mixed plastic waste stream is dry. The shredder may have a magnetic separator for ferrous materials and / or a non-ferrous separator for other metals, the corresponding materials having already been separated during the shredding or pre-shredding process. The shredder may be equipped with a safety clutch that allows the shredder to be stopped immediately in the event of the presence of large metal parts in the mixed plastic waste stream.

[0029] It is also conceivable that the heavy materials are separated by a heavy materials trap, which has a sink-float separation, through which the heavy materials are separated. In the heavy materials trap, the heavy materials or impurities can settle in the heavy materials trap due to their high density and exist as settling material. The low-density plastics can be discharged from the heavy materials lift trap together with the liquid as a suspension and are fed to further processing. The plastics contained in the suspension can be, for example, polyethylene (PE) and / or polypropylene (PP) and / or polyethylene terephthalate (PET).

[0030] Additionally, separation of the biofraction can occur prior to separation of the heavy materials.

[0031] Additionally, separation of metal-containing materials can occur prior to separation of heavy materials. Magnets and non-ferrous separators can free the mixed plastic material from the metal components. The metals can then be returned to be recycled.

[0032] Additionally, pre-shredding of the mixed plastic waste stream may be performed prior to shredding, and shredding may produce finer fragments than pre-shredding.

[0033] The process may further include a closed process water circuit without a continuous or periodic fresh water supply, whereby washing, further cleaning and shredding of the mixed plastic waste stream can be integrated into the process water circuit.

[0034] In contrast to known processes, the present invention can provide, at the end of the process, NIR sorting for separation of plastic types and / or VIS sorting for separation of colors. The advantage is that only the washed regrind mixture passes through the NIR separation stage as a single load. This process allows a highly efficient separation of plastics according to grade. In this way, the risk of cross-mixing, which is otherwise always present, no longer exists. The separation of plastic types can include a separation between polypropylene and HD polyethylene. Both fractions can each be subjected to a color sorting. Furthermore, both fractions can be sorted according to being light, dark and / or colored. [Brief description of the drawings]

[0035] Further details of the invention will now be described with reference to the following figures, which show: [Figure 1] 1 is a flowchart of a first embodiment of a plastic recycling method according to the present invention. [Diagram 2] 1 is a flowchart of a second embodiment of a plastic recycling method according to the present invention. [Diagram 3] 1A-1D are diagrams of an exemplary interconnection of two hydrocyclones of different configurations. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0036] In the plastic recycling method for processing plastic waste shown in FIG. 1, the plastic waste mixed stream is first provided in a bale 100. It has a variable ratio of 2D products on the one hand and a variable ratio of 3D products on the other hand. Moreover, the plastic waste mixed stream has a non-uniform density distribution. The plastic waste mixture in the form of a bale is fed to a shredder where it is pre-shredded 110, where in addition to the pre-shredding of the plastic exterior, separation of metal-containing materials from the plastic waste mixed stream 115 takes place. The pre-shredded material is then temporarily held (buffer) 117. A pre-wash screw is then used to wash and soak the plastic waste mixed stream and separate 120 the sinking impurities such as stones, sand or glass. In this process, the plastic waste mixture is fed to a pre-wash tank at the lower end of the pre-wash screw and is forced into the water by a paddle roller. The plastic waste mixture is then transported to the top by one or more screw conveyors. During transportation, the material is in strong motion, so that contaminants such as stones, sand, glass, metal, etc. can easily sink. In addition, the adhesive to the plastic is soaked so that it can be peeled off more easily. Depending on the type of contaminant, different discharge systems can be used. Simple and small contaminants such as stones and glass can be discharged through a time-controlled slide gate system. For large or long contaminants such as wires, or for large amounts of contaminants, scraper-type chain conveyors or screws can be used to discharge the contaminants. The plastic waste mixture is then fed 200 to a first friction washer for cleaning. Due to the inclined orientation, the plastic waste mixture or regrind in the friction washer is transported by the screw shaft of the friction separator from the bottom to the top outlet, and the cleaning process takes place during the transportation from the bottom to the top. During this process, the fine powder can be centrifuged outwards through a fine screen surrounding the screw shaft, together with water, softened paper, etc., and can be discharged from the discharge outlet.The plastic waste mixture stream is then shredded 300 to the target particle size of the material to be ground in a wet mill, where the plastic waste mixture stream is shredded by adding water at the same time as washing. Water is fed into the grinding chamber of the mill during the shredding process. The plastic waste mixture is then fed 200.2 to a second friction washer for re-washing. A density-based separation 400 of the plastic waste mixture stream into two fractions is then performed by a hydrocyclone. In the illustrated embodiment, the separation is at 1 kg / dm. 3 The density cutoff is calculated as a function of the density of the material, where the density is 1 kg / dm 3 The heavy fraction with a density of more than 1 kg / dm is discharged to the bottom of the hydrocyclone. 3 The light fraction less than 1000 mm is discharged to the top of the hydrocyclone. This allows the heavy fraction to be discharged from the process, where it is subsequently first mechanically dewatered 500.1 and then thermally dewatered 500.2. The light part is then separated 600 into a 2D and a 3D fraction in an air separator, which separates the regrind based on the ratio of inertia and / or gravity to flow resistance of the gas stream. The fine particles of the ground material follow the flow and the coarse particles follow the mass forces. Thus, in the air separator, the light fraction, which contains the film or 2D, is separated from the heavy fraction, which contains the hard plastic or hollow plastic or 3D.

