Automatic cleaning device for mobile weighing vehicle track

By designing an automatic cleaning mobile weighing vehicle track device, and using high-pressure nozzles and rubber brushes to clean the materials on the track, the problem of derailment caused by materials falling off the rails is solved, and the stable operation and normal production of the weighing vehicle are achieved.

CN110761238BActive Publication Date: 2025-04-15ACRE COKING & REFRACTORY ENG CONSULTING CORP DALIAN MCC
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Patent Information

Application Number
CN201911192852.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-11-28
Publication Date
2025-04-15
Estimated Expiration
2039-11-28

AI Technical Summary

Technical Problem

During the weighing process of materials, traditional mobile weighing vehicles, due to different material particle sizes, the materials fall on the track, which is faster to derail, which affects production stability.

Method used

An automatic cleaning and moving weighing vehicle track device is designed, including a front wheel cleaning device, a rear wheel cleaning device, a water tank, a solenoid valve, a cleaning pipeline, a rubber brush, a pipeline rotation device, a limit switch and a control system, and the materials on the track are quickly cleaned through high-pressure nozzles and rubber brushes.

Benefits of technology

It realizes rapid cleaning of track materials, ensures the safe and stable operation of the weighing vehicle, avoids derailment, and improves the normality of production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of mobile weighing vehicles, and in particular to an automatic track cleaning device for mobile weighing vehicles. It includes a front wheel cleaning device, a rear wheel cleaning device, a water tank, a solenoid valve, a cleaning pipe, a rubber brush, a pipe rotating device, a limit switch and a control system; the water tank is installed on the body of the mobile weighing vehicle, the water tank is connected to the cleaning pipe, the solenoid valve is installed on the cleaning pipe, the control system controls the switch of the solenoid valve, and the high-pressure nozzle and the rubber brush are installed at the end of the cleaning pipe; the pipe rotating device is connected to and drives the cleaning pipe to rotate, and the control system controls the pipe rotating device; two limit switches are respectively installed at the front and rear ends of the weighing vehicle, and the limit switches are connected to and control the travel motor of the mobile weighing vehicle; the front wheel cleaning device and the rear wheel cleaning device are respectively installed at the bottom of the front wheel and the rear wheel. The materials deposited on the track of the weighing vehicle are quickly cleaned to ensure the safe and stable operation of the weighing vehicle.
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Description

Technical Field

[0001] The invention relates to the technical field of mobile weighing vehicles, and in particular to an automatic cleaning track device for a mobile weighing vehicle. Background Art

[0002] Since the beginning of the 21st century, with the development of science and technology, new issues have been raised for raw materials in the iron and steel metallurgy, electronics, chemical industry, building materials and other industries, and the use conditions have become more and more demanding and special. The preparation of the required raw materials must go through necessary batching and mixing processes. In particular, in the process of weighing materials, the traditional process uses belt weighing scales for weighing, but the weighing accuracy is low. Currently, mobile weighing vehicles are mainly used for material weighing. Due to the different properties and particle sizes of various materials, some materials will fall on the track of the mobile weighing vehicle, and the running speed of the mobile weighing vehicle is generally 40m / min, which leads to unstable operation of the mobile weighing vehicle and even derailment, seriously affecting the normal production. Summary of the invention

[0003] In order to overcome the shortcomings of the prior art, the present invention provides an automatic cleaning device for a mobile weighing vehicle track, which can quickly clean the materials deposited on the weighing vehicle track and ensure the safe and stable operation of the weighing vehicle.

[0004] In order to achieve the above object, the present invention adopts the following technical solutions:

[0005] An automatic cleaning track device for a mobile weighing vehicle comprises a front wheel cleaning device, a rear wheel cleaning device, a water tank, a solenoid valve, a cleaning pipe, a rubber brush, a pipe rotating device, a limit switch and a control system; the water tank is installed on the body of the mobile weighing vehicle, the water tank is connected to the cleaning pipe, the solenoid valve is installed on the cleaning pipe, the control system controls the switch of the solenoid valve, and a high-pressure nozzle and a rubber brush are installed at the end of the cleaning pipe; the pipe rotating device is connected to and drives the cleaning pipe to rotate, and the control system controls the pipe rotating device; two limit switches are respectively installed at the front end and the rear end of the weighing vehicle, and the limit switches are connected to and control the travel motor of the mobile weighing vehicle; the front wheel cleaning device and the rear wheel cleaning device are respectively installed at the bottom of the front wheel and the rear wheel.

