A rubber vulcanization device for a solid-state power source system

Abstract

The present invention discloses a rubber vulcanization device for a solid-state power source system, including a rubber vulcanization device body, a first waveguide flange is provided in a supporting manner on the rubber vulcanization device body, and further includes a solid-state power source, the solid-state power source is connected to the first waveguide flange. The present invention uses a solid-state filter to replace the magnetron, which is convenient for equipment installation and maintenance, simple to adjust, and the microwave solid-state power source device can be automatically adjusted for thermal shrinkage after the equipment is heated. At the same time, by setting a base, a guide rod and a sleeve are arranged on the base, and a base is connected in the sleeve, so that the base can move up and down along the guide rod. By screwing a height-adjusting bolt on the end face of the base, the height of the equipment can be adjusted, making it convenient for installation. By arranging a guide rail on the base and corresponding sliders on the lower surface of the box body, even if the box body deforms after heating, it can still be connected to the base, ensuring the safety and reliability of the device.

Description

Technical Field

[0001] The present invention relates to the technical field of rubber vulcanization equipment, and specifically to a rubber vulcanization equipment with a solid-state power source system. Background Art

[0002] The rubber vulcanization temperature is the basic condition for the rubber to undergo vulcanization reaction (crosslinking reaction), which directly affects the rubber vulcanization speed and the quality of the product. Like all chemical reactions, the vulcanization reaction accelerates with the increase of temperature, and it is easy to generate more low-sulfur crosslinking bonds; when the vulcanization temperature is low, the speed is slow, the production efficiency is low, and more polysulfur crosslinking bonds are generated. The vulcanization temperature generally follows the van't Hoff's law, that is, for every 8 - 10 °C increase in temperature, the reaction speed approximately doubles; or in other words, the reaction time is approximately reduced by half.

[0003] Existing rubber vulcanization equipment all uses magnetrons for heating during the vulcanization process. However, magnetrons cannot ensure precise power control, do not have the function of adjusting phase and frequency, have a short service life, and have disadvantages such as large volume, heavy weight, and large occupied space in microwave vulcanization equipment. Therefore, a rubber vulcanization equipment with a solid-state power source system is proposed. Summary of the Invention

[0004] The purpose of the present invention is to provide a rubber vulcanization equipment with a solid-state power source system to solve the problems raised in the above background art.

[0005] To achieve the above purpose, the present invention provides the following technical solution: A rubber vulcanization equipment with a solid-state power source system, including a rubber vulcanization equipment body, a first waveguide flange is provided in a supporting manner on the rubber vulcanization equipment body, and further includes a solid-state power source, and the solid-state power source is connected to the first waveguide flange.

[0006] Preferably, the solid-state power source includes a box body and a waveguide. One end of the waveguide is provided with a second waveguide flange, and the second waveguide flange is fixedly connected to the upper side wall of the box body by bolts. The other end of the waveguide is fixedly connected to a third waveguide flange, and the third waveguide flange is fixedly connected to the first waveguide flange by bolts.

[0007] Preferably, it further includes a base. The base is in a rectangular plate-like structure. A plurality of fixing bolts are screwed on the end face of the base. A plurality of guide rods are vertically provided on the upper surface of the base. Sleeve tubes are respectively sleeved on the outer side walls of the guide rods. A base is fixedly connected between the plurality of sleeve tubes. The base is in a rectangular plate-like structure. Height-adjusting bolts are respectively penetrated through the four corner edges of the base. There are two guide rails on the upper surface of the base. The two guide rails are arranged in parallel. Sliders are respectively symmetrically slidably connected to the inner side walls of each guide rail. The lower surface of the box body is fixedly connected to the sliders.

[0008] Preferably, the cross-section of the guide rail is an isosceles trapezoid, and the cross-section of the slider matches that of the guide rail.

[0009] Preferably, positioning springs are respectively arranged between the guide rail and the slider.

[0010] Preferably, guide wheels are respectively rotatably connected to the lower surface of the slider, and the rotation direction of the guide wheels is the same as the movement direction of the slider.

[0011] Preferably, the guide rail is a chute, and the guide rail is located on the upper surface of the base.

[0012] Preferably, the guide rail includes limiting plates. The number of the limiting plates is two, and they are symmetrically and fixedly connected to the edges of the upper surface of the base respectively. One ends of a plurality of decompression springs are respectively fixedly connected to the opposite surfaces of the two bases, and the other ends of the decompression springs are fixedly connected to plate members. The number of the plate members is two, and chutes are arranged on the upper surfaces of the plate members.

