An automatic tube packaging machine
By designing automated pipe packaging machines, using feeding, feeding, baggage, folding edge, sewing and unloading and other devices to achieve fully automated operations, solve the problem of low operation efficiency in existing technology, improve work efficiency and automation, and automation and automation. degree.
Patent Information
- Application Number
- CN202010358108.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-04-29
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2040-04-29
AI Technical Summary
The existing pipe packaging machine has low operating efficiency and insufficient process steps, which leads to reduced work efficiency, wasted time and cost, and cannot meet the needs of automated production.
Design an automated pipe packaging machine, including a feeding device, a lifting device, a bagging device, a folding device, a sewing device and an unloading device, and is controlled by PLC to achieve fully automated operation.
It improves the automation level of pipe packaging, saves manpower, improves work efficiency, and meets the needs of automated production.
Smart Images

Figure CN111392125B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging, in particular to an automatic tube packaging machine. Background Art
[0002] Pipes are generally widely used in construction, municipal, industrial and agricultural fields such as building water supply and drainage, urban and rural water supply and drainage, urban gas, industrial fluid transportation, and agricultural irrigation. Existing pipes are generally fed in single or multiple pieces. When there are multiple pieces, they are generally fixed together with a simple transparent bag coating, and then packaged in bags. The main steps are to first put the pipe into a PE bag, and then fold and sew the two sides to complete the packaging, and then put them in the corresponding stacking position. The existing operating methods are basically completed manually or semi-automatically. For example, the patent application number in the patent document: 2019203378068 discloses a pipe packaging machine. The overall operating efficiency is not high, and the whole set of process steps is not comprehensive enough, which reduces work efficiency, wastes time and costs, and cannot meet the needs of automated production. Summary of the invention
[0003] In view of the deficiencies in the prior art, the present invention provides an automatic tube packaging machine, which has the advantages of high automation, saving manpower and improving work efficiency.
[0004] In order to achieve the above-mentioned purpose, the present invention is realized through the following technical scheme: an automatic tube packaging machine, including a whole frame, a PLC control box, a feeding device, a lifting device, a bagging device, a folding device, a sewing device and a unloading device, the feeding device is located at the lower side of the frame, the feeding device cooperates with the lifting device, the bagging device is located at the upper side of the frame, the folding device and the sewing device are installed on the left and right sides of the frame, the unloading device is located below the bagging device, the lifting device lifts the tube, and the tube is bagged by the bagging device, a cutting device is provided between the bagging device and one of the folding devices, the folding device folds the two ends of the bag mouth, sews by the sewing device, and then the packaged product is sent to the unloading device for unloading by the lifting device.
[0005] Preferably: the feeding device includes at least two groups of feeding racks, two groups of pushers and a belt feeder. A belt feeder is arranged on one side of the feeding rack. A pulley block is arranged on the feeding rack. The pusher is located on one side of the feeding rack. The pusher includes a pusher seat, a pusher cylinder and a pusher sheet. One end of the pusher sheet is hinged to the upper side of the pusher seat. The pusher cylinder is fixed to the side of the pusher. The pusher cylinder is hinged to the other end of the pusher sheet. The plane of the other end of the pusher sheet is in the same plane as the pulley block. The pusher cylinder drives the pusher sheet to rise, so that the pipe on the pusher sheet slides to the lifting device. The belt feeder can automatically transport the pipe. The pulley block can both assist in transportation and reduce friction. The design of the pusher makes pipe loading convenient and fast.
[0006] Preferably, at least two groups of lifting devices are provided, and the lifting devices include a vertical lifting cylinder, a vertical lifting cylinder fixing seat, a lifting slide rail and a supporting seat. The vertical lifting cylinder fixing seat is fixed on the frame, and the vertical lifting cylinder is fixed inverted on the vertical lifting cylinder fixing seat. The lifting cylinder is connected to the supporting seat, and the supporting seat is slidably connected to the lifting slide rail. The vertical lifting cylinder drives the pipe on the supporting seat to be transported upward. The lifting device not only plays the role of feeding and unloading, but also supports the pipe when bagging.
[0007] Preferably: the bagging device includes a bag guiding mechanism, a bag opening mechanism, a moving assembly, a positioning mechanism and a bag clamping mechanism. The bag opening mechanism is installed on one side of the frame, the positioning mechanism is installed on the other side of the frame, and the moving assembly is installed on the upper side of the frame. The positioning mechanism and the material support seat position the pipe. The moving assembly drives the bag clamping mechanism to move and bag the pipe. The cutting device includes a cutting cylinder and a cutting blade. The cutting cylinder drives the cutting blade to move, thereby cutting the bag at the bag opening mechanism to facilitate the folding and sealing on the other side. The bag opening mechanism facilitates the bag to be unfolded into a circular shape, and can also be guided and transported. The bag clamping mechanism presses the bag opening, and then moves through the moving assembly, so that the bag clamping mechanism pulls the bag opening to bag the pipe. The bagging is convenient and accurate, conforms to the automated assembly line, and improves work efficiency.
