Tracker apparatus
The tracker device with a helical coil fixation member addresses the issues of loose fixation and invasiveness in orthopedic surgery by ensuring secure attachment and minimal scarring, enhancing surgical precision and safety.
Patent Information
- Application Number
- JP2024048699
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2025-10-07
- Estimated Expiration
- 2044-03-25
AI Technical Summary
Conventional bone tracker units in orthopedic surgery are prone to loosening and displacement due to insufficient fixation, causing reduced positioning accuracy and leaving significant scars and bone damage, with invasive methods posing safety risks.
A tracker device with a helical coil fixation member having a pointed end, allowing secure attachment and detachment without drilling, minimizing invasiveness and scarring.
The tracker device provides stable fixation, reduces scars and bone damage, and ensures high precision with minimal invasiveness, facilitating easy removal and rapid healing.
Smart Images

Figure 2025148101000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to tracker devices, and in particular bone tracker devices, that are part of navigation and robotic systems used in performing orthopedic surgical procedures. [Background technology]
[0002] Conventionally, for example, in total hip replacement surgery, navigation systems and robotic systems have been proposed that assist in guiding and inserting an acetabular cup into the patient's acetabulum in an ideal position and direction (see Patent Document 1 below).
[0003] The navigation system includes a stereo camera with a near-infrared light emitting unit, a pelvis tracker unit fixed to the patient's pelvis, a registration tracker unit positioned at a landmark or reference position on the pelvis, a tracker unit coupled to an acetabular cutting tool, and a femur tracker unit coupled to the patient's femur.
[0004] Each of these tracker units is equipped with multiple or single reflective markers or self-luminous markers, and by photographing these tracker units with a stereo camera and measuring the positions of the individual trackers using the principles of trigonometry, the relative positional relationships between the tracker units can be obtained.
[0005] After the positional relationship determined in this way is registered in the computing device, the positional relationship between the pelvis tracker unit and the tracker unit connected to the acetabular cutting tool is continuously measured (tracked), thereby making it possible to grasp changes in the relative position of the acetabular insertion tool with respect to the patient's pelvis (changes associated with body movement and / or tool movement).As a result, in total hip replacement surgery, an implant called an acetabular cup can be placed in the correct pelvic position with the desired lateral and anteversion angles. [Prior art documents] [Patent documents]
[0006] [Patent Document 1] Japanese Patent Application Laid-Open No. 2014-508549 Summary of the Invention [Problem to be solved by the invention]
[0007] The pelvis tracker unit with markers is typically secured to the patient's pelvis using pins or bone screws as fixation members. Specifically, the procedure involves first drilling a pilot hole through an incision in the skin into a region of the pelvis called the iliac crest using an electric drill, and then inserting a bone screw while self-tapping.
[0008] However, in a structure in which the marker part and the bone tracker unit are separated, the fixation member made of a bone screw that attaches the tracker part does not necessarily have sufficient resistance to pull-out when it is embedded in the pelvis (cancellous part), and there is a problem that the tracker part may come out of the pelvis or the screw part may loosen, causing the tracker part to wobble and reducing positioning accuracy. This type of loosening is particularly likely to occur when the patient changes position during surgery, and this is the most troublesome issue for purposes that require high implant placement accuracy and precision. Furthermore, because pins or bone screws, usually with an outer diameter of 4 to 6 mm or more, are inserted through an incision larger than several millimeters, postoperative scars (suture marks) remain on the skin in addition to the incision made for implant placement. Furthermore, holes remain in the pelvis after the bone screws are removed, which take time to close.
[0009] Furthermore, the invasiveness of such fixation methods to the patient can be extremely dangerous. When drilling a pilot hole with an electric drill, the direction of the electric drill may deviate and hit the pelvis or blood vessels. There have been reported cases of bone damage (H. Kan, I. Nusem / Arthroplasty Today 19(2023)101070). Therefore, there are limitations to solving the problem by increasing the number of bone screws or increasing their diameter from the perspective of patient safety.