[0006] The control system includes a PLC controller, and the PLC controller controls the switch of the solenoid valve through a relay.

[0007] The solenoid valve is an electric ball valve.

[0008] It also includes a pipeline rotating joint, through which the water tank is connected to the cleaning pipeline.

[0009] The pipeline rotating device includes a pipeline rotating motor, a large gear and a small gear. The pipeline rotating motor is connected to the small gear, the small gear is meshed with the large gear, and the large gear is installed on the cleaning pipeline; the pipeline rotating motor drives the cleaning pipeline to rotate, and the control system controls the rotating motor.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] 1) The present invention includes a front wheel cleaning device, a rear wheel cleaning device, a high-pressure nozzle and a rubber brush. The high-pressure nozzle sprays high-pressure mist water droplets on the track. After the materials not cleaned by the front wheel cleaning device are flushed again with high pressure, the rubber brush will clean the water droplets and materials attached to the track again; finally, the rear wheel cleaning device fixed on the rear wheel of the mobile weighing vehicle will clean the track again, so that the materials on the track are completely cleaned.

[0012] 2) When the running direction of the mobile weighing vehicle changes, a conversion signal is sent, and the water spray pipe is driven by the control system to rotate 180°, ensuring that the front wheel cleaning device, water spray mist, rubber brush, and rear wheel cleaning device play a cleaning role in turn.

[0013] 3) The present invention is provided with a limit switch. When the weighing vehicle approaches an obstacle, the limit switch controls the traveling motor of the mobile weighing vehicle to stop running, and the weighing vehicle will automatically reduce the running speed until it stops, thereby ensuring the safe operation of the weighing vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic front view of the structure of the present invention;

[0015] Figure 2 It is a schematic side view of the structure of the present invention;

[0016] Figure 3 This is the electrical schematic diagram of the control system of the present invention controlling the solenoid valve;

[0017] Figure 4 This is the electrical principle diagram of the travel switch of the present invention controlling the travel motor of the weighing vehicle through the coil;

[0018] Figure 5 It is the electrical principle diagram of the pipeline rotating motor of the present invention.

[0019] In the figure: 1-front wheel cleaning device 2-rear wheel cleaning device 3-water tank 4-solenoid valve 5-cleaning pipe 6-rubber brush 7-pipe rotating device 71-rotating motor 72-large gear 73-small gear 8-limit switch 9-high pressure nozzle 10-pipe rotating joint 11-weighing car DETAILED DESCRIPTION

[0020] The specific implementation of the present invention will be further described below in conjunction with the accompanying drawings:

[0021] The following examples are implemented on the premise of the technical solution of the present invention, and provide detailed implementation methods and specific operation processes, but the protection scope of the present invention is not limited to the following examples. The methods used in the following examples are conventional methods unless otherwise specified.

[0022] like Figure 1 , Figure 2 As shown, an automatic cleaning track device for a mobile weighing vehicle includes a front wheel cleaning device 1, a rear wheel cleaning device 2, a water tank 3, a solenoid valve 4, a cleaning pipe 5, a rubber brush 6, a pipe rotating device 7, a limit switch 8 and a control system.

[0023] The water tank 3 is installed on the body of the mobile weighing vehicle 11 . The water tank 3 is connected to the cleaning pipeline 5 through a pipeline rotary joint 10 . The high-pressure nozzle 9 and the rubber brush 6 are installed at the end of the cleaning pipeline 5 .

[0024] The solenoid valve 4 is an electric ball valve, and the solenoid valve 4 is installed on the cleaning pipeline 5. Figure 3 As shown, the control system includes a PLC controller, and the PLC controller controls the switch of the solenoid valve 4 through a relay.

[0025] The pipeline rotating device 7 includes a pipeline rotating motor 71, a large gear 72 and a small gear 73. The pipeline rotating motor 71 is connected to the small gear 73, the small gear 73 is meshed with the large gear 72, and the large gear 72 is installed on the cleaning pipeline 5; the pipeline rotating motor 71 drives the cleaning pipeline 5 to rotate. Figure 5 As shown, the electrical control system controls the rotation of the cleaning pipeline 5 by controlling the pipeline rotation motor 71 .

