Bolt solid lubricating paste coating device

Abstract

This invention relates to a bolt solid lubricant application device. The device comprises a protective frame, an internal mounting plate, a motor connected to a drive wheel, a bearing seat in the center of the mounting plate containing a bearing, a main shaft within the bearing, a synchronous pulley at the lower end of the main shaft, a brush cylinder at the upper end of the main shaft, a column on the mounting plate, a sliding rod on the inner side of the column, a sliding table on the sliding rod, a cylinder bracket at the upper end of the column with a cylinder 1 on it, a cylinder bracket 2 at the lower end of the cylinder 1, and a cylinder 2 on top of the cylinder bracket 2. A sliding table bracket is located on the side of the protective frame, with a bolt platform on it. The bolt platform has a bolt slot in the center, a stop block on the side of the bolt slot connected to a tension spring, a cylinder 3 on the side of the bolt platform, a cylinder 4 on the outer protective frame of the bolt platform, and a cylinder 5 on top of the cylinder 4. This invention significantly reduces the time required for applying bolts, improves product quality and production efficiency, and provides considerable convenience to the bolt application process.

Description

Technical Field

[0001] The invention belongs to the technical field of bolt lubrication, and in particular relates to a bolt solid lubricating paste coating device. Background Art

[0002] At present, the stator and rotor connecting bolts of megawatt-class permanent magnet direct-drive generators are all large-sized bolts and there are many bolts in a single unit. The application time is long, and there are also problems such as uneven manual application and the thread application length not meeting the requirements. Bolt application personnel need to brush the bolts repeatedly for a long time when applying, which is prone to fatigue. At the same time, the uneven application of solid lubricating paste and insufficient application length will cause quality problems. Therefore, it is necessary to design a bolt solid lubricating paste application device. The device proposed in this patent uses PLC to control the cylinder drive, and cooperates with the motor to drive the brush barrel to rotate to complete the solid lubricating paste brushing. It improves production efficiency, reduces labor intensity, and improves product quality. Summary of the invention

[0003] The present invention aims to overcome the deficiencies in the prior art and provide a bolt solid lubricant smearing device.

[0004] The object of the present invention is achieved in this way: a bolt solid lubricant coating device comprises a frame, a protective frame is arranged on the plane of the frame, a mounting plate is arranged on the lower inner side of the frame, a motor is arranged on the inner wall of the frame below the mounting plate, the motor is connected to a driving wheel, a bearing seat is arranged in the middle of the mounting plate, a bearing is arranged in the bearing seat, a main shaft is arranged in the bearing, a synchronous wheel is connected to the lower end of the main shaft, a brush cylinder is connected to the upper end of the main shaft, a column is arranged on the right side of the mounting plate, a slide rod is arranged on the inner side of the column, a slide table is arranged on the slide rod, and a column is arranged on the right side of the mounting plate. A cylinder bracket 1 is arranged at the upper end of the column, a cylinder 1 is arranged on the cylinder bracket 1, a cylinder bracket 2 is connected to the lower end of the cylinder, a side of the cylinder bracket 2 is fixedly connected to the slide, and a cylinder 2 is arranged on the upper part of the cylinder bracket 2; a slide bracket is arranged on the side of the protective frame, a bolt platform is arranged on the slide bracket, a bolt slot is arranged in the middle of the bolt platform, a stopper is arranged on the side of the bolt slot, a tension spring is connected to the stopper, a cylinder 3 is arranged on the side of the bolt platform, a cylinder 4 is arranged on the protective frame outside the bolt platform, and a cylinder 5 is arranged on the upper part of the cylinder 4.

[0005] The motor is a speed-regulating motor.

[0006] The driving wheel and the synchronous wheel are connected via a synchronous belt.

[0007] The middle part of the second cylinder is fixedly connected to the upper part of the second cylinder bracket.

[0008] The bolt slot is a T-shaped slot.

[0009] A PLC controller is arranged outside the frame, and the PLC controller is connected with the motor, cylinder one, cylinder two, cylinder three, cylinder four and cylinder five through wires.

[0010] An LED lamp is arranged on the upper part of the protection frame.

[0011] A leakage protector and a power switch are arranged outside the frame.

[0012] The present invention realizes the use of a motor-driven brush barrel to replace manual application with a brush during bolt coating. It can solve the problem of excessive fatigue of the operator's arm when brushing bolts, thereby greatly reducing the labor intensity of the operator, solving the fatigue problem of employees in the process of frequently brushing bolts, improving the quality of bolt lubricating paste coating, eliminating the quality risks caused by the non-standard brushing of solid lubricating paste, and effectively solving the problem of uneven lubricating paste coating. Only one operator is needed, which improves the utilization rate of personnel, greatly reduces the time required for brushing bolts, improves product quality and production efficiency, and provides a lot of convenience for the bolt coating process. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a front structural schematic diagram of the present invention.