[0010] The present invention has been made based on the above circumstances. The object of the present invention is to provide a tracker device that is minimally invasive to the patient, highly safe, can be firmly fixed to the patient's pelvis, can be easily removed after surgery, leaves small scars on the skin after removal, and is minimally invasive to the bones. [Means for solving the problem]
[0011] The tracker device of the present invention is a tracker device that constitutes a navigation system used in performing orthopedic surgery, and is characterized in that it comprises a tracker unit having at least one optical marker and a fixation member for fixing the tracker unit to a patient's bone, the fixation member being a helical coil having a pointed end.
[0012] In the tracker device of the present invention, it is preferable that the spiral coil is formed from a wire having a circular cross section, the diameter (d) of the wire being 1.2 to 3.0 mm, the coil diameter (D) being 2.8 to 12 mm, the coil pitch (p) being 2.4 to 30 mm, and the coil length (L) being 8 to 140 mm. In this case, it is particularly preferable that the ratio (D / d) of the coil diameter to the wire diameter is 1.5 to 5, and the coil pitch (p / d) to the wire diameter is 1.35 to 6.
[0013] In the tracker device of the present invention, it is preferable that the spiral coil is formed from wire having a polygonal cross section, such as a circle, semicircle, ellipse, triangle, quadrangle (square, rhombus, rectangle, trapezoid, etc.), pentagon, or hexagon. However, these wires tend to twist around their central axis when formed into a spiral coil. This twisting can widen the entrance or penetration path when screwing the coil body into the bone, loosening the fixation of the spiral coil to the pelvis, etc. Therefore, a circular or polygonal shape is desirable for the wire.
[0014] In the tracker device of the present invention, if the tip of the spiral coil is machined with a cutting edge, it is preferable because there is no need to drill a pilot hole when penetrating the cortical bone on the bone surface.
[0015] It is also preferable that the fixing member is detachable from the tracker unit. It is also preferable that the tracker unit has at least one light-reflecting or light-emitting marker. The tracker unit may also have a two-dimensional tracker on which optically readable information (image information such as a two-dimensional matrix) is printed.
[0016] The tracker device of the present invention is preferably used for fixation to a patient's bones when performing a total joint replacement procedure. For example, it may be suitably used for fixation to a patient's pelvis or femur when performing a total hip replacement surgery. It is also suitable for use in fixing to the patient's femur or tibia when performing total knee replacement surgery. It can also be suitably used for fixing to the necessary bones of a patient when performing other artificial joint replacement procedures (for example, shoulder joint replacement). However, the tracker device is not limited to use in joint replacement surgery, but can also be used in other surgeries requiring precise navigation (such as pelvic fracture repair). [Effects of the Invention]
[0017] According to the tracker device of the present invention, the fixing member is composed of a helical coil with a pointed tip (preferably with a sharp cutting edge), which makes it easy to attach and detach the tracker device from the patient's bone (pelvis).In addition, the tracker device can be attached by hand without using an electric drill or the like, and the depth can be adjusted gradually, making it extremely safe. The tracker device of the present invention is firmly fixed to the bone and has extremely high resistance to being pulled out or loosened. It can also be removed manually.
[0018] Furthermore, any scars left on the skin after removing the tracker device of the present invention are caused by the penetration of the wire of the spiral coil (holes equivalent to the diameter of the wire), and are significantly smaller than those left when pins or bone screws are used, so in most cases, suturing is not required. Furthermore, because only a small amount of bone tissue is removed when the spiral coil is implanted into the bone, the hole left in the bone after the fixation member (spiral coil) is removed is also small. Therefore, use of the tracker device of the present invention is extremely minimally invasive to the patient. [Brief explanation of the drawings]
[0019] [Figure 1A] FIG. 1 is a front view showing a tracker device according to a first embodiment of the present invention. [Figure 1B] FIG. 1 is a side view showing a tracker device of a first embodiment. [Figure 1C] FIG. 2 is a cross-sectional view of a fixing member that constitutes the tracker device of the first embodiment. [Figure 2A] FIG. 10 is a front view showing a tracker device according to a second embodiment of the present invention. [Figure 2B] FIG. 10 is a cross-sectional view of a fixing member that constitutes a tracker device of a second embodiment. [Figure 3] FIG. 10 is a front view showing a tracker device according to a third embodiment of the present invention. [Figure 4] FIG. 10 is a front view showing a tracker device according to a fourth embodiment of the present invention. DETAILED DESCRIPTION OF THE INVENTION
[0020] First Embodiment The tracker device 100 of this embodiment shown in FIGS. 1A to 1C is a tracker device that constitutes a navigation system used when performing total hip replacement surgery, and is fixed to the patient's pelvis.
