Integrated conveyor forming machine and usage method

Abstract

An integrated conveyor forming machine is designed in the technical field of drip irrigation pipe (belt) production equipment, comprising a base, a conveyor, and a forming machine. The forming machine is fixedly mounted on the base, and the forming machine includes a sizing sleeve; a track is mounted on the base, and the bottom of the conveyor is slidably mounted on the track, with the sliding direction parallel to the central axis of the sizing sleeve; a translational force component is mounted between the base and the conveyor, and the translational force component controls the conveyor to move along the track; at the output end of the conveyor is an extended sticking rod, which is coaxial with the central axis of the sizing sleeve, and at the end of the sizing sleeve is an extruder die head, which is coaxial with the central axis of the sizing sleeve. The present invention can accurately control the coaxiality of the sticking rod and the sizing sleeve, with high factory accuracy, avoiding repeated debugging during installation.

Description

Technical Field

[0001] The present invention relates to the technical field of drip irrigation pipe (belt) production equipment, and in particular to an integrated conveying molding machine and a use method thereof. Background Art

[0002] The production process of drip irrigation pipes (belts) generally includes: film selection - transportation - shaping (extrusion and patching) - cooling - punching - coiling, etc. Each process link corresponds to different equipment. Among them, when the dripper is installed in the drip irrigation pipe (belt), the dripper conveyor and the shaping machine need to work together. Due to the small diameter of the drip irrigation pipe (belt), the working center axis of the dripper conveyor and the shaping machine are required to have a high concentricity to ensure the accurate installation of the drip irrigation pipe (belt).

[0003] However, since the existing conveyor and shaping machine are independent complete machines, they are installed separately in the production line. The temperature difference between the four seasons in the north is large (as high as 30℃ in summer and at least below 0℃ in winter). Therefore, due to the multiple influences of thermal expansion and contraction of the ground, the flatness and thickness of the installation foundation, the coaxiality of the working center axis of the conveyor and shaping machine will deteriorate during use, and it is difficult to adjust and correct during verification and maintenance. In addition, the low technical level of the operating workers will also lead to low initial installation accuracy of the two machines. When the coaxiality of the conveyor and the shaping machine is poor, the dripper position will be installed inaccurately and the stability of the finished product will be poor.

[0004] Finally, in the production process of drip irrigation pipes (belts), when the coaxiality between the conveyor and the molding machine deteriorates, manual readjustment of the positioning is required. During the adjustment process, the jitter of the manual operation will cause the water level in the vacuum water tank of the molding machine to fluctuate, and the cooling pipe will break. At the same time, since the conveyor continues to work during the calibration process and there is no pipe material feed in the molding machine, the dripper can only continue to inject into the vacuum water tank, which requires manual salvage and is more troublesome to clean. Summary of the Invention

[0005] In order to solve the above-mentioned problems of the prior art, the present invention provides an integrated conveying and molding machine, which integrates the conveying and molding process equipment, has high factory accuracy, and avoids repeated debugging during installation.

[0006] The objectives of the present invention can be achieved through the following technical solutions: an integrated conveying and forming machine, comprising a base, a conveyor and a forming machine, the forming machine being fixedly mounted on the base, and the forming machine comprising a sizing sleeve; a track is mounted on the base, the bottom of the conveyor is slidably mounted on the track, and the sliding direction is parallel to the central axis of the sizing sleeve, a translational force component is mounted between the base and the conveyor, and the translational force component controls the conveyor to move along the track; at the output end of the conveyor is an extended pasting rod, the pasting rod is coaxial with the central axis of the sizing sleeve, and an extruder die head is provided at the end of the sizing sleeve, the die head is coaxial with the central axis of the sizing sleeve.

[0007] Preferably, the translational power assembly includes a motor, a gear and a rack, the rack is fixedly mounted on the base along the direction of the track, the gear is mounted on the conveyor and meshes with the rack, and the motor is fixedly mounted on the conveyor and is transmission-connected to the gear.

[0008] Preferably, a positioning plate is provided at the end of the die head, the lower end of the positioning plate is slidably connected to the track, and the upper end of the positioning plate is fixedly connected to the end face of the die head.

[0009] Preferably, the tracks are two parallel square tracks.

