Buffer device for combed lap handling system

By designing a buffer device in the combed cotton roll handling system, including a temporary storage storage tank and a roll pushing device, the problem of temporary cotton roll storage is solved, the system operating efficiency is improved, and the machine downtime is extended.

CN110540010BActive Publication Date: 2025-01-17JIANGSU KAIGONG MACHINERY
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Patent Information

Application Number
CN201910848321.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-09-09
Publication Date
2025-01-17
Estimated Expiration
2039-09-09

AI Technical Summary

Technical Problem

In the combed cotton roll handling system, the temporary storage of cotton rolls lacks an effective solution, resulting in the shutdown and waiting for the rollover, reducing the efficiency of starting up.

Method used

A cache device of the combed cotton roll handling system is designed, which includes a cotton roll conveyor, a temporary storage tank, a material sensing device and a roll pushing device. The temporary storage and automatic pushing device of the cotton rolls are realized through the temporary storage tank and the roll pushing device. .

Benefits of technology

It realizes the temporary storage of the entire group of cotton rolls at the end of the lap conveyor, avoids the need for the doubling and winding machine to stop and wait, improves the system operating efficiency, and extends the allowed stop time of the doubling and winding machine to facilitate cleaning or maintenance work.

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Abstract

The present invention discloses a caching device for a combed cotton roll transporting system, comprising a cotton roll conveyor, a temporary storage accommodating groove, a material presence sensing device and a roll pushing device. A plurality of temporary storage accommodating grooves capable of accommodating cotton rolls are fixedly installed on one side of the cotton roll conveyor, each temporary storage accommodating groove just corresponds to the position of each cotton roll on the cotton roll conveyor, a fixed end of the roll pushing device is fixedly installed on the other side of the cotton roll conveyor, a moving end of the roll pushing device can push the cotton roll on the cotton roll conveyor into the corresponding temporary storage accommodating groove, the material presence sensing device can sense the cotton roll in the temporary storage accommodating groove and transmit a signal to a controller of the combed cotton roll transporting system, the controller of the combed cotton roll transporting system controls the operation of the roll pushing device and a lifting trolley of the combed cotton roll transporting system, the present invention does not affect the operation of the strip and roll machine, and at the same time gives the lifting trolley a certain buffer time, so that the overall operation of the system is smoother.
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Description

Technical Field

[0001] The invention relates to a combed cotton lap transport system, in particular to a combed cotton lap transport system buffer device. Background Art

[0002] The cache device of the combed cotton lap handling system is used in the combing process of spinning enterprises and the automatic handling system between the strip and the lap to realize the temporary storage of cotton laps. A group of cotton laps produced by the strip and the lap machine are neatly transported to one end of the comber by the conveying mechanism in groups of eight. If they are not transported away in time, the cotton laps produced by the strip and the lap will have no place to be placed, so they will be in a state of waiting for a long time, which reduces the efficiency of the start-up operation. Summary of the invention

[0003] In order to overcome the above-mentioned defects, the present invention provides a combed cotton roll handling system buffer device, which can realize the temporary storage of cotton rolls at the end of the cotton roll conveyor, so that the overall operation of the combed cotton roll handling system is smoother.

[0004] The technical solution adopted by the present invention to solve its technical problems is as follows: a caching device of a combed cotton roll handling system, including a cotton roll conveyor, a temporary storage holding slot, a material presence sensing device and a roll pushing device. A plurality of temporary storage holding slots capable of accommodating cotton rolls are fixedly installed on one side of the cotton roll conveyor, and each temporary storage holding slot corresponds exactly to the position of each cotton roll on the cotton roll conveyor. The fixed end of the roll pushing device is fixedly installed on the other side of the cotton roll conveyor, and the moving end of the roll pushing device can push the cotton roll on the cotton roll conveyor into the corresponding temporary storage holding slot. The material presence sensing device can sense the cotton roll in the temporary storage holding slot and transmit a signal to the controller of the combed cotton roll handling system. The controller of the combed cotton roll handling system controls the operation of the roll pushing device and the lifting trolley of the combed cotton roll handling system.

[0005] As a further improvement of the present invention, an arc-shaped cotton roll holding platform is formed on the cotton roll conveyor.

