Devices, systems, and methods for high resolution photolithography

The high-resolution photolithography system addresses the limitations of existing technologies by integrating a beam pen lithography tip array and advanced alignment protocols to achieve precise and multiplexed patterning of organic materials, enhancing the fidelity of nanoscale features and reagent application.

WO2026122933A1 Publication Date: 2026-06-11TERA-PRINT LLC
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Patent Information

Application Number
PCT/US2025/058363
Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
Priority Date
2025-12-05
Filing Date
2025-12-05
Publication Date
2026-06-11

AI Technical Summary

Technical Problem

Existing photolithography technologies face limitations in achieving high-resolution, precise, and multiplexed patterning of organic materials, particularly in generating nanoscale features below the diffraction limit and ensuring accurate alignment and control of reagent application.

Method used

A high-resolution photolithography system incorporating a mounting stage, light-processing system with a beam pen lithography tip array, positioning system, and reagent system, along with a control system for coordinated control of these components, enabling high-resolution patterned illumination and reagent application, including spatially patterned projected light and reagent materials for organic material synthesis, and advanced alignment protocols like autofocusing and tip-tilt adjustment.

Benefits of technology

Enables high-resolution, multiplexed patterning of organic materials with nanoscale features, reducing errors and improving fidelity in photochemistry processes, allowing for precise control of light dose and reagent application, and supporting diverse applications such as DNA/RNA synthesis and microarray fabrication.

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Abstract

Devices, systems, and method for high resolution photolithography can include a mounting stage for receiving a substrate in position to receive projected light for photolithography, a light processing system for projecting light onto the mounting stage for photolithography on the substrate, and a positioning system for adjusting relative positioning between the light processing system and the mounting stage. A control system for conducting operations for high resolution photolithography, can be configured to determine relative positioning between the light processing system and the mounting stage and for governing operation of the positioning system for adjusting relative positioning.
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