A wiring module

By introducing a guide structure and mating slope into the wiring module, the cumbersome assembly in the existing technology is solved, and simple and fast assembly of wiring modules is achieved, which reduces labor costs and improves efficiency.

CN111613977BActive Publication Date: 2025-07-08浙江金莱勒电气股份有限公司
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Patent Information

Application Number
CN202010560189.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-06-18
Publication Date
2025-07-08
Estimated Expiration
2040-06-18

AI Technical Summary

Technical Problem

The assembly process of existing wiring modules is cumbersome and time-consuming, especially because the busbar clamp body is against the connecting plate under the action of gravity, making it difficult to insert the outlet cable.

Method used

A wiring module is designed, including a base, contact piece and a busbar clip. The busbar clip is slidally connected to the base through a guide structure, and combined with the bevel and slide rail structure, the busbar clip moves upward when inserted into the inlet busbar, expanding the clamping cavity space and facilitating the insertion of the outgoing cable.

Benefits of technology

It simplifies the assembly process, saves time and effort, reduces labor costs, improves assembly efficiency, and avoids the difficulty of operating both hands simultaneously.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a wiring module. The bus bar clamp has a bolt pressing plate assembly disposed on the upper part of the contact member and a clamping member disposed on the lower part of the contact member and adapted to clamp the incoming bus bar. The bolt pressing plate assembly and the contact member relatively form a wire clamping cavity adapted to clamp the outgoing cable. The bus bar clamp is connected to the base through a guiding structure and can be slidably connected to the incoming bus bar through a coupling structure. The bus bar clamp has a first position where its bolt pressing plate assembly abuts against the contact member and a second position where, under the action of the incoming bus bar and the base, it can move upward relative to the contact member. During assembly, first insert the incoming bus bar into the slot on the base. During the insertion process, under the action of the incoming bus bar and the guiding structure of the base, the bus bar clamp can move upward relative to the contact member, thereby driving the bolt pressing plate assembly to move upward relative to the contact member, thus expanding the space of the wire clamping cavity to facilitate the insertion of the outgoing cable. The above structure makes the assembly process simpler, time-saving and labor-saving, and reduces the labor cost.
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Description

Technical Field

[0001] The present invention relates to the technical field of low-voltage enclosed busbar systems, and particularly to a wiring module. Background Art

[0002] Wiring modules are widely used in electrical equipment to connect incoming busbars and outgoing cables. As Figures 9 - 11 shown, the wiring module includes a housing, and a busbar clamp 02 disposed in the housing 01 for clamping the incoming busbar and the outgoing cable. The busbar clamp 02 includes a busbar clamp body 021, a bolt pressing plate assembly 022 disposed above it, and a connecting plate 023 disposed in the middle thereof. The connecting plate 023 is fixed to the housing 01. The connecting plate 023 and the bolt pressing plate assembly 022 located above it relatively form a first wire clamping cavity 03 suitable for installing the outgoing cable, and the connecting plate 023 and the clamping plate portion 04 located below it relatively form a second wire clamping cavity 05 suitable for installing the incoming busbar. During assembly, the bolt pressing plate assembly 022 is tightened to move the busbar clamp body 021, so as to tightly connect the outgoing cable, the incoming busbar and the connecting plate 023.

[0003] The defect of the above solution is that before assembly, due to the self-gravity of the busbar clamp body 021, the side plates on both sides thereof abut against the connecting plate 023, resulting in a relatively small space of the first wire clamping cavity 03 between the bolt pressing plate assembly 022 and the connecting plate 023 (as Figure 12 shown), which is not enough to put the outgoing cable. Therefore, the assembler needs to lift the busbar clamp body 021 from the bottom upwards with one hand (as Figure 13 shown) to make the space of the first wire clamping cavity 03 larger, insert the outgoing cable into the first wire clamping cavity 03 from the side with the other hand, and then insert the incoming busbar into the second wire clamping cavity 05. The above assembly process is cumbersome, time-consuming and laborious, increasing the labor cost. Summary of the Invention

[0004] Therefore, the technical problem to be solved by the present invention is to overcome the defects of the existing technology, such as cumbersome assembly process, time-consuming and laborious, so as to provide a wiring module with simple and fast assembly.

[0005] To this end, the present invention provides a wiring module, comprising a base, a contact member, and a bus bar clamp. The base is provided at its bottom with a slot for inserting an incoming line bus bar; the contact member is fixedly provided on the base and is located in the middle of the clamping cavity of the bus bar clamp; the bus bar clamp has a bolt pressing plate assembly provided above the contact member, and a clamping member provided below the contact member and adapted to clamp the incoming line bus bar. The bolt pressing plate assembly and the contact member oppositely form a wire clamping cavity adapted to clamp an outgoing cable. The bus bar clamp is connected to the base through a guiding structure and can be slidably connected to the incoming line bus bar through a coupling structure. The bus bar clamp has a first position where the bolt pressing plate assembly thereof abuts against the contact member, and a second position where, under the action of the incoming line bus bar and the base, it can move upward relative to the contact member.

[0006] The coupling structure is a mating inclined surface provided on the bus bar clamp and slidably cooperating with the incoming line bus bar. The mating inclined surface is inclined downward and backward along the insertion direction of the incoming line bus bar.

[0007] The guiding structure is a slide rail structure provided between the bus bar clamp and the base.

[0008] The slide rail structure is adapted to make the moving direction of the bus bar clamp perpendicular to the moving direction of the incoming line bus bar.