[0006] As a further improvement of the present invention, the height of each temporary storage accommodating groove is lower than the height of the arc-shaped cotton roll holding platform on the cotton roll conveyor, and an inclined feeding channel is formed on one side of the temporary storage accommodating groove and is directly connected with the arc-shaped cotton roll holding platform.

[0007] As a further improvement of the present invention, the inclined feed channel on one side of the temporary storage accommodating tank is a trumpet-shaped structure whose width at one end close to the cotton roll conveyor is greater than that at one end close to the temporary storage accommodating tank.

[0008] As a further improvement of the present invention, the temporary storage accommodating groove is a rectangular parallelepiped structure, and the distance between the two side walls of the temporary storage accommodating groove along the axial direction of the cotton roll is exactly equal to the distance between the two combing eyes of the combing machine.

[0009] As a further improvement of the present invention, the temporary storage trough includes a support plate, a partition plate and a block. The support plate is fixedly connected to the cotton roll conveyor. The side of the support plate away from the conveyor forms a horizontal plane, and the side close to the cotton roll conveyor forms an inclined plane. The inclined plane of the support plate is connected with the arc-shaped cotton roll holding platform of the cotton roll conveyor. A number of partition plates and block plates are fixedly installed on the support plate at intervals along the axial direction of the cotton roll. Every two partition plates form a group. Each group of partition plates, support plates and block plates located between each group of two partition plates form a temporary storage trough.

[0010] As a further improvement of the present invention, the support plate is provided with a plurality of long first mounting holes extending along the axial direction of the cotton roll, and the partition is provided with a long second mounting hole extending perpendicular to the axial direction of the cotton roll. The partition is mounted on the support plate by means of bolts passing through the first mounting holes on the support plate and the second mounting holes on the partition.

[0011] As a further improvement of the present invention, the temporary storage tank also includes a partition bracket, and the partition bracket is fixedly positioned with the bottom surface of the support plate, the ground and the column of the cotton roll conveyor.

[0012] As a further improvement of the present invention, the roll pushing device includes a roll pushing bracket, a connecting rod and a driving device. The roll pushing bracket is fixedly installed on the other side wall of the cotton roll conveyor. One end of the connecting rod is hinged to the upper end of the roll pushing bracket, and the other end can just push the outer circumferential surface of the cotton roll on the cotton roll conveyor. The driving device drives the connecting rod to swing.

[0013] As a further improvement of the present invention, the driving device is a cylinder, the cylinder body of the cylinder is hinged to the lower end of the push-roll bracket, the piston rod of the cylinder is hinged to the middle of the connecting rod, and at least one spaced push rod is fixedly installed on the end of the connecting rod, and the end of the push rod is provided with an arc contact surface matching the outer side surface of the cotton roll circumference.

[0014] The beneficial effects of the present invention are as follows: the present invention realizes the temporary storage of a whole group of cotton rolls at the end of the cotton roll conveyor by arranging a temporary storage trough on one side of the cotton roll conveyor and a roll pushing device on the other side, which does not affect the operation of the strip and roll machine, and at the same time gives a certain buffer time to the docking and lifting trolley that transports the group of cotton rolls to the combing machine, so that the overall operation of the system is smoother. In addition, the cotton rolls in the temporary storage trough have not been transported away. Because the cotton roll conveyor station has been cleared, another group (8) of cotton rolls can be placed at the end of the cotton roll conveyor, thus forming a reserve of two groups (16) of reserve rolls. At this time, the cotton roll storage is in a saturated state, which can effectively extend the allowable downtime of the strip and roll machine, and use the intermittent time to plan the cleaning or maintenance of the strip and roll machine to avoid affecting the matching supply between the front and rear processes. Especially when multiple varieties of spinning are produced simultaneously and multiple conveyor lines are supplied simultaneously, the cotton roll semi-finished products are cached for the switched varieties, which solves the problem of cotton roll connection supply and reserve. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A perspective view of the present invention;

[0016] Figure 2 It is a front view of the present invention;

[0017] Figure 3 A top view of the present invention;

[0018] Figure 4 It is a three-dimensional diagram of the structural principle of the rolling device of the present invention;

[0019] Figure 5 It is a front view of the structural principle of the rolling device of the present invention. DETAILED DESCRIPTION