[0008] Preferably: the bag guiding mechanism comprises a guiding frame, a roller and an encoder wheel, one side of the guiding frame is fixed to the mounting frame, the other side of the guiding frame is installed with a roller, the encoder wheel is located above the roller, and a reeling frame for placing the bag is also provided below the roller, the bag opening mechanism comprises a bag opening base and a bag opening opening cylinder movably limited on the bag opening base, the bottom and side of the bag opening opening cylinder can be limited by a limiting wheel; the moving assembly comprises a pair of first slide rails, a sliding seat and a sliding motor, the pair of first slide rails are installed on the frame, the sliding seat is slidably connected to the first slide rails, the sliding motor is located on the sliding seat, and a main shaft of the sliding motor is provided with The gear and rack are fixed at the bottom of the slide rail. The sliding motor drives the gear and the rack to cooperate with each other, thereby driving the sliding seat to move. The positioning mechanism includes a sliding block, a positioning seat, a first positioning cylinder, a second positioning cylinder, a moving motor, a positioning box and a positioning plate. The positioning seat is installed at the bottom of the sliding block, and the moving motor is installed at the bottom of the sliding block. The sliding block is slidably connected to the first slide rail. The moving motor cooperates with the rack through the gear on the main shaft. The first positioning cylinder and the second positioning cylinder are installed on the upper and lower sides of the positioning seat respectively. The first positioning cylinder is connected to the positioning box, and the second positioning cylinder is connected to the positioning plate. The positioning plate is located in front of the positioning box. The bag clamping mechanism includes a bag clamping seat, a guide sleeve, a bag clamping drive cylinder and a clip assembly. The upper part of the bag clamping seat is fixed to the bottom of the sliding seat, and the lower part of the bag clamping seat is connected to the guide sleeve. The clip assembly is installed in the guide sleeve. One side of the bag clamping drive cylinder is connected to the side of the bag clamping seat, and the piston rod on the bag clamping drive cylinder is connected to the clip assembly. The positioning mechanism is used to assist in positioning the pipe to prevent the pipe from shifting when bagging.
[0009] Preferably: the clamping piece assembly includes a rotating ring, at least two rotating wheels and at least two clamping pieces, the guide sleeve is provided with a tube-through hole, a first annular groove and a second annular groove, the rotating wheel is installed around the inner wall of the first annular groove at uniform intervals, the rotating ring is movably fitted inside the rotating wheel, a plurality of cams are distributed on the inner side of the rotating ring, the clamping piece is hinged in the middle to the inner wall of the second annular groove, a spring is arranged at one end of the clamping piece, the piston rod on the bag clamping driving cylinder is connected to the rotating ring, the rotating ring is driven to rotate along the rotating wheel by the bag clamping driving cylinder, the cam on the inner side of the rotating ring presses down one end of the clamping piece, and the other end of the clamping piece is clamped or released, so as to press the bag opening tightly to prevent it from falling off when bagging.
[0010] Preferably: the folding device includes a mounting frame, a pocket opening mechanism, a pressing edge rotating mechanism and a folding assembly, the mounting frame is movably connected to the frame, the pocket opening mechanism is movably connected to the mounting frame up and down, the pocket opening mechanism is used to tighten the bag opening, the pressing edge rotating mechanism rotates to tighten the bag opening, the pocket opening mechanism returns to its original position, and the bag opening is folded again by the folding assembly, the sewing device includes a sewing machine, a second slide rail and a rack moving cylinder, the rack moving cylinder and the second slide rail are fixed to the frame, the sewing machine is installed on the mounting frame, the rack moving cylinder is connected to the mounting frame, the rack moving cylinder drives the mounting frame to slide on the second slide rail, so that the sewing machine sews the bag opening on the folding assembly. The whole process is fully automated with good continuity. The pocket opening mechanism is used to tighten the bag opening, and then the folding lifting cylinder drives the folding platform to rise, the edge pressing rotating cylinder rotates to just above the folding platform, the edge pressing lifting cylinder descends to press the bag opening, and the pocket opening mechanism retracts. It has high working efficiency and safety, and can simulate manual folding, and then the packaging bag is sewn by a sewing machine.
[0011] Preferably: the pocket opening mechanism includes a opening bottom plate, an advance and retreat drive component, a movable frame, a opening lifting cylinder and a opening claw movable component, the opening lifting cylinder is connected to the bottom of the opening bottom plate, the opening bottom plate is installed with an advance and retreat drive component, the opening claw movable component is movably installed on the movable frame, the advance and retreat drive component drives the movable frame to move forward and backward, thereby driving the opening claw movable component to move; the opening claw movable component includes a pair of opening claw cylinders and a opening claw cylinder seat and a opening claw member, the opening claw cylinders are respectively installed on the two inner sides of the movable frame through the cylinder seats, the opening claw cylinders are respectively connected to the corresponding opening claw members, driving the opening claw members to close or open, the edge pressing rotating mechanism includes an edge pressing lifting cylinder, an edge pressing rotating cylinder and an edge pressing plate, the edge pressing lifting cylinder is fixed to one side of the mounting frame, the edge pressing lifting cylinder is used to drive the edge pressing rotating cylinder to rise and fall, and one side of the edge pressing rotating cylinder is connected to the edge pressing plate.