[0021] The tracker device 100 includes a tracker unit 110 and a fixing member 120. During a hip replacement procedure, the tracker unit 110 is positioned outside the patient's body, and the fixation member 120 has its distal side implanted in the pelvis and its proximal side located outside the body.
[0022] Tracker unit 110 constituting tracker device 100 has four reflective markers (tracking targets) 111 to 114, which are near-infrared reflective ball markers.
[0023] A fixing member 120 is detachably attached to the distal end of the tracker unit 110. The mechanism for attaching and detaching the fixing member 120 is not particularly limited, and an example of such a mechanism is a locking mechanism such as a screw. The fixation member 120 that makes up tracker device 100 consists of a helical coil having a pointed end 121.
[0024] The fixing member 120 consisting of a spiral coil is formed from a wire (round wire) having a circular cross section, and the tip 121 of the fixing member 120 is approximately conical or approximately truncated conical (the apex of the truncated cone may be rounded).
[0025] The fixing member 120 may be made of a metal such as stainless steel, Ni-Ti alloy, Co-Cr alloy, or tantalum, or may be made of such a metal coated with a low-friction resin.
[0026] The diameter d of the wire forming the fixing member 120 is preferably 1.2 to 3.0 mm, and more preferably 1.8 to 2.5 mm. If the wire diameter d is too small, it is difficult to form a fixation member with high pull-out strength, whereas if the wire diameter d is too large, the objectives of the present invention, namely, minimal invasiveness and minimal scarring, cannot be fully achieved.
[0027] The outer diameter (coil diameter) D of the fixing member 120 is preferably 2.8 to 12 mm, and more preferably 5 to 10 mm.
[0028] Here, the ratio (D / d) of the coil diameter D to the wire diameter d is preferably 1.5 to 5. A fixation component with an excessively small D / d ratio cannot exhibit sufficient pull-out strength, while a fixation component with an excessively large D / d ratio is difficult to implant into bone (attach the tracker device) and remove from bone (remove the tracker device).
[0029] The pitch (coil pitch) p of the fixing members 120 is preferably 2.4 to 30 mm.
[0030] The ratio (p / d) of the coil pitch p to the wire diameter d is preferably 1.35 to 6. A fixation element with an excessively small ratio (p / d) (tightly wound) cannot fully achieve the goal of minimal invasiveness, while a fixation element with an excessively large ratio (loosely wound) cannot exhibit sufficient pull-out strength.
[0031] The length (coil length) L of the fixing member 120 is preferably 8 to 140 mm in order to ensure sufficient pull-out resistance.
[0032] Prior to performing a hip replacement surgery, the tracker device 100 of this embodiment is attached to the patient's pelvis. Specifically, tip 121 of fixation member 120 is placed against the patient's skin covering the pelvis (the attachment site of the device), and fixation member 120 is rotated about its axis (in this example, clockwise) to introduce tip 121 into the body and reach the pelvis. If necessary, the tip provided at the tip is set perpendicular to the cortical bone and twisted to penetrate it. Then, by continuing to rotate further in the direction along its original spiral shape, fixation member 120 advances spirally and is embedded in the pelvis. This allows tracker device 100 to be attached to the patient's pelvis.
[0033] Here, the operation of embedding the fixing member 120 into the pelvis to attach the tracker device 100 may be performed with the tracker unit 110 attached to the fixing member 120, but it is also possible to first remove the fixing member 120 from the tracker unit 110, embed the removed fixing member 120 into the pelvis using a jig such as a T-shaped handle, and then attach the tracker unit 110 to the proximal end of the fixing member 120 extending from the skin.