[0010] Preferably, the conveyor is provided with a conveying trough, which extends to the end of the pasting rod.

[0011] Preferably, the sizing machine further includes a cooling channel and a vacuum water tank, the sizing sleeve is connected to the vacuum water tank, and the vacuum water tank is installed at the lower end of the cooling channel.

[0012] Preferably, a workbench is provided on the base, and the conveyor is installed on the workbench.

[0013] In addition, the integrated conveying and forming machine is also equipped with a corresponding control system, including a broken pipe detection module and a control module. The broken pipe detection module communicates with the control module, and the control module communicates with the motor.

[0014] The present invention also provides a method for using the integrated conveyor forming machine, comprising:

[0015] Step 1: The integrated conveying and forming machine is fixedly installed;

[0016] Step 2: The control module controls the motor to operate, feeding the pasting rod through the die head and extending it into the sizing sleeve;

[0017] Step 3: The dripper is transported into the sizing sleeve through the conveying trough, and the drip irrigation tube (belt) is extruded from the die head. The drip irrigation tube (belt) and the dripper are pasted and fixed in the sizing sleeve. During the production process, the broken tube detection module monitors the production line at all times, and the control module controls the integrated conveying and forming machine according to the data fed back by the broken tube detection module:

[0018] If the control module receives a no-fault signal, take action one;

[0019] If the control module receives a fault signal, take action two;

[0020] Among them, measures one and two are:

[0021] Measure 1: The integrated conveyor molding machine works normally;

[0022] Measure 2: The control module controls the translational force component to start, so that the conveyor is separated from the molding machine. After the broken pipe fault is handled, the control module controls the translational force component to start, so that the conveyor is fed to the molding machine, and the equipment works normally.

[0023] Preferably, in the measure 2 of step 3, when the broken pipe detection module detects a broken pipe, the control module controls the translational force component to start, and the specific operation of separating the conveyor from the forming machine is: the control module controls the motor to rotate, the conveyor retreats through the transmission of the gear and the rack, and the pasting rod pulls out the sizing sleeve and the die head. After the broken pipe fault is processed, the control module controls the motor to rotate, the pasting rod feeds into the sizing sleeve, and the equipment works normally.

[0024] The advantages of the present invention include:

[0025] The present invention has a compact and simple structure and a reasonable spatial layout. It integrates the traditional conveyor and the sizing machine into an integrated installation design, and installs a track on the workbench of the base. A translational power component is installed between the workbench and the bottom of the conveyor, so that the conveyor can only move along the direction of the track, that is, the conveyor can only move along the feeding direction, and the moving direction of the conveyor is limited to one degree of freedom. The sticking rod and the sizing sleeve always keep the central axis coaxial, thereby ensuring that the dripper is accurately positioned, has good stability, and has no displacement in other directions. In addition, the equipment only needs to be debugged once before leaving the factory, which greatly reduces the workload during installation and saves subsequent operators the steps of occasional correction.

[0026] In addition, the present invention has the function of automatically feeding into place by controlling the operation of the motor through the control module, thereby avoiding the broken pipe failure caused by the fluctuation of the water surface in the vacuum water tank caused by the shaking of manual operation; in addition, the broken pipe control module monitors the present invention so that the broken pipe can be automatically separated, thereby preventing the sticking rod from continuously injecting the dripper into the vacuum water tank when the dripper breaks, avoiding the trouble of manual scooping, and avoiding the trouble of cleaning due to the accumulation of extruded volume on the sizing sleeve.

[0027] Finally, the die head is connected to the workbench of the base through the positioning plate, and the positioning plate is fixedly connected to the die head, and the positioning plate is slidably connected to the track on the workbench. The fixed plate can position the die head to have only one degree of freedom, that is, the die head can only be displaced along the sliding direction of the track. When the die head is vibrated, the positioning plate can control the die head to produce a unidirectional displacement buffering effect, thereby ensuring the coaxiality of the pasting rod, die head and sizing sleeve. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment of the present invention.

[0029] Figure 2 yes Figure 1 Schematic diagram of the structure at point A in .

[0030] Figure 3 It is a schematic diagram of the main structure of an embodiment of the present invention.