[0013] Preferably, the lower surface of the box body is fixedly connected to the slider through a rotating shaft.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: A rubber vulcanization device for a solid-state power source system uses a solid-state filter to replace a magnetron. The solid-state microwave power source can control the power with high precision and in a closed-loop control mode, and has functions of adjusting the phase and frequency. Its service life can reach more than 5 times that of a magnetron. Its low voltage makes it safer and more reliable. It has the advantages of small volume, light weight, and small occupied space in a microwave vulcanization device, and is an ideal device to replace a magnetron. It is convenient for equipment installation and maintenance, simple to adjust. After the equipment is heated, the microwave solid-state power source device can automatically adjust for thermal shrinkage. At the same time, by setting a base, a guide rod and a sleeve are arranged on the base, and a base is connected in the sleeve, so that the base can move up and down along the guide rod. By screwing a height-adjusting bolt on the end face of the base, the height of the equipment can be adjusted, making it convenient for installation. By arranging a guide rail on the base and corresponding sliders on the lower surface of the box body, even if the box body deforms after heating, it can still be connected to the base, ensuring the safety and reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is the front view structural schematic diagram of Embodiment 1 of the present invention;

[0016] Figure 2 is the front view sectional structural schematic diagram of the solid-state power source of Embodiment 1 of the present invention;

[0017] Figure 3 is the top view structural schematic diagram of the solid-state power source of Embodiment 1 of the present invention;

[0018] Figure 4 Schematic top view structure diagram of the base in Embodiment 1 of the present invention;

[0019] Figure 5 Schematic front sectional view structure diagram of the solid-state power source in Embodiment 2 of the present invention;

[0020] Figure 6 Schematic top view structure diagram of the base in Embodiment 2 of the present invention.

[0021] In the figure: 1-rubber vulcanization equipment body, 2-first waveguide flange, 3-solid-state power source, 301-box body, 302-waveguide, 303-second waveguide flange, 304-third waveguide flange, 4-base, 5-fixing bolt, 6-guiding rod, 7-sleeve, 8-base, 9-heightening bolt, 10-guide rail, 1001-limiting plate, 1002-pressure reducing spring, 1003-plate member, 1004-chute, 11-slider, 12-positioning spring, 13-guiding wheel. Specific embodiments

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Embodiment 1

[0024] Please refer to Figures 1-4 , the present invention provides a technical solution: a rubber vulcanization equipment for a solid-state power source system, as Figure 1 shown, including a rubber vulcanization equipment body 1, a first waveguide flange 2 is provided on the rubber vulcanization equipment body 1, the first waveguide flange 2 is located at the side wall of the rubber vulcanization equipment body 1 for receiving microwaves, a traditional equipment is connected with a magnetron, and further includes a solid-state power source 3, the solid-state power source 3 is a 2450 MHz solid-state power source system WSPS-2450-3K with a rated power of 3 KW, the solid-state power source 3 is connected to the first waveguide flange 2, that is, microwaves are generated by the solid-state power source 3 to preheat the equipment, thereby improving the preheating time of rubber vulcanization, the vulcanization temperature is high, which can directly affect the vulcanization speed, product quality and economic benefits of the enterprise.

[0025] Specifically, as Figure 2As shown, the solid-state power source 3 includes a box body 301 and a waveguide 302. The box body 301 is rectangularly arranged. Electrical components are provided inside the box body 301 for generating microwaves. At the same time, a control circuit, a cooling device, etc. are also provided inside the box body 301 for cooling and control of the device. This solid-state power source 3 is a common and well-known device on the market and will not be elaborated further. One end of the waveguide 302 is provided with a second waveguide flange 303. The second waveguide flange 303 is coaxially arranged with the waveguide 302. The second waveguide flange 303 is fixedly connected to the upper side wall of the box body 301 by bolts. Through flange connection, it is convenient for disassembly, assembly and transportation of the device. A through groove is provided on the upper side wall of the box body 301 corresponding to the waveguide 302, so that the box body 301 is communicated with the waveguide 302. The microwaves generated by the electrical components in the box body 301 are transmitted to the rubber vulcanization equipment body 1 through the waveguide 302. The other end of the waveguide 302 is fixedly connected with a third waveguide flange 304. The third waveguide flange 304 is adapted to the first waveguide flange 2, so that the third waveguide flange 304 and the first waveguide flange 2 can be fixedly connected by bolts.

