Aluminum cover surface pattern forming die
By designing the aluminum cover surface pattern forming mold with motor, hydraulic cylinder and infrared receiver, the problem of low molding efficiency caused by frequent replacement of aluminum covers in the prior art is solved, and continuous molding and efficient production of the aluminum cover surface pattern are achieved.
Patent Information
- Application Number
- CN202421005245.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-10
- Publication Date
- 2025-01-17
- Estimated Expiration
- 2034-05-10
AI Technical Summary
The existing aluminum cover surface pattern forming molds require manual replacement of the aluminum cover after each stamping operation, resulting in inefficient molding and wasting time.
A surface pattern forming mold of an aluminum cover including an operating table, a support table, a motor, a drive gear, a transmission gear, a hydraulic cylinder and an infrared receiver is designed. The continuous rotation and pattern forming of the aluminum cover are achieved through the motor drive gear and a hydraulic cylinder. The aluminum cover is maintained by using infrared receiver and transmitter to match the push rod and clamp to achieve automatic molding.
Continuous forming of the surface pattern of the aluminum cover is realized, saving time in replacing the aluminum cover, improving the forming efficiency, and ensuring the pattern quality after forming.
Smart Images

Figure CN222360795U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pattern forming, in particular to a pattern forming die for the surface of an aluminum cover. Background Art
[0002] The aluminum cover is a cover supported by aluminum material. It has the advantages of aluminum material such as lightness, corrosion resistance and easy processing. A stamping die is needed to form the surface pattern of the aluminum cover. The stamping die is a special process equipment that processes aluminum materials into parts during cold stamping. It is called a cold stamping die, commonly known as a cold stamping die.
[0003] In the prior art, such as Chinese patent publication number CN217396086U, a pattern forming mold for the surface of an aluminum cover is disclosed, including: a main body; a stamping table, the stamping table is arranged at the top of one side of the main body; and a clamping mechanism is arranged inside the main body and extends to one side of the main body, which is used to clamp the aluminum cover placed on the top of the stamping table. The utility model sets a clamping mechanism, places the aluminum cover on the top of the stamping table, drives the motor to work, and the output end of the driving motor rotates to drive the first worm to rotate, the first worm rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the moving rod to move, the moving rod moves to drive the clamping claw to move, the clamping claw moves and clamps the aluminum cover on the top of the stamping table. This structure is conducive to clamping the aluminum cover, and when the pattern is stamped on the surface of the aluminum cover, the aluminum cover is prevented from being offset or moved, thereby improving the practicality of the device.
[0004] Although the above patent can avoid the aluminum cover from shifting or moving when stamping the pattern on the surface of the aluminum cover, only one aluminum cover can be stamped at a time when the pattern is stamped. After the pattern is formed, the next aluminum cover needs to be manually replaced for processing. A lot of time will be wasted in the process of replacing the aluminum cover, which affects the overall forming efficiency of the aluminum cover surface pattern. Therefore, in response to the above problem, we propose a new type of aluminum cover surface pattern forming mold. Utility Model Content
[0005] The utility model aims to solve the problem in the prior art that when stamping patterns on aluminum covers, only one aluminum cover can be stamped at a time, and after the pattern is formed, the next aluminum cover needs to be manually replaced for processing, and a large amount of time is wasted in the process of replacing the aluminum cover, which affects the overall forming efficiency of the aluminum cover surface pattern. A mold for forming patterns on the aluminum cover surface is proposed to solve the problem that in the prior art, only one aluminum cover can be stamped at a time, and after the pattern is formed, the next aluminum cover needs to be manually replaced for processing, and a large amount of time is wasted in the process of replacing the aluminum cover, which affects the overall forming efficiency of the aluminum cover surface pattern.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an aluminum cover surface pattern forming mold, comprising an operating table, a support table is fixedly connected to the interior of the operating table near the middle position, a motor is installed at the bottom of the support table, the output end of the motor slides through the bottom of the support table and extends to the interior of the support table, the output end of the motor is fixedly connected to a driving gear, the outer surface of the driving gear is meshingly connected to a transmission gear, the top of the transmission gear is fixedly connected to a storage table, and a plurality of limit rings are fixedly connected to the top of the storage table at equal distances near the edge.