[0031] Figure 4 2 is a schematic diagram of the rear structure of an embodiment of the present invention.

[0032] In the drawings, the same components are denoted by the same reference numerals; the drawings are not drawn to scale. DETAILED DESCRIPTION

[0033] The present invention is further described below with reference to the accompanying drawings and examples.

[0034] The following is a clear and complete description of the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making any creative efforts shall fall within the scope of protection of the present invention.

[0035] Example

[0036] The integrated conveying and forming machine includes a base 1, a conveyor 2 and a setting machine 3. The setting machine 3 is fixedly mounted on the base 1. The setting machine 3 includes a sizing sleeve 31, a cooling channel 32 and a vacuum water tank 33. The sizing sleeve 31 is connected to the vacuum water tank 33. The vacuum water tank 33 is installed at the lower end of the cooling channel 32. A workbench 11 is provided on the base 1. The conveyor 2 is installed on the workbench 11. The workbench 11 is provided so that the conveyor 2 can correspond to the height of the sizing sleeve 31. Two parallel square rails 12 are installed on the workbench 11. The bottom of the machine 2 is slidably installed on the square track 12, so that the sliding direction of the conveyor 2 is parallel to the central axis of the sizing sleeve 31. A translational force component 4 is installed between the workbench 11 and the conveyor 2, and the translational force component 4 controls the conveyor 2 to move along the square track 12; at the output end of the conveyor 2 is an extended pasting rod 21, and a conveying trough 22 is provided in the body of the conveyor 2. The conveying trough 22 is used to convey the sorted drippers, and the conveying trough 22 extends to the end of the pasting rod 21; the pasting rod 21 is coaxial with the central axis of the sizing sleeve 31.

[0037] Furthermore, in an embodiment of the present invention, the translational force assembly 4 includes a motor 41, a gear 42, and a rack 43. The rack 43 is fixedly mounted on the workbench 11 along the direction of the square track 12. The gear 42 is mounted at the lower end of the conveyor 2 and meshes with the rack 43. The motor 41 is fixedly mounted on the conveyor 2 and is in transmission connection with the gear 42. The motor 41 rotates, driving the gear 42 to rotate. The gear 42 meshes and rolls on the rack 43, thereby driving the entire conveyor 2 to slide along the square track 12. The translational force assembly 4 serves as the mobile power mechanism of the conveyor 2, playing the role of inserting and removing the sticking rod 21 into and from the sizing sleeve 31.

[0038] Furthermore, the extruder die head 5 is disposed at the end of the sizing sleeve 31. The die head 5 is located between the adhesive rod 21 and the sizing sleeve 31 and is coaxial with the central axis of the sizing sleeve 31. A positioning plate 6 is disposed at the end of the die head 5 facing the conveyor 2. The lower end of the positioning plate 6 is slidably connected to the square track 12, and the upper end of the positioning plate 6 is fixedly connected to the end face of the die head 5 via a nut. After being fixedly connected to the die head 5, the positioning plate 6 is further slidably connected to the square track 12, limiting the displacement of the die head 5 after vibration or tremor to sliding only along the square track 12 (i.e., limiting movement to only one degree of freedom). This provides the die head 5 with lateral and vertical anti-vibration and anti-shake functions, thereby greatly improving the coaxiality of the die head 5 with the adhesive rod 21 and the sizing sleeve 31, thereby ensuring the quality of the pipe wall of the extruded drip irrigation pipe (belt).

[0039] In addition, the integrated conveyor forming machine is also equipped with a corresponding control system, including a pipe break detection module and a control module. The pipe break detection module is in communication with the control module, and the control module is in communication with the motor 41. The pipe break detection module can detect pipe breakage faults on the production line. When the control module receives the pipe breakage fault signal fed back by the pipe break detection module, the control module automatically controls the operation of the motor 41, and the sticking rod 21 of the conveyor 2 is withdrawn from the sizing sleeve 31 and the die head 5. After the worker completes the maintenance, the control module controls the operation of the motor 41 again, and the sticking rod 21 is re-extended into the sizing sleeve 31 to operate normally.

