A scanner that can walk on the surface of a flat material to scan and extract its surface pattern

By installing rollers and transmission belts on the scanner and using a driving motor to drive the rollers to walk, simple and convenient extraction of surface patterns on large-sized flat materials is achieved, solving the problem that existing scanners are difficult to scan large-sized materials and improving scanning efficiency and accuracy.

CN111432091BActive Publication Date: 2024-12-31蔺冠英
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Patent Information

Application Number
CN202010323213.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-22
Publication Date
2024-12-31
Estimated Expiration
2040-04-22

AI Technical Summary

Technical Problem

Existing scanners are difficult to effectively scan and extract the complete patterns or decorative textures of the surface of decorative materials such as large-sized ceramic tiles, which leads to trouble in the production of building materials industries such as ceramics.

Method used

A scanner that can walk on the surface of a planar material is designed. By installing a roller and a transmission belt on the scanner head, the rollers are driven by a driving motor, and the pattern is extracted and checked through the reference white strips and white strip limits. Simplifies the scanning process of surface patterns of large-size planar materials.

Benefits of technology

It realizes simpler and more convenient pattern extraction on the surface of large-sized planar materials, solving the problem that existing scanners are difficult to scan large-sized materials, and improving scanning efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a scanner capable of walking on the surface of a plane material to scan and extract the surface pattern thereof. Rollers are respectively installed on the front and rear of a scanning head through axles, and the two ends of the axles are connected by a transmission belt. One end of one of the axles is connected to a driving motor through a pulley assembly. A reference white bar is placed on the lower belt strip of the transmission belt across the bottom of a scanning window of the scanning head. A metal sheet is provided on one end of the reference white bar, and the metal sheet corresponds to a proximity switch. A white bar limit block is provided on the side of the reference white bar on the scanning head. The driving motor and the proximity switch are respectively connected to the circuit main board built into the scanning head. The driving motor can drive the roller to walk on the surface of decorative materials such as large-size tiles to scan the surface pattern of the material, and when the scanning is initially started, the roller will drive the transmission belt to rotate while walking. The reference white bar placed on the transmission belt will move with the transmission belt to the white bar limit block and then stop, thereby completing the scanning reference verification.
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Description

Technical Field

[0001] The invention belongs to the technical field of scanners, and in particular relates to a scanner which can move on the surface of a plane material by itself to extract patterns on the surface of the plane material for use. Background Art

[0002] Due to the limited size of scanners currently used in offices, in some industries such as the ceramic and other building materials industries, printing is often used to print patterns or decorative textures onto the surface of tiles or decorative materials. These patterns or decorative textures sometimes need to be completely scanned and extracted from other similar products before printing. When the size of decorative materials such as tiles is large, it is far beyond the size of existing scanners. It is difficult to use existing scanners to scan and extract the complete patterns or decorative textures on the surface of large-size tiles and other decorative materials. This brings certain troubles to the extraction of production materials in the industry. Summary of the invention

[0003] In view of the deficiencies in the prior art, the present invention aims to provide a scanner that can walk on the surface of a planar material to scan and extract its surface patterns, making the scanning and extraction of surface patterns of large-sized planar materials simpler and more convenient.

[0004] To achieve the above object, the present invention adopts the following technical solution:

[0005] A scanner that can walk on the surface of a flat material to scan and extract its surface pattern comprises a scanning head. The composition of the scanning head is the same as that of an existing scanner. Rollers are installed on the front and rear of the scanning head respectively through axles. The two ends of the axles are connected by a transmission belt. One end of one of the axles is connected to the drive motor through a pulley assembly. A reference white bar is placed on the lower belt strip of the transmission belt across the scanning window of the scanning head. A metal sheet is provided on one end of the reference white bar, and the metal sheet corresponds to a proximity switch. White bar limit blocks are provided on both sides of the scanning head at the sides of the reference white bar. The drive motor and the proximity switch are respectively electrically connected to the circuit main board built into the scanning head. Initially, the metal sheet corresponds to the proximity switch and works when the power is turned on. The scanning is started, the driving motor works and drives the roller to move. The movement of the roller will drive the transmission belt to rotate. The reference white strip placed on the transmission belt will move with the transmission belt to the white strip limit block on the side of the wheel shaft that is not connected to the pulley assembly and then stop, completing the scanning reference verification. At this time, the metal sheet is disengaged from the proximity switch, and the driving motor reverses to drive the roller to move on the surface of large-size tiles and other decorative materials to scan the surface patterns of the materials. It walks on the surface of flat materials to scan and extract their surface patterns, making the scanning and extraction of surface patterns of large-size flat materials simpler and more convenient. After the scanning is completed, the driving motor reverses again instantly, and the transmission belt reverses instantly, causing the reference white strip to move with the transmission belt and be blocked by the white strip limit block on the other side, and then reset to correspond to the proximity switch again.