[0012] Preferably: the folding assembly includes a folding platform, a folding rotating cylinder, a folding plate and a folding lifting cylinder, the folding lifting cylinder is connected to the folding platform, the side of the folding platform is fixedly connected to the folding rotating cylinder, one side of the folding rotating cylinder is connected to the folding plate, the side of the folding platform is connected to the folding plate, and the rotating cylinder drives the folding plate to rotate.
[0013] Preferably: the unloading device includes a transverse moving component and a rolling component, the transverse moving component includes a transverse moving cylinder, a transverse cylinder fixing seat and a transverse moving frame, the transverse moving cylinder is fixed on the transverse cylinder fixing seat, the piston rod on the transverse moving cylinder is connected to the transverse moving frame, the rolling component includes a servo motor and multiple sets of synchronous transmission wheels, the servo motor and the synchronous transmission wheels are both installed on the transverse moving frame, and the servo motor drives the synchronous transmission wheels to rotate.
[0014] The lifting device transports the packaged pipes downward. When it reaches the rolling assembly, the finished pipes are placed on the rolling assembly. The lifting device continues to descend to disengage, the lateral moving assembly moves, and the rolling assembly rotates synchronously to output the finished pipes to the shelf where the materials are stacked. The whole process is completed automatically, which is convenient for unloading, saves labor and improves work efficiency.
[0015] The present invention has the beneficial effects of:
[0016] The present invention firstly transports the pipe to the lifting device through the feeding device, then lifts it through the lifting device, cooperates with the positioning device to position it, then bags the pipe through the bagging device, then folds the bag mouth through the folding device, then sews through the sewing device, and finally unloads through the unloading device. The present invention has the advantages of high automation, saving manpower and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural schematic diagram of the present invention;
[0018] Figure 2 It is a structural schematic diagram of another angle of the present invention;
[0019] Figure 3 It is a schematic diagram of the plane structure of the present invention;
[0020] Figure 4 It is a schematic diagram of the structure of the positioning device in the present invention;
[0021] Figure 5 It is a schematic diagram of the structure of the feeding device in the present invention;
[0022] Figure 6 for Figure 5 Enlarged view of point A in the middle;
[0023] Figure 7 It is a structural schematic diagram of the material lifting device in the present invention;
[0024] Figure 8 It is a schematic diagram of the structure of the bagging device in the present invention;
[0025] Fig. 9 It is a schematic diagram of the bag opening mechanism structure of the present invention;
[0026] Fig.10 It is a schematic diagram of the bag clamping mechanism structure of the present invention;
[0027] Fig.11 This is a schematic diagram of the interior of the bag clamping mechanism of the present invention;
[0028] Fig.12 It is a plane schematic diagram of the bag clamping mechanism in the present invention;
[0029] Fig.13 It is a schematic diagram of the structure of the folding device in the present invention;
[0030] Fig.14 This is a schematic diagram of the structure of the pocket opening mechanism in the present invention;
[0031] Fig.15 This is a schematic diagram of the structure of the claw support cylinder in the present invention;
[0032] Fig.16 It is a schematic diagram of the structure of the edge pressing rotating mechanism in the present invention;
[0033] Fig.17 It is a schematic diagram of the folding plane in the present invention;
[0034] Fig.18 It is a schematic diagram of the structure of the unloading device in the present invention.
[0035] Figure numerals: 1, frame; 2, feeding device; 21, feeding rack; 22, belt feeder; 23, pulley block; 24, pushing seat; 25, pushing cylinder; 26, pushing sheet; 27, limited conveying seat; 3, lifting device; 31, vertical lifting cylinder; 32, vertical lifting cylinder fixing seat; 33, lifting slide rail; 34, supporting seat; 4, bagging device; 41, bag guide mechanism; 411, guide rack; 412, roller; 413, encoder wheel; 41 4. Unwinding rack; 42. Bag opening mechanism; 421. Bag opening base; 422. Bag opening cylinder; 43. Moving assembly; 431. First slide rail; 432. Sliding seat; 433. Sliding motor; 434. Rack; 44. Positioning mechanism; 441. Sliding block; 442. Positioning seat; 443. First positioning cylinder; 444. Second positioning cylinder; 445. Moving motor; 446. Positioning box; 447. Positioning plate; 45. Bag clamping mechanism; 46. Clamping Bag seat; 47, guide sleeve; 48, bag clamping drive cylinder; 491, rotating ring; 492, rotating wheel; 493, clamping plate; 494, pipe hole; 495, first annular groove; 496, second annular groove; 497, cam; 5, folding device; 51, mounting frame; 52, pocket opening mechanism; 521, opening bottom plate; 522, forward and backward driving assembly; 523, moving frame; 524, opening lifting cylinder; 525, claw cylinder; 526, claw Parts; 527, claw support cylinder seat; 53, edge pressing rotating mechanism; 531, edge pressing lifting cylinder; 532, edge pressing rotating cylinder; 534, edge pressing plate; 54, folding platform; 55, folding rotating cylinder; 56, folding plate; 57, folding lifting cylinder; 6, sewing device; 61, sewing machine; 62, second slide rail; 7, unloading device; 71, lateral moving cylinder; 72, lateral moving frame; 73, servo motor; 74, synchronous transmission wheel; 8, cutting device. DETAILED DESCRIPTION
[0036] The preferred embodiments of the present invention are further described in detail with reference to the accompanying drawings.