[0026] Specifically, it further includes a base 4, as Figure 3As shown, the base 4 is in the shape of a rectangular plate. A plurality of fixing bolts 5 are screwed on the end face of the base 4. The base 4 can be fixedly connected to the ground through the fixing bolts 5. A plurality of guide rods 6 are vertically arranged on the upper surface of the base 4. It is preferably that there are 4 guide rods 6, which are respectively located at the four corner edges of the base 4. Sleeve 7 is sleeved on the outer side wall of each guide rod 6. The sleeve 7 is in close contact with the guide rod 6. To ensure that the sleeve 7 can slide smoothly on the guide rod 6, an oil groove can be vertically arranged on the side wall of the guide rod 6 for pouring lubricating oil to ensure lubrication. At the same time, a limit block can be arranged at the upper end of the guide rod 6 to prevent the sleeve 7 from sliding out of the guide rod 6. A base 8 is fixedly connected between the plurality of sleeves 7, that is, the sleeves 7 are respectively located at the four corners of the base 8. The base 8 is in the shape of a rectangular plate, so that the base 8 can slide up and down stably. Adjusting bolts 9 are respectively penetrated through the four corner edges of the base 8. The adjusting bolts 9 penetrate through the end face of the base 8 from top to bottom. The lower surface of the adjusting bolt 9 is in contact with the upper surface of the base 4. By rotating the adjusting bolt 9, the relative position between the adjusting bolt 9 and the base 8 can be changed, so as to change the height of the base 8. A guide rail 10 is arranged on the upper surface of the base 8. The number of the guide rails 10 is two. The two guide rails 10 are arranged in parallel. The inner side wall of each guide rail 10 is symmetrically and slidably connected with a slider 11. The lower surface of the box body 301 is fixedly connected with the slider 11. The guide rail 10 is arranged parallel to the longer side of the box body 301. Since when the box body 301 is heated, the deformation of its longer side is more severe. Therefore, arranging the guide rail 10 parallel to the longer side of the box body 301 can greatly offset the deformation generated by the box body 301.

[0027] Specifically, the cross-section of the guide rail 10 is in the shape of an isosceles trapezoid. The cross-section of the slider 11 is matched with the cross-section of the guide rail 10. The lower end of the cross-section of the guide rail 10 is the lower base of the isosceles trapezoid, and the upper end of the cross-section of the guide rail 10 is the upper base of the isosceles trapezoid. Adopting the wedge-shaped guide rail 10 and the slider 11 can make the combination between the guide rail 10 and the slider 11 closer.

[0028] Specifically, as Figure 1As shown in the figure, positioning springs 12 are respectively provided between the guide rails 10 and the sliders 11. The positioning springs 12 are respectively located at one end of the guide rails 10 and at the position between the sliders 11 on the same side. Since the two guide rails 10 are arranged in parallel, and the lower surface of the box body 301 is provided with matching sliders 11, after the equipment is installed, the box body 301 may slide back and forth along the direction of the guide rails 10, making the equipment fixation unstable. By setting the positioning springs 12, the box body 301 can be fixed at the middle position of the base 8 while not affecting the sliding of the sliders 11 inside the guide rails 10, that is, it will not affect the offset effect on the deformation of the box body 301 when the box body 301 is deformed by heat.

[0029] Specifically, as Figure 1 shown in the figure, guide wheels 13 are respectively rotatably connected to the lower surfaces of the sliders 11. The rotation direction of the guide wheels 13 is the same as the movement direction of the sliders 11. The guide wheels 13 are in contact with the inner upper surface of the guide rails 10, thereby changing the sliding friction between the sliders 11 and the guide rails 10 into rolling friction, reducing the friction force, and making the equipment durable.

[0030] Specifically, as Figure 4 shown in the figure, the guide rails 10 are chutes, and the guide rails 10 are located on the upper surface of the base 8, that is, the upper surface of the base 8 is dug with the guide rails 10, and the connection between the box body 301 and the base 8 is relatively firm.

[0031] Working principle: When the present invention is in use, the traditional magnetron is changed to a solid-state power source 3. The microwave generated by the solid-state power source 3 is transmitted to the rubber vulcanization equipment body 1 through the waveguide 302. Because the solid-state microwave power source can accurately control the power and adopt a closed-loop control method, the phase and frequency have adjustment functions, and the service life can reach more than 5 times that of the magnetron. Its low voltage makes it safer and more reliable, and it is small in volume, light in weight and occupies less space in the microwave vulcanization equipment. Therefore, it is an ideal substitute for the magnetron. During installation, the base 4 is fixed to the ground through fixing bolts. By rotating the height-adjusting bolts 9, the height of the base 8 relative to the base 4 is controlled, and then the height of the box body 301 is adjusted, so that the third waveguide flange 304 on the waveguide 302 is connected to the first waveguide flange 2. When the equipment starts to work, after the box body 301 is deformed by heat, it will drive the sliders 11 to slide inside the guide rails 10, thereby offsetting the deformation generated by the box body 301 and preventing the connection between the box body 301 and the base 8 from being affected after the box body 301 is deformed.