[0006] Preferably, the pulley assembly includes a driving pulley, a first driven pulley, a second driven pulley and a third driven pulley, the driving motor is mounted on the housing of the scanning head through a mounting frame, the driving pulley is mounted on the motor shaft of the driving motor, the first driven pulley is mounted on the mounting frame and is connected to the driving pulley through a first belt, the second driven pulley is coaxially connected to the first driven pulley, and the third driven pulley is mounted on the wheel shaft and is connected to the second driven pulley through a second belt.

[0007] Furthermore, a tensioning pulley for adjusting the tension of the first belt is installed on the mounting frame between the driving pulley and the first driven pulley.

[0008] Preferably, the proximity switch is located above the metal sheet, and the proximity switch is fixed on the housing of the drive motor.

[0009] Preferably, the transmission belt is connected to the wheel axle through a synchronous pulley, and seat bearings are fixedly arranged at the front and rear of the scanning head, and the wheel axle is installed on the seat bearings.

[0010] The present invention has the following beneficial effects:

[0011] The invention is a scanner that can walk on the surface of a plane material, scan and extract its surface patterns. The driving motor can drive the roller to walk on the surface of large-size ceramic tiles and other decorative materials to scan the surface patterns of the materials. When the scanning is initially started, the roller will drive the transmission belt to rotate while walking. The reference white strip placed on the transmission belt will move with the transmission belt to the white strip limit block and then stop, thus completing the scanning reference verification. The invention has the advantages of being able to walk on the surface of a plane material, scan and extract its surface patterns, and making the scanning and extraction of the surface patterns of large-size plane materials simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is an overall structural diagram of a scanner of the present invention that can walk on the surface of a planar material to scan and extract the surface pattern thereof;

[0013] Figure 2 It is an overall structural diagram of the scanner of the present invention that can walk on the surface of a planar material to scan and extract the surface pattern thereof under another viewing angle;

[0014] Figure 3 This is a bottom structural diagram of a scanner of the present invention that can walk on the surface of a planar material to scan and extract the surface pattern thereof.

[0015] In the figure: 1. scanning head; 2. axle; 3. roller; 4. transmission belt; 5. pulley assembly; 6. driving motor; 7. reference white strip; 8. metal sheet; 9. proximity switch; 10. white strip limit block; 11. mounting frame; 12. first belt; 13. second belt; 14. seat bearing; 41. lower belt strip; 42. synchronous pulley; 51. driving pulley; 52. first driven pulley; 53. second driven pulley; 54. third driven pulley; 55. tensioning pulley. DETAILED DESCRIPTION

[0016] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments, so as to more clearly understand the technical ideas claimed for protection of the present invention.

[0017] like Figure 1-3 The present invention is a scanner that can walk on the surface of a plane material to scan and extract its surface pattern, including a scanning head 1. The composition of the scanning head 1 is the same as that of the existing scanner. Rollers 3 are installed on the front and rear of the scanning head 1 through axles 2, preferably, bearings with seats 14 are fixedly arranged on the front and rear of the scanning head 1, the axle 2 is installed on the bearings with seats 14, and the two ends of the axle 2 are connected by a transmission belt 4. The transmission belt 4 is preferably connected to the axle 2 through a synchronous pulley 42, and one end of one axle 2 is connected to the driving motor 6 through a pulley assembly 5. A reference white strip 7 is placed on the lower strip 41 of the transmission belt 4 across the scanning window of the scanning head 1. A metal sheet 8 is provided on one end of the reference white strip 7. The metal sheet 8 corresponds to a proximity switch 9. The proximity switch 9 is preferably fixed on the housing of the driving motor 6 and is correspondingly located above the metal sheet 8. White strip limit blocks 10 are provided on the sides of the reference white strip 7 on the scanning head 1. The driving motor 6 and the proximity switch 9 are respectively connected to the circuit main board built into the scanning head 1. It should be noted that the control method of the electronic connection between the drive motor 6 and the proximity switch 9 and the circuit main board belongs to the technology that can be directly borrowed and utilized in the prior art, and is not the focus of this technical solution; initially, the metal sheet 8 corresponds to the proximity switch 9, and the scanning is started when the power is turned on. The drive motor 6 works and drives the roller 3 to move. While the roller 3 moves, it will drive the transmission belt 4 to rotate. The reference white strip 7 placed on the transmission belt 4 will follow the transmission belt 4 to move to the white strip limit block 10 on the side of the wheel shaft 2 that is not connected to the pulley assembly 5, and then stop, completing the scanning reference verification. At this time, the metal sheet 8 is separated from the proximity switch 9, and the drive motor 6 reverses to drive the roller 3 to walk on the surface of large-size tiles and other decorative materials to scan the surface pattern of the material, walk on the surface of the plane material to scan and extract its surface pattern, so that the scanning and extraction of the surface pattern of the large-size plane material is simpler and more convenient. After the scanning is completed, the drive motor 6 reverses again instantly, and the transmission belt 4 reverses instantly so that the reference white strip 7 moves with the transmission belt 4 and is blocked by the white strip limit block 10 on the other side, and then resets to correspond to the proximity switch 9 again.