[0034] The reflective markers 111 to 114 provided on the tracker unit 110 can be photographed (recognized) by an infrared camera that constitutes the navigation system. Here, the "position of tracker unit 110 on the patient's pelvis" can be determined by placing reflective trackers (registered trackers) similar to reflective markers 111 to 114 at multiple landmarks or reference positions on the pelvis (for example, the anterior superior iliac spine, the anterior inferior iliac spine, and the iliac crest), photographing them with an infrared camera, and measuring the relative positional relationship between each registered tracker and tracker unit 110. The "position of the tracker unit 110 on the patient's pelvis" determined in this manner is registered in the navigation system computer, and by tracking the position (changes) of the tracker unit 110, changes in the position and orientation of the patient's pelvis can be grasped.
[0035] After the hip replacement surgery is performed, tracker device 100 is removed from the pelvis. The specific procedure is to rotate the fixing member 120 around its axis, in this example to the left (counterclockwise), and then retract the fixing member 120 along the implanted path and remove it from the pelvis, thereby removing the tracker device 100.
[0036] According to the tracker device 100 of this embodiment, it is possible to easily attach and detach the tracker device to and from the patient's pelvis. Furthermore, the tracker device 100 can be attached and detached by manually rotating it using a jig (for example, a T-shaped handle for rotating the fixing member 120) as needed, which provides excellent safety. Furthermore, the fixation member 120 embedded in the pelvis is in a state in which the wire that forms it is contained within the bone tissue, and while conventional screws are anchored to the bone by the unevenness of peaks and valleys on their surface, the wire is in contact along the spiral perforation, so the tracker device 100 of the present invention is firmly fixed to the pelvis when pulled out in the direction of the central axis of the screw or the central axis of the spiral circle, and its pull-out resistance is extremely high. Furthermore, after the fixing member 120 is removed, the scar remaining on the skin is extremely small, equivalent to the diameter of the wire, and no treatment such as suturing is required for a wound of this size. Furthermore, the hole remaining in the pelvis is small and can be closed with bone tissue that regenerates in a short period of time. Taking these factors into consideration, the tracker device 100 of this embodiment is extremely minimally invasive to the patient.
[0037] Second Embodiment The tracker device 200 of this embodiment shown in Figures 2A and 2B is a tracker device that constitutes a navigation system used when performing total hip replacement surgery, and is fixed to the patient's pelvis in the same way as the tracker device 100 of the first embodiment.
[0038] The tracker device 200 includes a tracker unit 210 and a fixing member 220. The configuration of the tracker unit 210 is similar to that of the tracker unit 110 in the first embodiment.
[0039] The fixed member 220 constituting the tracker device 200 is made of a helical coil having a tip 221, and this fixed member 220 is formed from wire having a square cross section, and the tip 221 of the fixed member 220 is in the shape of an approximately quadrangular pyramid or a truncated quadrangular pyramid (which may have a rounded top). The fixing member 220 may be made of the same material as the fixing member 120 of the tracker device 100 of the first embodiment.
[0040] The thickness of the wire material forming the fixing member 220 (the length s of the sides of the square cross section) is preferably 1.5 to 3.0 mm, and more preferably 1.8 to 2.5 mm. The outer diameter (coil diameter) D, pitch (coil pitch) p, and length (coil length) L of the fixing member 220 are the same as those of the fixing member 120 of the tracker device 100 of the first embodiment.
[0041] The tracker device 200 of this embodiment can achieve the same effects as those achieved by the tracker device 100 of the first embodiment.
[0042] Third Embodiment The tracker device 300 of this embodiment shown in FIG. 3 is a tracker device that constitutes a navigation system used when performing total hip replacement surgery, and is fixed to the patient's pelvis in the same manner as the tracker device 100 of the first embodiment.
[0043] The tracker device 300 includes a tracker unit 310 and a fixing member 320. The configuration of the tracker unit 310 is similar to that of the tracker unit 110 in the first embodiment.
[0044] Tracker device 300 comprises a fixed member 320 that consists of a helical coil having a pointed end 321. Fixing member 320, which is made of a spiral coil, is formed from a wire (round wire) having a circular cross section, and has a cutting edge processed at its tip 321. That is, fixing member 320 has the same configuration as fixing member 120 of tracker device 100 of the first embodiment, except that tip 321 has a cutting edge processed.