[0020] Embodiment: A caching device for a combed cotton roll handling system comprises a cotton roll conveyor 3, a temporary storage accommodating slot, a material presence sensing device 11 and a roll pushing device. A plurality of temporary storage accommodating slots capable of accommodating cotton rolls are fixedly installed on one side of the cotton roll conveyor 3, and each temporary storage accommodating slot corresponds exactly to the position of each cotton roll on the cotton roll conveyor 3. The fixed end of the roll pushing device is fixedly installed on the other side of the cotton roll conveyor 3. The moving end of the roll pushing device can push the cotton roll 12 on the cotton roll conveyor 3 into the corresponding temporary storage accommodating slot. The material presence sensing device 11 can sense the cotton roll 12 in the temporary storage accommodating slot and transmit a signal to the controller of the combed cotton roll handling system. The controller of the combed cotton roll handling system controls the operation of the roll pushing device and the lifting trolley of the combed cotton roll handling system. The material sensing device 11 can be a photoelectric device fixedly installed on the side wall of the temporary storage tank. The side wall of the temporary storage tank is designed with a circular hole with two ends passing through at the corresponding photoelectric device. When the cotton roll 12 is pushed into the temporary storage tank, a barrier is formed. The photoelectric detection signal is read by the controller of the combing cotton roll handling system and transmitted to the lifting trolley above the combing. The lifting trolley can transport the cotton roll 12 in the temporary storage tank to the combing machine. If the photoelectric signal is not changed, that is, the cotton roll is always in the temporary storage tank, the roll pushing device will not push the next group of cotton rolls 12 into the temporary storage tank. The present invention sets a temporary storage tank at the end of the cotton roll conveyor 3 (towards the end of the combing machine), which can realize the temporary storage of the whole group of cotton rolls neatly, quickly and automatically, without affecting the operation of the strip winding machine, and at the same time, a certain buffer time is given to the docking and lifting trolley that transports the group of cotton rolls 12 to the combing machine, so that the overall operation of the system is smoother. In addition, the cotton rolls 12 in the temporary storage tank have not been transported away. Because the cotton roll conveyor 3 station has been cleared, another group (8) of cotton rolls 12 can be placed at the end of the cotton roll conveyor 3, thus forming a reserve of two groups (16) of rolls. At this time, the cotton roll storage is in a saturated state, which can effectively extend the allowable downtime of the strip winding machine. The strip winding machine can be cleaned or maintained in a planned manner during the interval time to avoid affecting the matching supply between the front and rear processes. Especially when multiple varieties of spinning are produced simultaneously and multiple conveyor lines are supplied simultaneously, the cotton roll semi-finished products are cached for the switched varieties, which solves the problem of cotton roll connection supply and reserve.

[0021] The cotton roll conveyor 3 is provided with an arc-shaped cotton roll holding platform 13 to achieve stable storage of the cotton rolls on the cotton roll conveyor 3.

[0022] The height of each temporary storage accommodating groove is lower than the height of the arc-shaped cotton roll holding platform 13 on the cotton roll conveyor 3, and an inclined feeding channel 14 is formed on one side of the temporary storage accommodating groove to be directly connected with the arc-shaped cotton roll holding platform 13. The temporary storage accommodating groove and the arc-shaped cotton roll holding platform 13 preferably form a height difference of about 100 mm, so that the cotton roll can smoothly roll from the conveyor to the temporary storage accommodating groove with the help of this height difference.

[0023] The inclined feed channel 14 on one side of the temporary storage tank is a trumpet-shaped structure whose width is greater at one end near the cotton roll conveyor 3 than at one end near the temporary storage tank. The gradually increasing inlet facilitates the smooth entry of the cotton roll into the temporary storage tank.

[0024] The temporary storage tank is a rectangular parallelepiped structure, and the distance between the two side walls of the temporary storage tank along the axial direction of the cotton roll is exactly equal to the distance between the two combing eyes of the combing machine, so as to ensure that the lifting trolley can accurately lift the cotton roll to the combing machine.