[0037] like Figure 1-18 The automatic tube packaging machine comprises a whole frame 1, a PLC control box, a feeding device 2, a lifting device 3, a bagging device 4, a folding device 5, a sewing device 6 and a discharge device 7. The driving parts of each device are controlled by PLC. The feeding device 2 is located at the lower side of the frame 1, and the feeding device 2 cooperates with the lifting device 3. The bagging device 4 is located at the upper side of the frame 1. The folding device 5 and the sewing device 6 are installed on the left and right sides of the frame 1. The discharge device 7 is located below the bagging device 4. The lifting device 3 lifts the tube and bags the tube through the bagging device 4. A cutting device 8 is provided between the bagging device 4 and one of the folding devices 5. The folding device 5 folds the two ends of the bag mouth and sews through the sewing device 6. Then the packaged product is sent to the discharge device 7 for unloading through the lifting device 3.
[0038] The feeding device 2 includes at least two groups of feeding racks 21, two groups of pushers and a belt feeder 22. The belt feeder 22 is arranged on one side of the feeding rack 21. A baffle is arranged at the end of the feeding device 2 for blocking the pipe. A pulley block 23 is arranged on the feeding rack 21. A limiting conveying seat 27 is also arranged on one side of the feeding rack 21 to limit the two sides of the pipe to prevent it from deviating from the belt feeder 22. The pusher is located on one side of the feeding rack 21. The pusher includes a pushing seat 24, a pushing cylinder 25 and a pushing piece 26. One end of the pushing piece 26 is hinged to the upper side of the pushing seat 24. The pushing cylinder 25 is fixed to the side of the pusher. The pushing cylinder 25 is hinged to the other end of the pushing piece 26. The plane of the other end of the pushing piece 26 is in the same plane as the pulley block 23. The pushing cylinder 25 drives the pushing piece 26 to rise, so that the pipe on the pushing piece 26 slides to the lifting device 3. The belt feeder 22 can automatically convey the pipes, the pulley block 23 can both assist in conveying and reduce friction, and the design of the pusher makes pipe loading convenient and fast.
[0039] At least two groups of material lifting devices 3 are provided, and the material lifting devices 3 include a vertical lifting cylinder 31, a vertical lifting cylinder fixing seat 32, a lifting slide rail 33 and a material supporting seat 34. The vertical lifting cylinder fixing seat 32 is fixed on the frame 1, and the vertical lifting cylinder 31 is fixed inverted on the vertical lifting cylinder fixing seat 32. The lifting cylinder is connected to the material supporting seat 34, and the material supporting seat 34 is slidably connected to the lifting slide rail 33. The vertical lifting cylinder 31 drives the pipe on the material supporting seat 34 to be transported upward. The material lifting device 3 not only plays the role of feeding and unloading, but also plays the role of supporting the pipe when bagging.
[0040] The bagging device 4 includes a bag guiding mechanism 41, a bag opening mechanism 42, a moving assembly 43, a positioning mechanism 44 and a bag clamping mechanism 45. The bag opening mechanism 42 is installed on one side of the frame 1, the positioning mechanism 44 is installed on the other side of the frame 1, and the moving assembly 43 is installed on the upper side of the frame 1. The positioning mechanism 44 and the material support seat 34 position the pipe. The moving assembly 43 drives the bag clamping mechanism 45 to move and bag the pipe. The cutting device 8 includes a cutting cylinder and a cutting blade. The cutting cylinder is installed at the bottom of the frame 1. The cutting cylinder drives the cutting blade to move, thereby cutting the bag at the bag opening mechanism 42, which is convenient for the folding and sealing of the other side. The bag opening mechanism 42 is convenient for unfolding the bag into a circular shape, and it can also be guided and transported. The bag clamping mechanism 45 presses the bag mouth, and then moves through the moving assembly 43, so that the bag clamping mechanism 45 pulls the bag mouth to bag the pipe. The bagging is convenient and accurate, conforms to the automated assembly line, and improves work efficiency.