[0007] Preferably, a rotating shaft is fixedly connected to the bottom center of the transmission gear, and a bearing is fixedly connected to the outer surface of the rotating shaft.
[0008] Preferably, the bearing is embedded in the interior of the support platform, and a bracket is fixedly connected to the top of the operating table near the left side.
[0009] Preferably, a hydraulic cylinder is installed at a position near the right side of the top of the bracket, and the telescopic end of the hydraulic cylinder passes through the top of the bracket and extends downward.
[0010] Preferably, the telescopic end of the hydraulic cylinder is fixedly connected with a stamping die, and the positions of the stamping die and the limiting ring correspond to each other.
[0011] Preferably, an electric push rod is embedded in the top of the operating table below the bracket, and a clamping plate is fixedly connected to the right end of the electric push rod.
[0012] Preferably, a plurality of infrared receivers are distributed in a ring shape on the top of the storage table, the positions of the infrared receivers and the limiting rings correspond to each other, a connecting piece is fixedly connected to the right surface of the bracket, an infrared transmitter is installed at the bottom of the connecting piece, and the infrared transmitter cooperates with the plurality of infrared receivers.
[0013] Compared with the prior art, the advantages and positive effects of the utility model are:
[0014] 1. In the utility model, when in use, the aluminum cover is placed between the limiting rings on the storage table near the front side, and then the motor, driving gear, transmission gear and storage table cooperate to drive the aluminum cover to rotate with the storage table. When the aluminum cover rotates to the bottom of the stamping die, the hydraulic cylinder and the stamping die cooperate to complete the pattern forming on the surface of the aluminum cover. During the process, the aluminum cover raw material can be continuously placed in the limiting ring on the front side. After the processing is completed, the aluminum cover will rotate to other positions with the storage table and can be removed. During the whole process, the aluminum cover can be continuously stamped and formed with patterns, and the device does not need to stop, which saves a lot of time and improves the overall forming efficiency of the surface pattern of the aluminum cover.
[0015] 2. In the utility model, when the aluminum cover rotates to the bottom of the stamping die, the electric push rod is started to drive the clamping plate to move to the right and then cooperate with the limit ring to squeeze and fix the aluminum cover, so that it remains stable during the stamping process and ensures the quality of the pattern after forming. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 A three-dimensional diagram of a mold for forming a surface pattern of an aluminum cover is provided for the utility model;
[0017] Figure 2 Another perspective view of a mold for forming a surface pattern of an aluminum cover proposed by the utility model;
[0018] Figure 3 The utility model provides a partial structural development diagram of a mold for forming a surface pattern of an aluminum cover;
[0019] Figure 4 The utility model provides a partial structural sectional view of a mold for forming a surface pattern of an aluminum cover.
[0020] Legend: 1. Operating table; 2. Electric push rod; 21. Clamp; 3. Bracket; 31. Hydraulic cylinder; 32. Stamping die; 33. Connector; 34. Infrared transmitter; 4. Support table; 41. Bearing; 42. Rotating shaft; 5. Motor; 51. Driving gear; 52. Transmission gear; 6. Storage table; 61. Limiting ring; 62. Infrared receiver. DETAILED DESCRIPTION
[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0023] Embodiment 1, as Figure 1-Figure 4As shown, the utility model provides an aluminum cover surface pattern forming mold, including an operating table 1, a support table 4 is fixedly connected to the interior of the operating table 1 near the middle position, a motor 5 is installed at the bottom of the support table 4, the output end of the motor 5 slides through the bottom of the support table 4 and extends to the interior of the support table 4, the output end of the motor 5 is fixedly connected to a driving gear 51, the outer surface of the driving gear 51 is meshingly connected to a transmission gear 52, the top of the transmission gear 52 is fixedly connected to a storage table 6, a plurality of limit rings 61 are equidistantly fixedly connected to the top of the storage table 6 near the edge, a rotating shaft 42 is fixedly connected to the bottom center of the transmission gear 52, the outer surface of the rotating shaft 42 is fixedly connected to a bearing 41, the bearing 41 is embedded in the interior of the support table 4, and a bracket 3 is fixedly connected to the top of the operating table 1 near the left side.