[0040] The present invention also provides a method for using the integrated conveyor forming machine, comprising:

[0041] Step 1: The integrated conveyor forming machine is fixedly installed on a preset foundation position;

[0042] Step 2: The control module controls the motor 41 to operate, feeding the pasting rod 21 through the die head 5 and extending into the sizing sleeve 31;

[0043] Step 3: The drippers on the production line enter the conveyor 2 after screening and sorting, and are transferred into the sizing sleeve 31 through the conveying trough 22. At the same time, the drip irrigation tube (belt) is extruded from the die head 5, and the drip irrigation tube (belt) and the dripper are pasted and fixed in the sizing sleeve 31. During the production process, the broken tube detection module monitors the production line at all times, and the control module controls the integrated conveying and forming machine according to the signal data fed back by the broken tube detection module:

[0044] If the control module receives a no-fault signal, take action one;

[0045] If the control module receives a fault signal, take action two;

[0046] Among them, measures one and two are:

[0047] Measure 1: The integrated conveyor molding machine works normally;

[0048] Measure 2: The control module controls the translational force component 4 to start, and the specific operation of separating the conveyor 2 from the forming machine is as follows: the control module controls the motor 41 to rotate, the conveyor 2 retreats through the transmission of the gear 42 and the rack 43, and the pasting rod 21 pulls out the sizing sleeve 31 and the die head 5. After the broken pipe fault is processed, the control module controls the motor 41 to rotate, the pasting rod 21 feeds into the sizing sleeve 31, and the equipment works normally.

[0049] The advantages of the embodiments of the present invention include:

[0050] The embodiment of the present invention has a compact and simple structure and a reasonable spatial layout. The traditional conveyor 2 and the shaping machine 3 are designed to be installed in an integrated manner, and a track is installed on the workbench 11 of the base 1. A translational force component 4 is installed between the workbench 11 and the bottom of the conveyor 2, so that the conveyor 2 can only move along the direction of the track, that is, the conveyor 2 can only move along the feeding direction, and the moving direction of the conveyor 2 is limited to one degree of freedom. The sticking rod 21 and the sizing sleeve 31 always keep the central axis coaxial, thereby ensuring that the dripper is accurately positioned, has good stability, and has no displacement in other directions; in addition, the equipment only needs to be debugged once before leaving the factory, which greatly reduces the workload during installation and saves subsequent operators the steps that need to be corrected from time to time.

[0051] In addition, the embodiment of the present invention has the function of controlling the operation of the motor 41 through the control module so that it has the function of adding automatic feeding into place, thereby avoiding the pipe breakage caused by the vibration of manual operation and the fluctuation of the water surface in the vacuum water tank 33; in addition, the broken pipe control module is monitored so that the present invention has the function of automatic separation of the broken pipe, thereby preventing the sticking rod 21 from continuously injecting the dripper into the vacuum water tank 33 when the dripper pipe is broken, avoiding the trouble of manual scooping, and at the same time avoiding the trouble of cleaning due to the accumulation of the extruded amount on the sizing sleeve 31.

[0052] Finally, the die head 5 is connected to the workbench 11 of the base 1 through the positioning plate 6, and the positioning plate 6 is fixedly connected to the die head 5, and the positioning plate 6 is slidably connected to the track on the workbench 11. The fixed plate can position the degree of freedom of the die head 5 to only one, that is, the die head 5 can only be displaced along the sliding direction of the track. When the die head 5 is vibrated, the positioning plate 6 can control the die head 5 to produce a unidirectional displacement buffering effect, thereby ensuring the coaxiality of the pasting rod 21, the die head 5 and the sizing sleeve 31.

[0053] The structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by those familiar with this technology. They are not used to limit the conditions for implementation of the present invention and therefore have no substantial technical significance. Any modification of the structure, change in the proportion relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the efficacy and purpose of the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and are not used to limit the scope of implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of implementation of the present invention without substantially changing the technical content.

[0054] The present invention has been described above with reference to preferred embodiments. However, the scope of protection of the present invention is not limited thereto. All technical solutions falling within the scope of the claims are within the scope of protection of the present invention. Various improvements may be made to the present invention, and equivalent components may be substituted without departing from the scope of the present invention. In particular, the various technical features described in the various embodiments may be combined in any manner, as long as there are no structural conflicts.