[0041] The bag guide mechanism 41 includes a guide frame 411, a roller 412 and an encoder wheel 413. One side of the guide frame 411 is fixed to the mounting frame 51, and the roller 412 is installed on the other side of the guide frame 411. The encoder wheel 413 is located above the roller 412. The encoder wheel 412 can count. A roll-off frame 414 for placing bags is also provided below the roller 412. The bag opening mechanism 42 includes a bag opening base 421 and a bag opening opening cylinder 422 that is movably limited on the bag opening base 421. The bottom of the bag opening cylinder 422 The side can be limited by the limiting wheel; the moving assembly 43 includes a pair of first slide rails 431, a sliding seat 432 and a sliding motor 433, the pair of first slide rails 431 are installed on the frame 1, the sliding seat 432 is slidably connected to the first slide rails 431, the sliding motor 433 is located on the sliding seat 432, a gear is provided on the main shaft of the sliding motor 433, a rack 434 is fixedly provided at the bottom of the slide rail, and the sliding motor 433 drives the gear to cooperate with the rack 434 to drive the sliding seat 432 to move;
[0042] The positioning mechanism 44 includes a sliding block 441, a positioning seat 442, a first positioning cylinder 443, a second positioning cylinder 444, a moving motor 445, a positioning box 446 and a positioning plate 447. The positioning seat 442 is installed at the bottom of the sliding block 441, and the moving motor 445 is installed at the bottom of the sliding block 441. The sliding block 441 is slidably connected to the first slide rail 431. The moving motor 445 cooperates with the rack 434 through the gear on the main shaft. The first positioning cylinder 443 and the second positioning cylinder 444 are installed on the upper side and the lower side of the positioning seat 442 respectively. The first positioning cylinder 443 and the positioning box 446 are connected to the positioning plate 447. 446 is connected, the second positioning cylinder 444 is connected to the positioning plate 447, the positioning plate 447 is located in front of the positioning box 446, the pipe needs to be positioned before bagging, the sliding block 441 moves on the first slide rail 431, the second positioning cylinder 444 drives the positioning plate 447 to extend until it contacts the pipe for positioning, the positioning plate 447 is extended to leave a certain edge for folding and sewing when bagging, after bagging is completed, the entire positioning mechanism 44 retreats, the positioning box 446 is used to cooperate with the bag clamping mechanism 45, and the positioning mechanism 44 is used to assist in positioning the pipe to prevent the pipe from shifting when bagging.
[0043] The bag clamping mechanism 45 includes a bag clamping seat 46, a guide sleeve 47, a bag clamping driving cylinder 48 and a clamping piece assembly. The upper part of the bag clamping seat 46 is fixed to the bottom of the sliding seat 432, and the lower part of the bag clamping seat 46 is connected to the guide sleeve 47. The clamping piece assembly is installed in the guide sleeve 47. One side of the bag clamping driving cylinder 48 is connected to the side of the bag clamping seat 46, and the piston rod on the bag clamping driving cylinder 48 is connected to the clamping piece assembly. The clamping piece assembly includes a rotating ring 491, at least two rotating wheels 492 and at least two clamping pieces 493. A tube-through hole 494, a first annular groove 495 and a second annular groove 496 are provided inside the guide sleeve 47. The rotating wheel 492 is installed around the inner wall of the first annular groove 495 at uniform intervals. The rotating ring 491 is movably fitted inside the rotating wheel 492. A plurality of cams 497 are distributed on the inner side of the rotating ring 491. The clamping piece 493 is hinged in the middle to the inner wall of the second annular groove 496. A spring is provided at one end of the clamping piece 493. The piston rod on the bag clamping driving cylinder 48 is connected to the rotating ring 491. The rotating ring 491 is driven to rotate along the rotating wheel 492 through the bag clamping driving cylinder 48. The cam 497 inside the rotating ring 491 presses down one end of the clamping piece 493, and the other end of the clamping piece 493 is clamped or released, so as to press the bag mouth tightly to prevent it from falling off when bagging.
[0044] The folding device 5 includes a mounting frame 51, a pocket opening mechanism 52, a pressing edge rotating mechanism 53 and a folding assembly. The mounting frame 51 is movably connected to the frame 1. The pocket opening mechanism 52 is movably connected to the mounting frame 51 up and down. The pocket opening mechanism 52 is used to tighten the bag opening. The pressing edge rotating mechanism 53 rotates to tighten the bag opening. The pocket opening mechanism 52 returns to its original position, and the bag opening is folded again by the folding assembly. The sewing device 6 includes a sewing machine 61, a second slide rail 62 and a frame moving cylinder. The frame moving cylinder and the second slide rail 62 are fixed to the frame 1. The sewing machine 61 is installed on the mounting frame 51. The frame moving cylinder is connected to the mounting frame 51. Next, the rack moving cylinder drives the mounting frame 51 to slide on the second slide rail 62, so that the sewing machine 61 sews the bag opening on the folding assembly. When the sewing machine 61 moves for sewing, the folding assembly moves together. The whole process is fully automated with good continuity. The pocket opening support mechanism 52 is used to support the bag opening, and then the folding platform 54 is driven to rise by the folding lifting cylinder 57. The edge pressing rotating cylinder 532 rotates to just above the folding platform 54. The edge pressing lifting cylinder 531 descends to press the bag opening, and the pocket opening support mechanism 52 retreats. The working efficiency and safety are high, and manual folding can be simulated, and then the packaging bag can be sewn by the sewing machine 61.