[0024] The effect achieved by the entire embodiment 1 is that when using the device, the aluminum cover is placed between the limiting rings 61 on the front side of the storage table 6, and then the motor 5 is started to drive the driving gear 51 to rotate. Since the storage table 6 is connected to the top of the support table 4 through the transmission gear 52, the rotating shaft 42 and the bearing 41, the storage table 6 can rotate, and when the driving gear 51 rotates, it will drive the transmission gear 52 to rotate. At this time, the storage table 6 will be rotated with the transmission gear 52, and cooperate with the limiting ring 61 to rotate the aluminum cover to the bottom of the stamping die 32. At this time, the hydraulic cylinder 31 is started to drive the stamping die 32 to descend and extrude the aluminum cover to complete the surface pattern forming. During the process, the aluminum cover raw material can be placed in the limiting ring 61 on the front side. After the processing is completed, the aluminum cover will follow the storage table 6 to rotate to other positions and it can be removed. During the whole process, the aluminum cover can be continuously stamped and formed with a pattern, and the device does not need to stop, which saves a lot of time and improves the overall forming efficiency of the surface pattern of the aluminum cover. The bracket 3 cooperates with the connecting piece 33 to be mainly used to install the hydraulic cylinder 31 and the infrared emitter 34.
[0025] Embodiment 2, as Figure 1-Figure 4 As shown, a hydraulic cylinder 31 is installed at a position near the right side of the top of the bracket 3, and the telescopic end of the hydraulic cylinder 31 passes through the top of the bracket 3 and extends to the bottom. The telescopic end of the hydraulic cylinder 31 is fixedly connected to a stamping die 32, and the positions of the stamping die 32 and the limiting ring 61 correspond to each other. An electric push rod 2 is embedded in the top of the operating table 1 below the bracket 3, and a splint 21 is fixedly connected to the right end of the electric push rod 2. A plurality of infrared receivers 62 are distributed in a ring on the top of the storage table 6, and the positions of the infrared receivers 62 and the limiting ring 61 correspond to each other. A connecting piece 33 is fixedly connected to the right surface of the bracket 3, and an infrared transmitter 34 is installed at the bottom of the connecting piece 33. The infrared transmitter 34 and the plurality of infrared receivers 62 cooperate with each other.
[0026] The effect achieved by the entire embodiment 2 is that when the aluminum cover rotates to the bottom of the stamping die 32, the electric push rod 2 is started to drive the clamping plate 21 to move to the right and then cooperate with the limit ring 61, which plays a role in squeezing and fixing the aluminum cover, so that it can remain stable during the stamping process and ensure the quality of the pattern after molding. At the same time, whenever the limit ring 61 rotates to the position directly below the stamping die 32, the corresponding infrared receiver 62 will receive the infrared light emitted by the infrared transmitter 34 and convert it into an electrical signal, which is then controlled by the PLC controller to start and stop the motor 5, which has the effect of position correction and can further improve the molding quality of the surface pattern of the aluminum cover. The electric push rod 2, hydraulic cylinder 31, infrared transmitter 34, motor 5 and infrared receiver 62 mainly rely on the external PLC controller for coordinated cooperation.
