A durable non-locking control switch for well traction machine rooms and hydraulic stations

By combining a protective cap made of PTFE membrane with a 316 stainless steel limit ring, the problem of easy cracking of the protective cap of non-self-locking switches in well traction machine rooms and hydraulic stations is solved, achieving durability and waterproof performance of the switch, and making it easy to clean and adaptable to various installation surfaces.

CN111223699BActive Publication Date: 2025-12-02ZHONGJIAN GROUP GONGXIN SECURITY TECHNOLOGY CO LTD +1
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Patent Information

Application Number
CN202010186852.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-03-17
Publication Date
2025-12-02
Estimated Expiration
2040-03-17

AI Technical Summary

Technical Problem

The non-self-locking switches used in existing well traction machine rooms and hydraulic stations are prone to cracking in harsh environments due to the built-in rubber elastic protective caps, leading to switch damage.

Method used

The protective cap, made of PTFE membrane, is combined with a 316 stainless steel limit ring and limit clip to form a hollow rectangular cover that covers the switch. It is movably connected to the switch base through a bent connecting plate and side plate and is fixed with screws, thus achieving the detachability and durability of the protective cap.

Benefits of technology

It is not prone to cracking in harsh environments, adapts to various installation surfaces, is easy to clean, has waterproof and splash-proof capabilities, and extends the service life of the switch.

✦ Generated by Eureka AI based on patent content.

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Abstract

A durable non-locking control switch for well traction machine rooms and hydraulic stations includes a switch base, a protective cap, and a switch. The switch base includes a cuboid-shaped base with a rectangular switch slot at the center of its top. A wiring slot is located at the bottom of the switch slot, and the wiring slot communicates with the switch slot. One end of the wiring slot has a cable routing opening. A fixing plate is located at the bottom of the switch base, and the switch is housed within the switch slot. The protective cap is a hollow cuboid shape that covers the switch. The protective cap has a downwardly bent connecting plate. A protective cap fixing slot is located on one short side of the switch base, and the connecting plate is positioned within the protective cap fixing slot, allowing the protective cap to move relative to the switch base. Downwardly bent side plates are located on both sides of the protective cap. Movable slots for the protective cap are located on the two long sides of the switch base, and the side plates are positioned within these movable slots and can move up and down along them.
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Description

Technical Field

[0001] This application relates to a switch, specifically a durable non-locking control switch for well traction machine rooms and hydraulic stations. Background Technology

[0002] At present, non-locking switches are used in the field of electrical control. There are many types of non-locking switches on the market. One type of non-locking switch protects the inside of the switch by using a built-in rubber elastic protective cap. However, when this type of switch is used in environments such as traction machine rooms and hydraulic stations on the surface of wells, the elastic protective cap will crack faster, leading to the damage of the switch. Summary of the Invention

[0003] To address the aforementioned issues, this application provides a durable non-locking control switch for well traction machine rooms and hydraulic stations, which features good adaptability to the operating environment and personnel, durability, ease of manufacturing, simple structure, low cost, and mature reliability.

[0004] The technical solution of this application is as follows:

[0005] A durable non-locking control switch for well traction machine rooms and hydraulic stations includes a switch base, a protective cap, and a switch. The switch base includes a cuboid-shaped base with a rectangular switch slot at the center of its top. A wiring slot is located at the bottom of the switch slot, and the wiring slot communicates with the switch slot. One end of the wiring slot has a cable routing opening. A fixing plate is located at the bottom of the switch base, and the switch is housed within the switch slot. The protective cap is a hollow cuboid shape that covers the switch. The protective cap has a downwardly bent connecting plate. A protective cap fixing slot is located on one short side of the switch base, and the connecting plate is positioned within the protective cap fixing slot, allowing the protective cap to move relative to the switch base. Downwardly bent side plates are located on both sides of the protective cap. Movable slots for the protective cap are located on the two long sides of the switch base, and the side plates are positioned within these movable slots and can move up and down along them.

[0006] Furthermore, the protective cap is made by stamping and cutting a PTFE membrane. The protective cap includes a top plate, and the top plate has downwardly bent side plates on both sides. The top plate has a connecting plate and a fixing limiting plate at both ends. The side plate has a locking plate at the end near the fixing limiting plate. The locking plate has a locking slot and can be bent inwards towards the protective cap. The side plate has a rounded corner at the end near the connecting plate. The connecting plate is fixedly connected to the switch base. The fixing limiting plate has a limiting ring on its outer side. The switch base has a limiting clip that cooperates with the limiting ring.

[0007] Furthermore, a screw mounting base is provided below the switch base. The screw mounting base is rectangular and larger than the switch base. The screw mounting base has slots on both sides, and a fixing plate is fastened in the slots. One end of the screw mounting base has a cable routing port. The bottom of the screw mounting base has countersunk screw mounting holes and a spring-loaded locking clip.

[0008] Furthermore, the protective cap is a machined PTFE film made of standard virgin PEFT material, with a film thickness of 0.3 mm.

[0009] Furthermore, the switch provided in the switch slot is a micro switch of model KW12-B, and the handle length of the switch is 16mm.