[0045] The pocket opening mechanism 52 includes an opening bottom plate 521, an advance and retreat drive assembly 522, a mobile frame 523, an opening lifting cylinder 524 and a claw movable assembly. The opening lifting cylinder 524 is connected to the bottom of the opening bottom plate 521. The opening bottom plate 521 is equipped with an advance and retreat drive assembly, and the claw movable assembly is movably installed on the mobile frame 523. The advance and retreat drive assembly drives the mobile frame 523 to move forward and backward, thereby driving the claw movable assembly to move; the claw movable assembly includes a pair of claw cylinders 525 and a claw cylinder 525 seat and a claw member 526. The cylinders 525 are respectively installed on the two inner sides of the moving frame 523 through the cylinder seats. The claw cylinders 525 are respectively connected with the corresponding claw parts 526 to drive the claw parts 526 to enter the opening part of the bag. Then, a pair of claw cylinders 525 drive the claw parts 526 to open and tighten the bag, which is beneficial for the next process to press the opening part for folding. The two claw cylinders 525 are respectively staggered on the opposite sides, and the claw parts 526 are also staggered in the upper and lower directions. The moving parts of the claw parts 526 after installation are in the same plane, which are used to open the bag at the same time, saving the tedious manual operation. The edge pressing rotating mechanism 53 includes an edge pressing lifting cylinder 531, an edge pressing rotating cylinder 532 and an edge pressing plate 534. The edge pressing lifting cylinder 531 is fixed to one side of the mounting frame 51. The edge pressing lifting cylinder 531 is used to drive the edge pressing rotating cylinder 532 to move up and down. One side of the edge pressing rotating cylinder 532 is connected to the edge pressing plate 534, and the bag mouth is pressed by the edge pressing plate 534. The folding assembly includes a folding platform 54, a folding rotating cylinder 55, a folding plate 56 and an edge folding lifting cylinder 57. The folding lifting cylinder 57 is connected to the folding platform 54. The side of the folding platform 54 is fixedly connected to the folding rotating cylinder 55. One side of the folding rotating cylinder 55 is connected to the folding plate 56. The side of the folding platform 54 is transferred to the folding plate 56. The rotating cylinder drives the folding plate 56 to rotate to realize the folding action on the bag mouth.
[0046] The unloading device 7 includes a transverse moving assembly 43 and a rolling assembly. The transverse moving assembly 43 includes a transverse moving cylinder 71, a transverse cylinder fixing seat and a transverse moving frame 523. The transverse moving cylinder 71 is fixed on the transverse cylinder fixing seat. The piston rod on the transverse moving cylinder 71 is connected to the transverse moving frame 523. The rolling assembly includes a servo motor 73 and multiple groups of synchronous transmission wheels 74. The servo motor 73 and the synchronous transmission wheel 74 are both installed on the transverse moving frame 523. The servo motor 73 drives the synchronous transmission wheel 74 to rotate. The synchronous transmission wheel 74 can be set in multiple groups, each group is connected by a transmission shaft, and the transmission shaft and the servo motor 73 can be driven by a chain or a belt. The lifting device 3 transports the packaged pipe downward, and when it reaches the rolling assembly, the finished pipe is placed on the rolling assembly. The lifting device 3 continues to descend to disengage, the transverse moving assembly 43 moves, and the rolling assembly rotates synchronously to output the finished pipe to the shelf where the materials are stacked. The whole process is completed automatically, and the unloading is convenient, saving labor and improving work efficiency.