[0027] Working principle: When using this device, the aluminum cover is placed between the limiting rings 61 on the front side of the storage table 6, and then the motor 5 is started to drive the driving gear 51 to rotate. Since the storage table 6 is connected to the top of the support table 4 through the transmission gear 52, the rotating shaft 42 and the bearing 41, the storage table 6 can rotate, and when the driving gear 51 rotates, it will drive the transmission gear 52 to rotate. At this time, the storage table 6 will be rotated along with the transmission gear 52, and cooperate with the limiting ring 61 to rotate the aluminum cover to the bottom of the stamping die 32. At this time, the hydraulic cylinder 31 is started to drive the stamping die 32 to descend and extrude the aluminum cover to complete the surface pattern forming. During the process, the aluminum cover raw material can be placed in the limiting ring 61 on the front side. After the processing is completed, the aluminum cover will follow the storage table 6 to rotate to other positions. During the whole process, the aluminum cover can be continuously stamped and formed with a pattern, and the device does not need to stop, which saves a lot of time and improves the overall forming efficiency of the surface pattern of the aluminum cover. In addition, when the aluminum cover rotates to the bottom of the stamping die 32, the electric push rod 2 is started to drive the clamping plate 21 to move to the right and then cooperate with the limiting ring 61 to squeeze and fix the aluminum cover, so that it remains stable during the stamping process and ensures the quality of the pattern after forming. At the same time, whenever the limiting ring 61 rotates to the position directly below the stamping die 32, the corresponding infrared receiver 62 will receive the infrared light emitted by the infrared transmitter 34 and convert it into an electrical signal, which is then controlled by the PLC controller to start and stop the motor 5, which has the function of position correction and can further improve the forming quality of the surface pattern of the aluminum cover.
[0028] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A mold for forming a surface pattern of an aluminum cover, comprising an operating table (1), characterized in that: A support platform (4) is fixedly connected to the interior of the operating table (1) near the middle position, a motor (5) is installed at the bottom of the support platform (4), an output end of the motor (5) slides through the bottom of the support platform (4) and extends to the interior of the support platform (4), a driving gear (51) is fixedly connected to the output end of the motor (5), an outer surface of the driving gear (51) is meshingly connected to a transmission gear (52), a top of the transmission gear (52) is fixedly connected to a storage platform (6), and a plurality of limit rings (61) are fixedly connected to the top of the storage platform (6) near the edge at equal distances.
2. The aluminum cover surface pattern forming mold according to claim 1, characterized in that: A rotating shaft (42) is fixedly connected to the center of the bottom of the transmission gear (52), and a bearing (41) is fixedly connected to the outer surface of the rotating shaft (42).
3. The aluminum cover surface pattern forming mold according to claim 2, characterized in that: The bearing (41) is embedded in the interior of the support platform (4), and a bracket (3) is fixedly connected to the top of the operating platform (1) near the left side.
4. The aluminum cover surface pattern forming mold according to claim 3, characterized in that: A hydraulic cylinder (31) is installed at a position close to the right side of the top of the bracket (3), and the telescopic end of the hydraulic cylinder (31) passes through the top of the bracket (3) and extends to the bottom.
5. The aluminum cover surface pattern forming mold according to claim 4, characterized in that: The telescopic end of the hydraulic cylinder (31) is fixedly connected to a punching die (32), and the positions of the punching die (32) and the limiting ring (61) correspond to each other.
6. The aluminum cover surface pattern forming mold according to claim 5, characterized in that: An electric push rod (2) is embedded in the top of the operating table (1) at a position below the bracket (3), and a clamping plate (21) is fixedly connected to the right end of the electric push rod (2).
7. The aluminum cover surface pattern forming mold according to claim 6, characterized in that: A plurality of infrared receivers (62) are distributed in a ring shape on the top of the storage platform (6), and the positions of the infrared receivers (62) and the limiting ring (61) correspond to each other. A connecting piece (33) is fixedly connected to the right surface of the bracket (3), and an infrared transmitter (34) is installed at the bottom of the connecting piece (33). The infrared transmitter (34) and the plurality of infrared receivers (62) cooperate with each other.
Citation Information
Patent Citations
Aluminum cover surface pattern forming die
CN217396086U