[0010] Furthermore, both the limiting ring and the limiting clip are made of 316 stainless steel and penetrate the card plate and the fixed limiting plate. The limiting clip is interference-fitted with the installation point of the switch base. Two symmetrical barbs are provided at the connection point between the limiting clip and the switch base, and there is a gap between the two barbs. The other end of the limiting piece is bent into a semi-circular barb shape to cooperate with the limiting ring.

[0011] Furthermore, the switch base is made of standard PA6T material, and the bottom of the switch base is provided with a nail-free adhesive fixing groove.

[0012] The beneficial effects of this application are as follows:

[0013] The advantages of this invention are that it eliminates concerns about the condition of the operator's hands, can adapt to most harsh environments, eliminates concerns about the sealing rings and soft caps aging and cracking faster in specific environments, and allows for direct cleaning with organic solvents, spraying from top to bottom, and has a certain degree of waterproof splash resistance. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this application (I).

[0015] Figure 2 This is a schematic diagram of the structure of this application (II);

[0016] Figure 3 This is an exploded view of structural schematic diagram I of this application;

[0017] Figure 4 This is a schematic diagram of the switch holder structure of this application (I).

[0018] Figure 5 This is a schematic diagram of the switch holder structure of this application (II).

[0019] Figure 6 This is a schematic diagram of the screw fixing mounting base structure of this application;

[0020] Figure 7This is a schematic diagram of the protective cap deployed according to this application;

[0021] Figure 8 This is a schematic diagram (I) showing the folded state of the protective cap in this application;

[0022] Figure 9 This is a schematic diagram (II) showing the folded state of the protective cap in this application;

[0023] Figure 10 This is a schematic diagram (III) showing the folded state of the protective cap in this application;

[0024] Figure 11 IV is a schematic diagram of the folded state of the protective cap of this application.

[0025] In the diagram: switch base 1, switch slot 11, wiring slot 12, wiring port 13, fixing plate 14, protective cap fixing slot 15, protective cap movable slot 16, nail-free adhesive fixing slot 17, switch base screw hole 18, protective cap fixing screw 19, protective cap 2, top plate 21, side plate 22, connecting plate 23, fixing limit plate 24, clamping plate 25, limit ring 26, limit clip 27, switch 3, screw fixing mounting base 4, slot 41, countersunk screw mounting hole 42, elastic locking clip 43. Detailed Implementation

[0026] The present application will be further described below with reference to the accompanying drawings and specific embodiments.

[0027] A durable non-locking control switch for well traction machine rooms and hydraulic stations includes a switch base 1, a protective cap 2, and a switch 3. The switch base 1 includes a cuboid-shaped base with a rectangular switch slot 11 at the center of its top. A wiring slot 12 is located at the bottom of the switch slot 11, communicating with the switch slot 11. One end of the wiring slot 12 has a cable routing port 13. A fixing plate 14 is located at the bottom of the switch base 1. The switch 3 is housed within the switch slot 11. The protective cap 2 is a hollow cuboid shape that covers the switch 3. The protective cap 2 has a downwardly bent connecting plate 23. One short side of the switch base 1 has... The protective cap fixing groove 15 is provided, and the connecting plate 23 is set in the protective cap fixing groove 15 so that the protective cap 2 can move relative to the switch base 1. The protective cap 2 has downward bent side plates 22 on both sides. The two long sides of the switch base 1 have protective cap movable grooves 16. The side plates 22 are set in the protective cap movable grooves 16 and can move up and down along the protective cap movable grooves 16. In order to achieve the design effect, the switch 3 preferably uses the KW12-B model with a handle length of 16MM. The width of the protective cap fixing groove 15 is 0.5mm. The protective cap fixing groove 15 also has two protective cap fixing screw holes on the side to connect the protective cap 2 through nuts. The width of the movable groove of the protective cap 2 is 1mm.

[0028] Furthermore, the protective cap 2 is made of a machined film of standard virgin PEFT material with a film thickness of 0.3mm. The PTFE film is formed by stamping, cutting, and folding, with the folding along the dotted line. The protective cap 2 includes a top plate 21, and side plates 22 that are bent downwards on both sides of the top plate 21. A connecting plate 23 and a fixing limiting plate 24 are respectively provided at both ends of the top plate 21. A clamping plate is provided at one end of the side plate 22 near the fixing limiting plate 24. The clamping plate has a locking slot and can be bent inwards towards the protective cap 2. The locking slot on the clamping plate can be inserted. The fixed limiting plate 24 is inserted to fix it. The end of the side plate 22 near the connecting plate 23 is rounded. The connecting plate 23 is fixedly connected to the switch base 1. The outer side of the fixed limiting plate 24 is provided with a limiting ring 26. The switch base 1 is provided with a limiting clip 27 that cooperates with the limiting ring 26. After the protective cap 2 is assembled, two protective cap fixing screws 19 are installed in the screw holes 18 of the switch base and tightened to make the protective cap fixing groove 15 on the switch mounting base fully pressed. The protective cap fixing screws are 316 stainless steel self-tapping screws.