[0047] In actual operation, the pipe is transported by the belt feeder 22, and the push cylinder 25 drives one end of the push piece 26 to rise, and the pipe on the push piece 26 is slid onto the support seat 34. The vertical lifting cylinder 31 drives the support seat 34 to rise to the corresponding position, and then the positioning device is used to coordinate and position it. Then, the clamping piece 493 on the bag clamping mechanism 45 is located inside the bag opening, and the bag clamping driving cylinder 48 can drive the piston rod downward, thereby driving the rotating ring 491 to rotate, and at the same time, the rotating ring 4 The cam 497 inside 91 presses down one end of the clamping piece 493, so that the other end of the clamping piece 493 presses the bag opening against the inner wall of the pipe hole 494, and then the bag clamping mechanism 45 is pulled by the moving component 43 to bag the pipe. During the bagging process, the lifting device 3 will avoid and support. After the bag is pulled into place, the cutting blade cuts the bag on one side, and then the opening lifting cylinder 524 rises to send the claw member 526 into the bag opening. At this time, the claw cylinder 525 extends to support The claw member 526 opens to hold the bag mouth tightly, and then the folding lifting cylinder 57 drives the folding platform 54 to rise, the edge pressing rotating cylinder 532 rotates to the top of the folding platform 54, and the edge pressing lifting cylinder 531 descends to press the bag mouth, the claw cylinder 525 is retracted to drive the claw member 526 to be pulled out of the bag mouth, and the folding rotating cylinder 55 drives the folding plate 56 to fold the bag mouth, and then the sewing machine 61 is used to sew one side. After the sewing is completed, the bag clamping mechanism 45 continues to pull the bag The bag moves to the folding device 5 on the other side, and the positioning device moves backward synchronously. After it is in place, the guide sleeve 47 on the bag clamping mechanism 45 moves to the positioning box 446. Then the folding device 5 repeats the above steps to open the bag, fold the edge and sew. After the packaging is completed, the lifting device 3 conveys the packaged pipe downward. When it reaches the rolling assembly, the finished pipe is placed on the rolling assembly. Finally, the finished pipe is output to the shelf for stacking materials through the lateral moving assembly 43 and the rolling assembly. The present invention has the advantages of high automation, saving manpower and improving work efficiency.
[0048] The above embodiments are only used to explain the inventive concept of the present invention, rather than to limit the protection of the rights of the present invention. Any non-substantial changes to the present invention using this concept shall fall within the protection scope of the present invention.
Claims
1. An automatic tube packaging machine, characterized in that: It includes a whole frame, a PLC control box, a feeding device, a lifting device, a bagging device, a folding device, a sewing device and a discharge device. The feeding device is located at the lower side of the frame, the feeding device cooperates with the lifting device, the bagging device is located at the upper side of the frame, the folding device and the sewing device are installed on the left and right sides of the frame, and the discharge device is located below the bagging device. The lifting device lifts the pipe and bags the pipe through the bagging device. A cutting device is provided between the bagging device and one of the folding devices. The folding device folds the two ends of the bag mouth, and sews through the sewing device. Then the packaged products are sent to the discharge device for unloading through the lifting device; The feeding device includes at least two groups of feeding racks, two groups of pushers and belt feeders. The belt feeders are arranged between the feeding racks. The feed racks are provided with a pulley block. The pusher is located on one side of the feeding rack. The pusher includes a pushing seat, a pushing cylinder and a pushing piece. One end of the pushing piece is hinged to the upper side of the pushing seat. The pushing cylinder is fixed to the side of the pusher. The pushing cylinder is hinged to the other end of the pushing piece. The plane of the other end of the pushing piece is in the same plane as the pulley block. The pushing cylinder drives one end of the pushing piece to rise, so that the pipe on the pushing piece slides to the lifting device. At least two groups of material lifting devices are provided, and the material lifting devices include a vertical lifting cylinder, a vertical lifting cylinder fixing seat, a lifting slide rail and a material supporting seat. The vertical lifting cylinder fixing seat is fixed on the frame, and the vertical lifting cylinder is inverted and fixed on the lifting cylinder fixing seat. The lifting cylinder is connected to the material supporting seat, and the material supporting seat is slidably connected to the lifting slide rail. The vertical lifting cylinder drives the pipe on the material supporting seat to be transported upward; The bagging device includes a bag guiding mechanism, a bag opening mechanism, a moving assembly, a positioning mechanism and a bag clamping mechanism. The bag opening mechanism is installed on one side of the frame, the positioning mechanism is installed on the other side of the frame, and the moving assembly is installed on the upper side of the frame. The positioning mechanism and the material support seat position the pipe, and the moving assembly drives the bag clamping mechanism to move to bag the pipe. The cutting device includes a cutting cylinder and a cutting blade. The cutting cylinder drives the cutting blade to move, thereby cutting the bag at the bag opening mechanism. The bag guiding mechanism includes a guiding frame, a roller and an encoder wheel. One side of the guiding frame is fixed on the mounting frame, and the roller is installed on the other side of the guiding frame. The encoder wheel is located above the roller. The bag opening mechanism includes a bag opening base and a bag opening cylinder movably limited on the bag opening base; the moving assembly includes a pair of first slide rails, a sliding seat and a sliding motor. The pair of first slide rails are installed on the frame, the sliding seat is slidably connected to the first slide rail, the sliding motor is