[0037] The embodiment of the process according to the invention shown in Figure 2 has two differences compared to the process shown in Figure 1. First, in the embodiment according to Figure 2, the separation is carried out at a rate of 1.05 kg / dm 3 The density is calculated as a function of the separation cutoff of 1.05 kg / dm 3 The heavy fraction, exceeding 1.05 kg / dm3, is discharged to the bottom of the hydrocyclone. 3The light fraction less than 1000 nm is discharged to the top of the hydrocyclone. On the other hand, after separation in the pneumatic sorter 600, separation of the plastic types 700 into the plastic types HDPE and PP is performed by near infrared (NIR) of the 3D hollow polyolefin fraction. Then, separately, both plastic type streams are subjected to color sorting 800, where the light, dark and colored fractions are separated from each other, for example by visible light (VIS) spectroscopy.

[0038] FIG. 3 shows an example of the interconnection of two hydrocyclones 10, 20 for recovering further polymers during density-based separation 400 of a plastic waste mixed stream 1. The plastic waste mixed stream 1 is fed to the first hydrocyclone 10 and contains, for example, PE, PP, PS, PET, PP-T, ABS and other components. In the example shown, the first hydrocyclone 10 is a cone-shaped hydrocyclone and splits the plastic waste mixed stream 1 into a first light fraction 2 and a first heavy fraction 3. The first hydrocyclone 10 separates the first light fraction 2 and the first heavy fraction 3 at a density of 1 kg / dm 3 The first light fraction 2 thus comprises, for example, PE and PP. The first heavy fraction 3 thus comprises the remainder of the plastic waste mixed stream 1, i.e. PS, PET, PP-T, ABS and other components. The first light fraction 2 is then fed to a further step of the process, while the first heavy fraction 3 is fed to a second hydrocyclone 20 designed as a flat-bottom hydrocyclone, in which a density separation cut of up to 1.05 kg / dm ... 3 and in a second hydrocyclone 20 a second light fraction 4 is separated from a second heavy fraction 5. The second light fraction 4 contains PS, PP-T and ABS, while the second heavy fraction 5 contains PET and other components. After passing through the hydrocyclones all fractions 2-5 are fed separately to further process steps.

[0039] The features of the invention disclosed in the foregoing description, in the drawings and in the claims are essential for the realisation of the invention both individually and in any combination. [Explanation of symbols]

[0040] 1. Mixed plastic waste stream 2. First light fraction 3. First Heavy Fraction 4. Second light fraction 5. Second Heavy Fraction 10 First Liquid Cyclone 20 Second Liquid Cyclone 110 Pre-Crushing 115 Separation of metal-containing materials 117 Hold (Buffer) 120 Separation of heavy materials and impurities 100% mixed plastic waste stream provided 200 Cleaning of mixed plastic waste streams 200.2 Further cleaning processes Shredding of 300 mixed plastic waste streams 400 Density-based separation of a mixed plastic waste stream into at least two fractions 500.1 Mechanical dewatering 500.2 Thermal dehydration 600 Separation of 2D and 3D parts Separating Plastic Types at 700 NIR 800 colors to choose from

Claims

1. A plastic recycling method for treating plastic waste, comprising: Providing (100) a mixed plastic waste stream having, on the one hand, a variable ratio of 2D goods and a variable ratio of 3D goods, and, on the other hand, a non-uniform and variable density distribution, the ratio of which varies over time; Washing both portions of the mixed plastic waste stream together (200); shredding (300) both portions of the mixed plastic waste stream together while supplying a washing liquid; Density separating the plastic waste mixed stream into at least two fractions, the separation occurring according to a predeterminable density separation cut (400); In at least one of the separated fractions: separating the fraction of the 2D article and the fraction of the 3D article from each other (500). Methods for recycling plastics, including:

2. Detecting the proportion of 2D goods and / or the proportion of 3D goods in the mixed plastic waste stream; Adjusting the feeding parameters of the plastic waste mixture stream in response to the detected proportion of 2D and / or 3D products.