[0018] The specific composition of the pulley assembly 5 and its installation and connection relationship with the drive motor 6 and the wheel shaft 2 are that the pulley assembly 5 includes a driving pulley 51, a first driven pulley 52, a second driven pulley 53 and a third driven pulley 54. The drive motor 6 is installed on the housing of the scanning head 1 through the mounting frame 11. The driving pulley 51 is installed on the motor shaft of the drive motor 6. The first driven pulley 52 is installed on the mounting frame 11 and is connected to the driving pulley 51 through the first belt 12. The second driven pulley 53 is coaxially connected to the first driven pulley 52. ​​The third driven pulley 54 is installed on the wheel shaft 2 and is connected to the second driven pulley 53 through the second belt 13. A tensioning pulley 55 can also be installed on the mounting frame 11 between the driving pulley 51 and the first driven pulley 52 to adjust the tension of the first belt 12. The adjustment structure of the tensioning pulley 55 can adopt the existing method and is not the focus of the present technical solution.

[0019] For those skilled in the art, various other corresponding changes and modifications can be made according to the technical solutions and concepts described above, and all of these changes and modifications should fall within the protection scope of the claims of the present invention.

Claims

1. A scanner capable of walking on the surface of a planar material to scan and extract the surface pattern thereof, comprising a scanning head (1), characterized in that: The front and rear of the scanning head (1) are respectively provided with rollers (3) through axles (2), and the two ends of the axles (2) are connected by a transmission belt (4), one end of one of the axles (2) is connected by a drive motor (6) through a pulley assembly (5), a reference white bar (7) is placed on the lower belt strip (41) of the transmission belt (4) across the scanning window of the scanning head (1), a metal sheet (8) is provided on one end of the reference white bar (7), and the metal sheet (8) corresponds to the proximity switch (9), and white bar limit blocks (10) are provided on both sides of the reference white bar (7) on the scanning head (1), and the drive motor (6) and the proximity switch (9) are respectively connected to the circuit main board built into the scanning head (1) through electrical control.

2. The scanner capable of walking on the surface of a planar material and scanning and extracting the surface pattern thereof as claimed in claim 1, characterized in that: The pulley assembly (5) comprises a driving pulley (51), a first driven pulley (52), a second driven pulley (53) and a third driven pulley (54); the driving motor (6) is mounted on the housing of the scanning head (1) via a mounting frame (11); the driving pulley (51) is mounted on the motor shaft of the driving motor (6); the first driven pulley (52) is mounted on the mounting frame (11) and is connected to the driving pulley (51) via a first belt (12); the second driven pulley (53) is coaxially connected to the first driven pulley (52); the third driven pulley (54) is mounted on the wheel shaft (2) and is connected to the second driven pulley (53) via a second belt (13).

3. The scanner capable of walking on the surface of a planar material and scanning and extracting the surface pattern thereof as claimed in claim 2, characterized in that: A tensioning wheel (55) for adjusting the tension of the first belt (12) is installed on the mounting frame (11) between the driving pulley (51) and the first driven pulley (52).

4. The scanner capable of walking on the surface of a planar material and scanning and extracting the surface pattern thereof as claimed in claim 1, characterized in that: The proximity switch (9) is located correspondingly above the metal sheet (8), and the proximity switch (9) is fixed on the housing of the drive motor (6).

5. The scanner capable of walking on the surface of a planar material and scanning and extracting the surface pattern thereof as claimed in claim 1, characterized in that: The transmission belt (4) is transmission-connected to the wheel shaft (2) via a synchronous pulley (42).

6. The scanner capable of walking on the surface of a planar material and scanning and extracting the surface pattern thereof as claimed in claim 1, characterized in that: The scanning head (1) is fixedly provided with seat bearings (14) at the front and rear, and the wheel axle (2) is mounted on the seat bearings (14).