[0029] Furthermore, a screw fixing mounting base 4 is provided below the switch base 1. The screw fixing mounting base 4 is rectangular and larger than the switch base 1. The screw fixing mounting base 4 has slots 41 on both sides, and a fixing plate 14 is fastened in the slots 41. One end of the screw fixing mounting base 4 has a cable routing port 13. The bottom of the screw fixing mounting base 4 has a countersunk screw mounting hole 42 and an elastic locking clip 43.

[0030] Furthermore, both the limiting ring 26 and the limiting clip 27 are made of 316 stainless steel and penetrate the clip plate and the fixed limiting plate 24. The limiting clip 27 is interference-fitted with the installation point of the switch base 1. Two symmetrical barbs are provided at the connection point between the limiting clip 27 and the switch base 1, and there is a gap between the two barbs. The other end of the limiting piece is bent into a semi-circular barb shape to cooperate with the limiting ring 26.

[0031] Furthermore, the switch base 1 is made of standard PA6T material, and the bottom of the switch base is provided with a nail-free adhesive fixing groove 17, which is a trapezoidal cavity with a large internal opening and a small external opening.

[0032] When this application needs to be fixed on a smooth mounting surface, apply the no-nail adhesive to the fixing plate 14, the switch wiring groove 12 (filling the wiring area), and the no-nail adhesive fixing groove 17. It can be directly fixed to the smooth mounting surface by relying on the no-nail adhesive. When this application needs to be fixed on a rough mounting surface, it can also be fixed to a rough surface such as concrete or wood by screw fixing the mounting base 4. During installation, after wiring the switch wiring groove 12, fill it with 708 silicone rubber, scrape it smooth and solidify it, and then put it into the screw fixing mounting base 4.

[0033] Furthermore, this application achieves the best effect when installed on a vertical surface. When fixing, the limiting ring 26 and the limiting card 27 should face downwards and the connecting plate 23 should face upwards. At this time, the waterproof effect is the best. It can also be installed horizontally, but the protective cap limiter must not be installed with the side away from the ground facing away.

[0034] Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention and not to limit it. Although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all such modifications or substitutions should be covered within the scope of the claims of the present invention.

Claims

1. A durable non-locking control switch for well traction machine rooms and hydraulic stations, comprising a switch base, a protective cap, and a switch, wherein the switch base includes a cuboid-shaped base, a rectangular switch slot is provided at the center of the top of the switch base, a wiring slot is provided at the bottom of the switch slot, the wiring slot and the switch slot are connected, one end of the wiring slot is provided with a wiring port, a fixing plate is provided at the bottom of the switch base, and a switch is provided in the switch slot, characterized in that... The protective cap is a hollow rectangular dome that covers the top of the switch. The protective cap has a downwardly bent connecting plate. One short side of the switch base has a protective cap fixing groove. The connecting plate is set in the protective cap fixing groove, allowing the protective cap to move relative to the switch base. The two sides of the protective cap have downwardly bent side plates. The two long sides of the switch base have protective cap movable grooves. The side plates are set in the protective cap movable grooves and can move up and down along the protective cap movable grooves. The protective cap is made by stamping and cutting PTFE membrane. The protective cap includes a top plate, and the top plate has downwardly bent side plates on both sides. The top plate has a connecting plate and a fixing limiting plate at both ends. The side plate has a locking plate at the end near the fixing limiting plate. The locking plate has a locking slot and can be bent inwards towards the protective cap. The side plate has a rounded corner at the end near the connecting plate. The connecting plate is fixedly connected to the switch base. The fixed limiting plate is provided with a limiting ring on its outer side, and the switch base is provided with a limiting clip that cooperates with the limiting ring; The switch base is provided with a fixed mounting base below it. The fixed mounting base is rectangular and larger than the switch base. The fixed mounting base has slots on both sides, and a fixing plate is fastened in the slots. One end of the fixed mounting base has a cable routing port. The bottom of the fixed mounting base has countersunk screw mounting holes and elastic locking clips.

2. The durable non-locking control switch for well traction machine rooms and hydraulic stations according to claim 1, characterized in that, The PTFE membrane is a machined film of standard virgin PEFT material with a thickness of 0.3 mm.

3. The durable non-locking control switch for well traction machine rooms and hydraulic stations according to claim 1, characterized in that, Both the limiting ring and the limiting clip are made of 316 stainless steel and pass through the card plate and the fixed limiting plate. The limiting clip is interference-fitted with the installation point of the switch base. Two symmetrical barbs are provided at the connection point between the limiting clip and the switch base, and there is a gap between the two barbs. The other end of the limiting piece is bent into a semi-circular barb shape to cooperate with the limiting ring.

4. The durable non-locking control switch for well traction machine rooms and hydraulic stations according to claim 1, characterized in that, The switch base is made of standard PA6T material, and the bottom of the switch base is provided with a nail-free adhesive fixing groove.

5. A durable non-locking control switch for well traction machine rooms and hydraulic stations according to claim 1, wherein the switch provided in the switch slot is a micro switch of model KW12-B, and the handle length of the switch is 16mm.

Citation Information

Patent Citations

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