[0025] The temporary storage accommodating groove includes a support plate 6, a partition plate 1 and a stopper 5. The support plate 6 is fixedly connected to the cotton roll conveyor 3. The support plate 6 forms a horizontal plane on the side away from the conveyor and forms an inclined plane on the side close to the cotton roll conveyor 3. The inclined plane of the support plate 6 is connected with the arc-shaped cotton roll holding platform 13 of the cotton roll conveyor 3. A plurality of partition plates 1 and stopper 5 are fixedly installed on the support plate 6 at intervals along the axial direction of the cotton roll. Every two partition plates 1 form a group. Each group of partition plates 1, support plates 6 and stopper 5 located between each group of two partition plates 1 form a temporary storage accommodating groove. The groove structure composed of the partition 1, the support plate 6 and the stopper 5 can realize the stable positioning of the whole group of cotton rolls. The stopper 5 is preferably about 120mm higher than the support plate 6 to realize the axial limitation of the cotton roll. The partition 1 includes a first side wall and a second side wall. There is an obtuse angle between the first side wall and the second side wall. The end of the first side wall of the partition 1 is connected to the arc-shaped cotton roll holding platform 13 of the cotton roll conveyor 3. An inclined feeding channel 14 is formed between the first side walls of each group of partitions 1. A storage space for just one cotton roll is formed between the second side wall of each group of partitions 1 and the stopper 5. Each group of partitions 1 has two symmetrical pieces on the left and right. The first side walls of the two adjacent groups of partitions 1 are close to each other on the conveyor side. When they are close together, they are aligned with the gap between the cotton rolls. The second side wall at the end away from the conveyor is evenly distributed on the support plate 6 in a parallel shape.

[0026] The support plate 6 is provided with a plurality of first long strip mounting holes extending along the axial direction of the cotton roll, and the partition plate 1 is provided with a second long strip mounting hole extending perpendicular to the axial direction of the cotton roll, and the partition plate 1 is mounted on the support plate 6 by passing bolts through the first mounting holes on the support plate 6 and the second mounting holes on the partition plate 1. The position of the partition plate 1 on the support plate 6 can be adjusted by installing the long strip holes, so as to adjust the distance between each group of partition plates 1, and adjust the relative position between the partition plate 1 and the cotton roll conveyor 3, so as to ensure that the interval size of the cotton rolls at the cache position matches the combing spacing of the combing machine.

[0027] The temporary storage tank also includes a partition bracket 4, which is fixedly positioned with the bottom surface of the support plate 6, the ground and the column of the cotton roll conveyor 3. The support plate 6 is supported and positioned by the partition bracket 4, and the partition bracket 4 is preferably about 100mm lower than the conveyor column.

[0028] The roll pushing device includes a roll pushing bracket 2, a connecting rod 9 and a driving device. The roll pushing bracket 2 is fixedly mounted on the other side wall of the cotton roll conveyor 3. One end of the connecting rod 9 is hinged to the upper end of the roll pushing bracket 2, and the other end can just push the outer surface of the circumference of the cotton roll on the cotton roll conveyor 3. The driving device drives the connecting rod 9 to swing. The roll pushing bracket 2 can be a square sheet metal structure, one end of which is fastened to the conveyor by screws, and the other end is designed with a rotating shaft 7 that crosses the two surfaces. One end of the connecting rod 9 is sleeved at the middle position of the rotating shaft to realize a hinge connection.

[0029] The driving device is a cylinder 8, the cylinder body of the cylinder 8 is hinged to the lower end of the roll push support 2, the piston rod of the cylinder 8 is hinged to the middle of the connecting rod 9, at least one push rod 10 arranged at intervals is fixedly installed at the end of the connecting rod 9, and the end of the push rod 10 is provided with an arc contact surface matching the outer side of the circumference of the cotton roll. The cylinder 8 is preferably a cylinder 8 with a Y-shaped fork, and the push rods 10 are preferably three parallel and spaced. When the piston rod of the cylinder 8 performs a telescopic action, it drives the connecting rod 9 to rotate at a certain angle around the rotating shaft, thereby realizing that the push rod 10 of the conveyor cotton roll station pushes the cotton roll in the oblique downward direction of the cotton roll.

[0030] When the cotton roll is transported to the combing machine on the conveyor, the travel switch at the tail end of the conveyor detects that the cotton roll is in place, and the signal is also transmitted to the controller of the combing cotton roll handling system. The controller of the combing cotton roll handling system controls the cylinder 8 of the roll pushing device to move, push the cotton roll into the temporary storage tank, and complete the release of the conveyor cotton roll station. When the cotton roll rolls into the temporary storage tank and happens to be at the detection station of the photoelectric reflection, the signal is randomly read by the controller of the combing cotton roll handling system and notified to the lifting trolley above the combing. If the signal is not changed, that is, the cotton roll is always in the temporary storage tank, the roll pushing device will not push the next group of cotton rolls onto the bracket. Such a design can also avoid the phenomenon of mistaken roll pushing when other foreign objects interfere with the photoelectric signal.