[0014] Figure 2 It is a right view structural schematic diagram of the present invention.

[0015] Figure 3 It is a schematic diagram of the top structure of the present invention.

[0016] Figure 4 For the present invention Figure 3 Schematic diagram of the local structure at point A in the middle. DETAILED DESCRIPTION

[0017] Embodiment 1, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a bolt solid lubricant smearing device comprises a frame 1, a protective frame 2 is arranged on the plane of the frame 1, a mounting plate 3 is arranged on the lower inner part of the frame 1, and a motor 4 is arranged on the inner wall of the frame 1 below the mounting plate 3, and the motor is a speed regulating motor. The motor 4 is connected to a driving wheel 5, and a bearing seat 6 is arranged in the middle of the mounting plate 3. The bearing seat is fixedly mounted on the mounting plate, which can well fix the bearing so that the bearing runs stably. A bearing 7 is arranged in the bearing seat 6, and a main shaft 8 is arranged in the bearing 7. The lower end of the main shaft 8 is connected to a synchronous wheel 9, and the driving wheel and the synchronous wheel are connected by a synchronous belt 26. The motor drives the driving wheel to rotate, and the driving wheel drives the synchronous wheel to rotate through the synchronous belt, and the synchronous wheel drives the main shaft to rotate, and the main shaft drives the brush barrel to rotate. The upper end of the main shaft 8 is connected to a brush barrel 10, and a brush is arranged in the brush barrel. The brush is coated with lubricating grease to lubricate the bolts. A column 11 is arranged on the right side of the mounting plate 3, and the column is fixed on the mounting plate. A sliding rod 12 is arranged on the inner side of the column 11, and the sliding rod is fixed on the column. A sliding table 13 is arranged on the sliding rod 12, and the clearance between the sliding table and the sliding rod is matched, and the sliding table can slide up and down on the sliding rod. A cylinder bracket 14 is fixedly arranged on the upper end of the column 11, and a cylinder 15 is arranged on the cylinder bracket 14. The lower end of the cylinder 15 is fixedly connected to a cylinder bracket 2 16, and the side of the cylinder bracket 2 16 is fixedly connected to the sliding table 13. When the cylinder 1 is extended or retracted, it can drive the cylinder bracket 2, the sliding table, and the cylinder 2 on the cylinder bracket 2 to move up and down. A cylinder 2 17 is arranged on the upper part of the cylinder bracket 2 16; the middle part of the cylinder 2 is fixedly connected to the upper part of the cylinder bracket 2. Figure 2 As shown, the end of the cylinder barrel of the second cylinder is fixed on the second cylinder bracket, that is, when the second cylinder is extended or retracted, the cylinder barrel of the second cylinder is fixed relative to the second cylinder bracket, and the piston rod of the second cylinder moves up and down to achieve the tightening of the bolt.

[0018] A slide bracket 18 is provided on the side of the protection frame 2. The slide bracket is tilted to support the bolt platform. A bolt platform 19 is provided on the slide bracket 18. A bolt slot 20 is provided in the middle of the bolt platform 19. The bolt slot is a T-shaped slot such as Figure 1 As shown, the bolt can be easily clamped in the bolt clamping slot. A stopper 21 is arranged on the side of the bolt clamping slot 20, and the stopper 21 is connected to a tension spring 22. The spring and the stopper are used to clamp the bolt. A cylinder 3 23 is arranged on the side of the bolt platform 19, and a cylinder 4 24 is arranged on the protective frame outside the bolt platform 19, and a cylinder 5 25 is arranged on the upper part of the cylinder 4 24.

[0019] A PLC controller is installed outside the rack, and the PLC controller is connected to the motor, cylinder 1, cylinder 2, cylinder 3, cylinder 4, and cylinder 5 through wires. An LED light is installed on the top of the protection frame. A leakage protector and a power switch are installed outside the rack. The PLC is preferably the H series high-performance PLC host H16S2R-e produced by Xiamen Haiwei Technology Co., Ltd.