[0032] Embodiment 2

[0033] Please refer to Figures 5-6, the difference between this embodiment and Embodiment 1 lies in that: the guide rail 10 includes limiting plates 1001, and the number of the limiting plates 1001 is two, which are symmetrically and fixedly connected to the edge of the upper surface of the base 4 respectively, preferably arranged at the edge corresponding to the longer side of the box body 301, so as to ensure that the direction of the guide rail 10 is parallel to the longer side of the box body 301. One ends of a plurality of decompression springs 1002 are fixedly connected to the opposite surfaces of the two bases 4 respectively, and the other ends of the decompression springs 1002 are fixedly connected to plate members 1003. The number of the plate members 1003 is two, which are parallel to the limiting plates 1001 respectively. A chute 1004 is provided on the upper surface of the plate member 1003, and the slider 11 is located inside the chute 1004. When the box body 301 is deformed by heat, deformation will occur not only in the direction of the longer side, but also in the direction of the shorter side. The decompression springs 1002 can offset this part of the deformation, so as to fully offset the deformation generated by the box body 301 on the premise of ensuring the fixation of the box body 301.

[0034] Specifically, the lower surface of the box body 301 is fixedly connected to the slider 11 through a rotating shaft, that is, the slider 11 can rotate at the bottom end of the box body 301. Due to problems such as the material of the box body 301 itself, uneven deformation often occurs during the deformation of the box body 301. When uneven deformation occurs, the guide rail 10 will tilt along with its deformation, and the slider 11 connected by the rotating shaft can rotate accordingly, so as to adapt to the tilt generated by the guide rail 10 and prevent damage.

[0035] In the description of the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0036] The standard parts used in the present invention can all be purchased from the market. The special-shaped parts can be customized according to the description of the specification and the drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, and welding in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be elaborated here.

[0037] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art will appreciate that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rubber vulcanization device for a solid-state power source system, comprising a rubber vulcanization device body (1), and a first waveguide flange (2) is provided in a supporting manner on the rubber vulcanization device body (1), characterized in that: It further includes a solid-state power source (3), and the solid-state power source (3) is connected to the first waveguide flange (2); The solid-state power source (3) includes a box body (301) and a waveguide (302). One end of the waveguide (302) is provided with a second waveguide flange (303). The second waveguide flange (303) is fixedly connected to the upper side wall of the box body (301) by bolts. The other end of the waveguide (302) is fixedly connected with a third waveguide flange (304). The third waveguide flange (304) is fixedly connected to the first waveguide flange (2) by bolts; The rubber vulcanization equipment for the solid-state power source system further includes a base (4). The base (4) is in a rectangular plate-like structure. A plurality of fixing bolts (5) are screwed on the end face of the base (4). A plurality of guide rods (6) are vertically arranged on the upper surface of the base (4). Sleeve (7) is sleeved on the outer side wall of each guide rod (6). A base (8) is fixedly connected between a plurality of the sleeves (7). The base (8) is in a rectangular plate-like structure. Heightening bolts (9) are respectively penetrated through the four corner edges of the base (8). A guide rail (10) is arranged on the upper surface of the base (8). The number of the guide rails (10) is two. The two guide rails (10) are arranged in parallel. A slider (11) is symmetrically and slidably connected to the inner side wall of each guide rail (10). The lower surface of the box body (301) is fixedly connected to the slider (11); A positioning spring (12) is respectively arranged between the guide rail (10) and the slider (11); The guide rail (10) includes a limiting plate (1001). The number of the limiting plates (1001) is two, which are respectively symmetrically and fixedly connected to the edge of the upper surface of the base (8). One ends of a plurality of decompression springs (1002) are respectively fixedly connected to the two opposite surfaces of the two bases (8). The other ends of the decompression springs (1002) are fixedly connected to a plate member (1003). The number of the plate members (1003) is two. A chute (1004) is arranged on the upper surface of the plate member (1003).

2. The rubber vulcanization equipment for a solid-state power source system according to claim 1, characterized in that: The cross section of the guide rail (10) is an isosceles trapezoid, and the cross section of the slider (11) matches the cross section of the guide rail (10).

3. The rubber vulcanization equipment for a solid-state power source system according to claim 2, characterized in that: Guide wheels (13) are respectively rotatably connected to the lower surfaces of the sliders (11). The rotation direction of the guide wheels (13) is the same as the movement direction of the sliders (11).

4. A rubber vulcanization device for a solid-state power source system according to claim 2, characterized in that: The guide rail (10) is a chute, and the guide rail (10) is located on the upper surface of the base (8).

5. A rubber vulcanization device for a solid-state power source system according to claim 1, characterized in that: The lower surface of the box body (301) is fixedly connected to the slider (11) through a rotating shaft.

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