Claims

1. A combed cotton lap handling system buffer device, characterized in that: The invention comprises a cotton roll conveyor (3), a temporary storage trough, a material sensing device (11) and a roll pushing device. A plurality of temporary storage troughs capable of accommodating cotton rolls are fixedly installed on one side of the cotton roll conveyor, each temporary storage trough corresponds to the position of each cotton roll on the cotton roll conveyor. The fixed end of the roll pushing device is fixedly installed on the other side of the cotton roll conveyor. The moving end of the roll pushing device can push the cotton roll (12) on the cotton roll conveyor into the corresponding temporary storage trough. The material sensing device can sense the cotton roll in the temporary storage trough and transmit a signal to the controller of the combed cotton roll handling system. The combed cotton roll handling system The controller of the transport system controls the operation of the roll pushing device and the lifting trolley of the combed cotton roll transport system. The temporary storage tank includes a support plate (6), a partition plate (1) and a stopper (5). The support plate is fixedly connected to the cotton roll conveyor. The side of the support plate away from the conveyor forms a horizontal plane, and the side close to the cotton roll conveyor forms an inclined plane. The inclined plane of the support plate is connected with the arc-shaped cotton roll holding platform of the cotton roll conveyor. A plurality of partition plates and stoppers are fixedly installed on the support plate at intervals along the axial direction of the cotton roll. Every two partition plates form a group. Each group of partition plates, support plates and stoppers located between the two partition plates in each group form a temporary storage tank.

2. The combed cotton lap handling system buffer device according to claim 1, characterized in that: An arc-shaped cotton roll holding platform (13) is formed on the cotton roll conveyor.

3. The combed cotton lap handling system buffer device according to claim 2, characterized in that: The height of each temporary storage accommodating groove is lower than the height of the arc-shaped cotton roll holding platform on the cotton roll conveyor, and an inclined feeding channel (14) is formed on one side of the temporary storage accommodating groove and is directly connected with the arc-shaped cotton roll holding platform.

4. The combed cotton lap handling system buffer device according to claim 3, characterized in that: The inclined feed channel on one side of the temporary storage accommodating tank is a trumpet-shaped structure whose width at one end close to the cotton roll conveyor is greater than that at one end close to the temporary storage accommodating tank.

5. The combed cotton lap handling system buffer device according to claim 3, characterized in that: The temporary storage accommodating groove is a rectangular parallelepiped structure, and the distance between the two side walls of the temporary storage accommodating groove along the axial direction of the cotton roll is exactly equal to the distance between the two combing eyes of the combing machine.

6. The combed cotton lap handling system buffer device according to claim 1, characterized in that: The support plate is provided with a plurality of first long mounting holes extending along the axis of the cotton roll, and the partition plate is provided with a second long mounting hole extending perpendicular to the axis of the cotton roll. The partition plate is mounted on the support plate by bolts passing through the first mounting holes on the support plate and the second mounting holes on the partition plate.

7. The combed cotton lap handling system buffer device according to claim 1, characterized in that: The temporary storage tank also includes a partition bracket (4), which is fixedly positioned with the bottom surface of the support plate, the ground and the column of the cotton roll conveyor.

8. The combed cotton lap handling system buffer device according to claim 1, characterized in that: The roll pushing device comprises a roll pushing bracket (2), a connecting rod (9) and a driving device. The roll pushing bracket is fixedly mounted on the other side wall of the cotton roll conveyor. One end of the connecting rod is hinged to the upper end of the roll pushing bracket, and the other end can just push the outer circumferential surface of the cotton roll on the cotton roll conveyor. The driving device drives the connecting rod to swing.

9. The combed cotton lap handling system buffer device according to claim 8, characterized in that: The driving device is a cylinder (8), the cylinder body of which is hinged to the lower end of the roll pushing bracket, the piston rod of the cylinder is hinged to the middle of the connecting rod, at least one push rod (10) arranged at intervals is fixedly installed at the end of the connecting rod, and the end of the push rod is provided with an arc contact surface matching the outer side surface of the cotton roll circumference.

Citation Information

Patent Citations

  • Temporary storage device of combed lap handling system

    CN210854033U