[0020] In the present invention, cylinder two is a circular cylinder, cylinder one and cylinder three are standard servo cylinders, cylinder four and cylinder five are slide servo cylinders, the servo cylinder is based on a standard cylinder and an electronic cylinder positioner as the core, and controls the entire process of extending the cylinder rod from 0 to 100% through a given standard analog electrical signal. Cylinder 3 moves the bolt to a position close to the workstation, sends a signal to PLC, and PLC controls cylinder 5 to extend (at this time, cylinder 2 is in a retracted state). After cylinder 5 clamps the bolt, it sends a signal to PLC, and PLC controls cylinder 4 to extend and send the bolt to the workstation. A proximity switch is installed at the product workstation. After the proximity switch senses that the bolt is in place, it generates a signal to PLC, and PLC controls cylinder 5 to retract. After retracting, it sends a signal to PLC, and PLC controls cylinder 4 to retract. After cylinder 4 retracts, it sends a signal to PLC, and PLC controls cylinder 2 to extend. After cylinder 2 extends, it sends a signal to PLC, and PLC controls cylinder 1 to extend. After cylinder 1 sends the bolt into the brush barrel, it sends a signal to PLC, and PLC controls the motor to start, and the bolt is smeared. After the smearing is completed, cylinder 1 retracts, and after the retraction is completed, cylinder 2 retracts, and then the bolt can be taken out manually.

[0021] The above examples are only preferred examples of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A bolt solid lubricant paste coating device, comprising a frame, characterized in that: The upper plane of the frame is provided with a protective frame, a mounting plate is provided at the lower inner part of the frame, a motor is provided on the inner wall of the frame below the mounting plate, the motor is connected to a driving wheel, a bearing seat is provided in the middle of the mounting plate, a bearing is provided in the bearing seat, a main shaft is provided in the bearing, a synchronous wheel is connected to the lower end of the main shaft, a brush cylinder is connected to the upper end of the main shaft, a brush is provided in the brush cylinder, a lubricating paste is coated on the brush, and the bolts are lubricated, a column is provided on the right side of the mounting plate, a sliding rod is provided on the inner side of the column, a slide table is provided on the slide rod, the slide table and the slide rod are clearance-matched, and the slide table can It can slide up and down on the slide bar, a cylinder bracket 1 is arranged on the upper end of the column, a cylinder 1 is arranged on the cylinder bracket 1, a cylinder bracket 2 is connected to the lower end of the cylinder, a side of the cylinder bracket 2 is fixedly connected to the slide table, a cylinder 2 is arranged on the upper part of the cylinder bracket 2, the end of the cylinder barrel of the cylinder 2 is fixed on the cylinder bracket 2, the cylinder 2 is extended and retracted, the cylinder barrel of the cylinder 2 is fixed relative to the cylinder bracket 2, the piston rod of the cylinder 2 moves up and down to tighten the bolt, and the cylinder 1 can drive the cylinder bracket 2, the slide table, and the cylinder 2 on the cylinder bracket 2 to move up and down when the cylinder 1 is extended and retracted; A slide bracket is arranged on the side of the protection frame, the slide bracket is arranged obliquely, a bolt platform is arranged on the slide bracket, a bolt slot is arranged in the middle of the bolt platform, and the bolt can be easily clamped in the bolt slot, a stopper is arranged on the side of the bolt slot, and the stopper is connected with a tension spring, and the tension spring and the stopper are used to clamp the bolt, a cylinder three is arranged on the side of the bolt platform, a cylinder four is arranged on the protection frame outside the bolt platform, and a cylinder five is arranged on the upper part of the cylinder four; The driving wheel and the synchronous wheel are connected via a synchronous belt; A PLC controller is arranged outside the frame, and the PLC controller is connected with the motor, cylinder one, cylinder two, cylinder three, cylinder four and cylinder five through wires; Cylinder three moves the bolt to a position close to the workstation and sends a signal to the PLC. The PLC controls cylinder five to extend. After cylinder five clamps the bolt, it sends a signal to the PLC. The PLC controls cylinder four to extend and send the bolt to the workstation. A proximity switch is installed at the workstation. After the proximity switch senses that the bolt is in place, it generates a signal to the PLC. The PLC controls cylinder five to retract and sends a signal to the PLC after retraction. The PLC controls cylinder four to retract and sends a signal to the PLC after retraction. The PLC controls cylinder two to extend and sends a signal to the PLC after extension. The PLC controls cylinder one to extend and sends the bolt into the brush tube. The PLC controls the motor to start and the bolt is coated. After coating is completed, cylinder one retracts. After retraction is completed, cylinder two retracts and then the bolt is manually removed.

2. The bolt solid lubricant paste coating device according to claim 1, characterized in that: The motor is a speed-regulating motor.

3. The bolt solid lubricant paste coating device according to claim 1, characterized in that: The middle part of the second cylinder is fixedly connected to the upper part of the second cylinder bracket.

4. The bolt solid lubricant paste coating device according to claim 1, characterized in that: The bolt slot is a T-shaped slot.

5. The bolt solid lubricant paste coating device according to claim 1, characterized in that: An LED lamp is arranged on the upper part of the protection frame.

6. The bolt solid lubricant paste coating device according to claim 1, characterized in that: A leakage protector and a power switch are arranged outside the frame.

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