[0045] As shown in FIG. 3, the cutting edge processed tip 321 has a substantially regular triangular pyramid shape, and edges are formed on the sides (side edges) of the regular triangular pyramid.
[0046] The tracker device 300 of this embodiment can achieve the same effects as those achieved by the tracker device 100 of the first embodiment. Furthermore, since the tip 321 of the fixing member 320 is machined with a cutting edge, its sharpness is increased and the formed edge can efficiently scrape away the cortical bone tissue on the surface of the pelvis, making it possible to more smoothly implant the fixing member 320 into the pelvis.
[0047] <Fourth embodiment> The tracker device 400 of this embodiment shown in FIG. 4 is a tracker device that constitutes a navigation system used when performing total hip replacement surgery, and is fixed to the patient's pelvis.
[0048] The tracker device 400 includes a tracker unit 410 and a fixing member 420. The configuration of the fixing member 420 is similar to that of the fixing member 120 in the first embodiment.
[0049] Tracker unit 410 that constitutes tracker device 400 has a two-dimensional tracker on which optically readable information (image information such as a two-dimensional matrix) is printed.
[0050] The tracker device 400 of this embodiment can achieve the same effects as those achieved by the tracker device 100 of the first embodiment.
[0051] Although the embodiments of the present invention have been described above, the present invention is not limited to these and various modifications are possible. For example, the marker mounted on the tracker unit may be a self-luminous marker. The tracker unit may also be equipped with an optical sensor. The cross section of the wire that forms the fixing member (spiral coil) may be quadrilateral (rhombic, rectangular, trapezoidal, etc.) other than square, semicircular, elliptical, triangular, pentagonal, or hexagonal. Furthermore, the pointed end of the fixing member may be subjected to cutting edge processing other than that shown in the third embodiment. Additionally, the tracker device of the present invention can be fixed to the femur, tibia, or other bones of the patient in addition to the pelvis. [Explanation of symbols]
[0052] 100 Tracker Device 110 Tracker Unit 111~114 Reflective markers 120 Fixing member 121 Tip of fixing member 200, 300, 400 Tracker Device 210, 310, 410 Tracker Unit 220, 320, 420 Fixing member 221 321,421 Point of fixing element
Claims
1. 1. A tracker device that constitutes a navigation system used in performing orthopedic surgery, the tracker device comprising: a tracker unit having at least one optical marker; and a fixation member for fixing the tracker unit to a patient's bone, the fixation member being a helical coil having a pointed end.
2. 2. The tracker device of claim 1, wherein the spiral coil is formed from a wire having a circular cross-section, the wire having a diameter (d) of 1.2 to 3.0 mm, a coil diameter (D) of 2.8 to 12 mm, a coil pitch (p) of 2.4 to 30 mm, and a coil length (L) of 8 to 140 mm.
3. a ratio (D / d) of the coil diameter to the wire diameter is 1.5 to 5; 3. The tracker device of claim 2, wherein the coil pitch to the wire diameter (p / d) is 1.35 to 6.
4. 10. The tracker device of claim 1, wherein the helical coil is formed from wire having a polygonal cross section, such as a circular, semicircular, elliptical, triangular, square, pentagonal, or hexagonal.
5. The tracker device of any one of claims 1 to 4, wherein the pointed end of the spiral coil is machined to have a cutting edge.
6. 5. The tracker device according to claim 1, wherein the fixing member is detachable from the tracker unit.
7. 5. The tracker device of claim 1, wherein the tracker unit has at least one light-reflecting or light-emitting marker.
8. 5. The tracker device according to claim 1, wherein the tracker unit has a two-dimensional tracker on which optically readable information is printed.
9. 5. The tracker device of claim 1, wherein the tracker device is fixed to a patient's bone when performing a joint replacement surgery.
10. 10. The tracker device of claim 9, wherein the tracker device is secured to a patient's pelvis during hip replacement surgery.
11. 10. The tracker device of claim 9, wherein the tracker device is secured to a patient's femur during hip replacement surgery.
12. 10. The tracker device of claim 9, wherein the tracker device is secured to a patient's femur or tibia during knee replacement surgery.
Citation Information
Patent Citations
Method and system for aligning prostheses during surgery
JP2014508549A