2. The method for recycling plastics of claim 1, further comprising:

3. 3. A method for recycling plastics according to claim 1 or 2, wherein the separation (500) of the 2D and 3D product portions from each other is carried out after separation of the mixed plastic waste stream into two fractions.

4. A method for recycling plastics according to any of claims 1 to 3, wherein the separation (400) of the plastic waste mixture stream into two fractions is carried out after shredding (300) of the plastic waste mixture stream.

5. A method for recycling plastics according to any of the preceding claims, wherein washing (200) of the mixed plastic waste stream is carried out prior to shredding (300) of the mixed plastic waste stream.

6. Method for recycling plastics according to any of the preceding claims, wherein the operation (200.2) of washing together both parts of the mixed plastic waste stream is carried out after the mixed plastic waste stream has been shredded (300).

7. A method for recycling plastics according to any of the preceding claims, wherein the mixed plastic waste stream is dewatered (500) before the 2D and 3D product portions are separated from each other (600).

8. 8. The method of claim 7, wherein the dewatering comprises mechanical dewatering (500.1) and / or thermal dewatering (500.2).

9. A method for recycling plastics according to any one of claims 1 to 8, wherein the density-based separation (400) of the mixed plastic waste stream is repeated multiple times to concentrate the desired material fraction.

10. A method for recycling plastics according to any of the preceding claims, in which the mixed plastic waste stream is fed to a centrifuge, in particular a hydrocyclone, and separated (400) into two fractions.

11. The predeterminable density for separating (400) the mixed plastic waste stream is between 1 and 1.05 kg / dm 3 The method for recycling plastics according to any one of claims 1 to 10, wherein the amount of wastewater is adjustable between 0.1% and 1.0%.

12. 12. The method of recycling plastics according to claim 10 or 11, wherein the separation (400) into two fractions comprises concentrating the light fraction in at least one first hydrocyclone and concentrating the heavy fraction in at least one second hydrocyclone.

13. The method for recycling plastics according to any one of claims 1 to 12, wherein the 3D portion contains bulk plastic waste and the 2D portion contains sheet-like plastic waste.

14. The method for recycling plastics according to any one of claims 1 to 13, wherein the 3D portion comprises hollow plastic waste and the 2D portion comprises film plastic waste.

15. 15. The method for recycling plastics according to any one of claims 1 to 14, wherein the washing (200) is carried out with water, which is used as a washing medium in the shredding (300) of the mixed plastic waste stream, and the water does not contain any washing agents and / or flocculants.

16. 16. The method for recycling plastics according to any of the preceding claims, wherein the washing (200.1) and the further washing (200.2) of the mixed plastic waste stream are each carried out in a friction washer.

17. A method for recycling plastics according to any of the preceding claims, wherein the separation (600) of the 2D and 3D product parts is carried out by air sorting.

18. Prior to washing (200) of the plastic waste mixed stream, Pre-crushing (110) a mixed plastic waste stream; Separating heavy materials and impurities from the pre-shredded plastic waste mixture stream (120). The method for recycling plastic according to any one of claims 1 to 17, comprising:

19. 18. Method for recycling plastics according to claim 17, wherein the pre-comminute (110), in particular the shredding, of the mixed plastic waste stream is carried out when the mixed plastic waste stream is in a dry state.

20. 20. The method of claim 18 or 19, wherein the separation of heavy materials (120) is performed by a heavy materials trap, the heavy materials trap comprising a sink-float separator for separating the heavy materials.

21. The method for recycling plastics according to any of claims 18 to 20, wherein the separation of heavy materials (120) is further preceded by separation of the biofraction.

22. The method of recycling plastics according to any of claims 18 to 21, wherein the separation of heavy materials (120) is further preceded by separation of metal-containing materials (115).

23. The method for recycling plastics according to any one of claims 18 to 22, wherein pre-shredding (110) of the mixed plastic waste stream is carried out prior to shredding (300), the shredding (300) producing smaller fragments than the pre-shredding (110).

24. 24. The method for recycling plastics according to any one of claims 1 to 23, further comprising a closed process water circuit without a continuous or periodic supply of fresh water.

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