Claims

1. An integrated conveyor forming machine for producing drip irrigation pipes or drip irrigation belts, characterized in that: The invention comprises a base (1), a conveyor (2) and a setting machine (3), wherein the setting machine (3) is fixedly mounted on the base (1), and the setting machine (3) comprises a sizing sleeve (31); a workbench (11) is provided on the base (1), the conveyor (2) is mounted on the workbench (11), two parallel square rails (12) are mounted on the workbench (11), the bottom of the conveyor (2) is slidably mounted on the square rails (12), the sliding direction of the conveyor (2) is parallel to the central axis of the sizing sleeve (31), and the bottom of the conveyor (2) is slidably mounted on the square rails (12), and the sliding direction of the conveyor (2) is parallel to the central axis of the sizing sleeve (31). A translational force assembly (4) is installed between the workbench (11) and the conveyor (2), and the translational force assembly (4) controls the conveyor (2) to move along the square track (12); at the output end of the conveyor (2) is a protruding sticking rod (21), and a conveying trough (22) is provided in the body of the conveyor (2), and the conveying trough (22) is used to convey the sorted drippers, and the conveying trough (22) extends to the end of the sticking rod (21), and the sticking rod (21) is coaxial with the central axis of the sizing sleeve (31); 1) is provided with an extruder die head (5) at the end thereof, and the die head (5) is coaxial with the central axis of the sizing sleeve (31); the translational power assembly (4) comprises a motor (41), a gear (42) and a rack (43), the rack (43) is fixedly mounted on the workbench (11) along the direction of the square track (12), the gear (42) is mounted on the conveyor (2) and meshed with the rack (43), the motor (41) is fixedly mounted on the conveyor (2) and is in transmission connection with the gear (42); the die A positioning plate (6) is provided at the end of the head (5), the lower end of the positioning plate (6) is slidably connected to the square track (12), and the upper end of the positioning plate (6) is fixedly connected to the end face of the die head (5), thereby limiting the displacement of the die head (5) after being vibrated or shaken to only sliding in the direction of the square track (12); the integrated conveying molding machine also includes a control system, the control system includes a broken pipe detection module and a control module, the broken pipe detection module is in communication with the control module, and the control module is in communication with the motor (41).

2. The integrated conveyor forming machine according to claim 1, characterized in that: The sizing machine (3) further comprises a cooling channel (32) and a vacuum water tank (33); the sizing sleeve (31) is in communication with the vacuum water tank (33); and the vacuum water tank (33) is installed at the lower end of the cooling channel (32).

3. The method for using the integrated conveyor molding machine according to claim 1 or 2, characterized in that: include: Step 1: The integrated conveying and forming machine is fixedly installed; Step 2: the control module controls the motor (41) to operate, feeding the pasting rod (21) through the die head (5) and extending into the sizing sleeve (31); Step 3: The dripper is transported into the sizing sleeve (31) through the conveying trough (22), and at the same time, the drip irrigation pipe or drip irrigation tape is extruded from the die head (5), and the drip irrigation pipe or drip irrigation tape and the dripper are pasted and fixed in the sizing sleeve (31). During the production process, the broken pipe detection module monitors the production line in real time, and the control module controls the integrated conveying and forming machine based on the data fed back by the broken pipe detection module: If the control module receives a no-fault signal, take action one; If the control module receives a fault signal, take action two; Among them, measures one and two are: Measure 1: The integrated conveyor molding machine works normally; Measure 2: The control module controls the translational force component (4) to start, so that the conveyor (2) is separated from the molding machine. After the broken pipe fault is handled, the control module controls the translational force component (4) to start, so that the conveyor (2) is fed to the molding machine, and the equipment works normally.

4. The method of use according to claim 3, characterized in that: In the second measure of the step three, when the broken pipe detection module detects a broken pipe, the control module controls the translational force component (4) to start, and the specific operation of separating the conveyor (2) from the forming machine is as follows: the control module controls the motor (41) to rotate, the conveyor (2) is retracted through the transmission of the gear (42) and the rack (43), the pasting rod (21) extracts the sizing sleeve (31) and the die head (5), and after the broken pipe fault processing is completed, the control module controls the motor (41) to rotate, the pasting rod (21) feeds and extends into the sizing sleeve (31), and the equipment works normally.

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