[0026] Two limit switches 8 are respectively installed at the front end and the rear end of the weighing vehicle 11. Figure 4 As shown, the limit switch 8 controls the travel motor of the mobile weighing vehicle through the coil. The front wheel cleaning device 1 and the rear wheel cleaning device 2 are respectively installed at the bottom of the front wheel and the rear wheel of the weighing vehicle. The front wheel cleaning device 1 and the rear wheel cleaning device 2 are brushes made of high-strength, high-toughness, and high-wear-resistant materials.

[0027] When the mobile weighing vehicle moves, the front wheel cleaning device 1 fixed on the front wheel frame of the mobile weighing vehicle will clean the materials attached to the track; at the same time, the mobile weighing vehicle will send an equipment operation signal to the PLC controller, the PLC controller will open the solenoid valve 4, and the high-pressure nozzle 9 will spray high-pressure mist water droplets on the track. After the materials not cleaned by the front wheel cleaning device 1 are flushed again with high pressure, the rubber brush 6 will clean the water droplets and materials attached to the track again; finally, the rear wheel cleaning device fixed on the rear wheel of the mobile weighing vehicle will clean the track again, so that the materials on the track are completely cleaned.

[0028] When the running direction of the mobile weighing vehicle changes, a conversion signal is sent, and the cleaning pipe 5 is driven by the control system to rotate 180°, ensuring that the front wheel cleaning device 1, the water spray, the rubber brush 6, and the rear wheel cleaning device 2 play a cleaning role in sequence.

[0029] When the weighing vehicle 11 approaches an obstacle, the limit switch 8 controls the moving weighing vehicle's travel motor to stop running, and the weighing vehicle 11 will automatically reduce its running speed until it stops, thereby ensuring the safe operation of the weighing vehicle 11.

[0030] The present invention can quickly clean the materials deposited on the track of the weighing vehicle, thereby ensuring the safe and stable operation of the weighing vehicle.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An automatic cleaning mobile weighing vehicle track device, characterized in that: It includes a front wheel cleaning device, a rear wheel cleaning device, a water tank, a solenoid valve, a cleaning pipe, a rubber brush, a pipe rotating device, a limit switch and a control system; the water tank is installed on the body of the mobile weighing vehicle, the water tank is connected to the cleaning pipe, the solenoid valve is installed on the cleaning pipe, the control system controls the switch of the solenoid valve, and the high-pressure nozzle and the rubber brush are installed at the end of the cleaning pipe; the pipe rotating device is connected to and drives the cleaning pipe to rotate, and the control system controls the pipe rotating device; two limit switches are respectively installed at the front end and the rear end of the weighing vehicle, and the limit switches are connected to and control the travel motor of the mobile weighing vehicle; the front wheel cleaning device and the rear wheel cleaning device are respectively installed at the bottom of the front wheel and the rear wheel.

2. The automatic cleaning mobile weighing vehicle track device according to claim 1, characterized in that: The control system includes a PLC controller, and the PLC controller controls the switch of the solenoid valve through a relay.

3. The automatic cleaning mobile weighing vehicle track device according to claim 1, characterized in that: The solenoid valve is an electric ball valve.

4. The automatic cleaning mobile weighing vehicle track device according to claim 1, characterized in that: It also includes a pipeline rotating joint, through which the water tank is connected to the cleaning pipeline.

5. The automatic cleaning mobile weighing vehicle track device according to claim 1, characterized in that: The pipeline rotating device includes a pipeline rotating motor, a large gear and a small gear. The pipeline rotating motor is connected to the small gear, the small gear is meshed with the large gear, and the large gear is installed on the cleaning pipeline; the pipeline rotating motor drives the cleaning pipeline to rotate, and the control system controls the pipeline rotating motor.

6. The automatic cleaning mobile weighing vehicle track device according to claim 1, characterized in that: The front wheel cleaning device and the rear wheel cleaning device are brushes made of high-strength, high-toughness and high-wear-resistant materials.

Citation Information

Patent Citations

  • Automatic cleaning mobile weighing vehicle track device

    CN211596634U