located on the sliding seat, a gear is provided on the main shaft of the sliding motor, a rack is fixedly provided at the bottom of the slide rail, and the sliding motor drives the gear to cooperate with the rack transmission, thereby driving the sliding seat to move; the positioning mechanism includes a sliding block, a positioning seat, a first positioning cylinder, a second positioning cylinder, and a moving motor , a positioning box and a positioning plate, a positioning seat is installed at the bottom of the sliding block, a moving motor is installed at the bottom of the sliding block, the sliding block is slidably connected to the first slide rail, and the moving motor cooperates with the gear and rack on the main shaft. The first positioning cylinder and the second positioning cylinder are respectively installed on the upper and lower sides of the positioning seat, the first positioning cylinder is connected to the positioning box, the second positioning cylinder is connected to the positioning plate, and the positioning plate is located directly in front of the positioning box. The bag clamping mechanism includes a bag clamping seat, a guide sleeve, a bag clamping drive cylinder and a clip assembly. The upper part of the bag clamping seat is fixed to the bottom of the sliding seat, the lower part of the bag clamping seat is connected to the guide sleeve, the clip assembly is installed in the guide sleeve, one side of the bag clamping drive cylinder is connected to the side of the bag clamping seat, and the piston rod on the bag clamping drive cylinder is connected to the clip assembly; The clamping piece assembly includes a rotating ring, at least two rotating wheels and at least two clamping pieces. A pipe penetration hole, a first annular groove and a second annular groove are provided inside the guide sleeve. The rotating wheel is installed around the inner wall of the first annular groove at uniform intervals. The rotating ring is movably fitted inside the rotating wheel. A plurality of cams are distributed on the inner side of the rotating ring. The middle of the clamping piece is hinged to the inner wall of the second annular groove. A spring is provided at one end of the clamping piece. The piston rod on the bag clamping driving cylinder is connected to the rotating ring. The rotating ring is driven to rotate along the rotating wheel through the bag clamping driving cylinder. The cam on the inner side of the rotating ring presses down one end of the clamping piece, and the other end of the clamping piece is clamped or released.
2. The automatic tube packaging machine according to claim 1, characterized in that: The folding device includes a mounting frame, a pocket opening mechanism, a pressing edge rotating mechanism and a folding assembly. The mounting frame is movably connected to the frame, the pocket opening mechanism is movably connected to the mounting frame up and down, the pocket opening mechanism is used to tighten the bag opening, the pressing edge rotating mechanism rotates to tighten the bag opening, the pocket opening mechanism returns to its original position, and the bag opening is folded again by the folding assembly. The sewing device includes a sewing machine, a second slide rail and a rack moving cylinder. The rack moving cylinder and the second slide rail are fixed to the frame, the sewing machine is installed on the mounting frame, the rack moving cylinder is connected to the mounting frame, and the rack moving cylinder drives the mounting frame to slide on the second slide rail, so that the sewing machine sews the bag opening on the folding assembly.
3. The automatic tube packaging machine according to claim 2, characterized in that: The pocket opening mechanism includes an opening bottom plate, an advance and retreat drive assembly, a movable frame, an opening lifting cylinder and a opening claw movable assembly. The opening lifting cylinder is connected to the bottom of the opening bottom plate, the opening bottom plate is installed with an advance and retreat drive assembly, and the opening claw movable assembly is movably installed on the movable frame. The advance and retreat drive assembly drives the movable frame to move forward and backward, thereby driving the opening claw movable assembly to move; the opening claw movable assembly includes a pair of opening claw cylinders, a opening claw cylinder seat and a opening claw member. The opening claw cylinders are respectively installed on the two inner sides of the movable frame through the cylinder seats, and the opening claw cylinders are respectively connected to the corresponding opening claw members to drive the opening claw members to close or open. The edge pressing rotation mechanism includes an edge pressing lifting cylinder, an edge pressing rotating cylinder and an edge pressing plate. The edge pressing lifting cylinder is fixed to one side of the mounting frame, and the edge pressing lifting cylinder is used to drive the edge pressing rotating cylinder to rise and fall, and one side of the edge pressing rotating cylinder is connected to the edge pressing plate.
4. The automatic tube packaging machine according to claim 3, characterized in that: The folding assembly includes a folding platform, a folding rotating cylinder, a folding plate and a folding lifting cylinder. The folding lifting cylinder is connected to the folding platform, the side of the folding platform is fixedly connected to the folding rotating cylinder, one side of the folding rotating cylinder is connected to the folding plate, the side of the folding platform is connected to the folding plate, and the folding rotating cylinder drives the folding plate to rotate.
5. The automatic tube packaging machine according to claim 1, characterized in that: The unloading device includes a transverse moving component and a rolling component. The transverse moving component includes a transverse moving cylinder, a transverse cylinder fixing seat and a transverse moving frame. The transverse moving cylinder is fixed on the transverse cylinder fixing seat. The piston rod on the transverse moving cylinder is connected to the transverse moving frame. The rolling component includes a servo motor and multiple sets of synchronous transmission wheels. The servo motor and the synchronous transmission wheels are both installed on the transverse moving frame. The servo motor drives the synchronous transmission wheels to rotate.
Citation Information
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