[0009] The slide rail structure includes two chutes and two sliders. The two chutes are respectively provided on two opposite inner side surfaces of the base and extend in the vertical direction; the two sliders are respectively provided on both sides of the bus bar clamp and are adaptively connected to the corresponding chutes.

[0010] Above the base, there is a cover plate adapted to shield the bus bar clamp, and a locking structure adapted to lock the cover plate and the base is also included.

[0011] The locking structure includes two first jacks, two second jacks, and a locking member. The two first jacks are provided on the cover plate; the two second jacks are provided on the base and are correspondingly arranged with the two first jacks. At least one limiting hole is formed on the inner wall of the second jack; the locking member has a main body portion that can abut against the cover plate, and elastic arms respectively provided on both sides of the main body portion and perpendicular to the main body portion. A limiting block adapted to be adaptively connected to the limiting hole is provided on the outer side surface of the elastic arm.

[0012] On the outer side surface of the elastic arm, there is also an inverted tooth that can be oppositely arranged with the bottom wall of the first jack. The inverted tooth is provided above the limiting block.

[0013] A groove for inserting a screwdriver to pry up the locking member is formed on the main body portion.

[0014] The contact is fixed to the base by screws.

[0015] The technical solution of the present invention has the following advantages:

[0016] 1. For the wiring module provided by the present invention, the busbar clamp has a bolt pressing plate assembly provided on the upper part of the contact and a clamping member provided on the lower part of the contact and adapted to clamp the incoming busbar. The bolt pressing plate assembly and the contact relatively form a wire clamping cavity adapted to clamp the outgoing cable. The busbar clamp is connected to the base through a guiding structure and can be slidably connected to the incoming busbar through a coupling structure. The busbar clamp has a first position where its bolt pressing plate assembly abuts against the contact, and a second position where it can move upward relative to the contact under the action of the incoming busbar and the base. During assembly, first insert the incoming busbar into the slot on the base. During the insertion process, under the action of the incoming busbar and the guiding structure of the base, the busbar clamp can move upward relative to the contact, thereby driving the bolt pressing plate assembly to move upward relative to the contact, thus expanding the space of the wire clamping cavity for clamping the outgoing cable, so as to facilitate the insertion of the outgoing cable. Compared with the prior art where the assembler needs to lift the busbar clamp upward from below with one hand and insert the outgoing cable into the first wire clamping cavity from the side with the other hand, there is no need for two-handed operation at the same time, the assembly process is simpler, time-saving and labor-saving, and the labor cost is reduced.

[0017] 2. For the wiring module provided by the present invention, the coupling structure is a mating inclined surface provided on the busbar clamp and slidably cooperating with the incoming busbar. The mating inclined surface is inclined downward and backward along the insertion direction of the incoming busbar. The inventor cleverly sets the mating inclined surface, so that under the action of the guiding structure of the base and the lateral thrust of the incoming busbar, the busbar clamp can convert the lateral thrust of the incoming busbar into an acting force for driving the busbar clamp to move upward. The mating inclined surface has the advantage of simple structure.

[0018] 3. For the wiring module provided by the present invention, the slide rail structure is adapted to set the moving direction of the busbar clamp perpendicular to the moving direction of the incoming busbar. The above slide rail structure can prevent the busbar clamp from shifting left and right when moving upward, so as to facilitate the insertion of the outgoing cable, thus improving the assembly efficiency.

[0019] 4. For the wiring module provided by the present invention, the slide rail structure includes two chutes and two sliders. The two chutes are respectively arranged on two opposite inner side surfaces of the base and extend along the vertical direction; the two sliders are respectively arranged on both sides of the busbar clamp and are adaptively connected to the corresponding chutes. The mutually cooperating chutes and sliders have the advantage of simple structure.

[0020] 5. The wiring module provided by the present invention, the locking structure includes two first jacks, two second jacks and a locking member. The two first jacks are arranged on the cover plate; the two second jacks are arranged on the base and are correspondingly arranged with the two first jacks. At least one limiting hole is formed on the inner wall of the second jack; the locking member has a main body portion that can abut against the cover plate, and elastic arms respectively arranged on both sides of the main body portion and perpendicular to the main body portion. The outer side surface of the elastic arm is provided with a limiting block that can be adaptively connected with the limiting hole. The above locking structure makes the connection between the cover plate and the base more firm, not easy to separate, and has a simple structure.

[0021] 6. The wiring module provided by the present invention, the outer side surface of the elastic arm is also provided with reverse teeth that can be oppositely arranged with the bottom wall of the first jack. The reverse teeth are arranged above the limiting block. In this way, after the cover plate and the base are separated, the locking member is still connected to the cover plate, which has the advantage that the locking member is not easy to lose.

[0022] 7. The wiring module provided by the present invention, the main body portion is formed with a groove for inserting a screwdriver to pry up the locking member, so that it is convenient to pry up the locking member, separate the cover plate from the base, and the disassembly is quick and convenient. Description of the Drawings

[0023] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained according to these drawings.

[0024] Figure 1 It is a perspective view of the wiring module of the present invention;

[0025] Figure 2 It is Figure 1 (The busbar clamp is in the first position) sectional view;

[0026] Figure 3 It is Figure 1 The sectional view when the busbar clamp is in the second position in ;

[0027] Figure 4 It is Figure 1 Another sectional view;

[0028] Figure 5 It is an exploded structural schematic diagram of the wiring module;;

[0029] Figure 6 It is Figure 1 Sectional view from another perspective;

[0030] Figure 7 It is a perspective view of the busbar clamp and the contact member;

[0031] Figure 8 Is a perspective view of the locking member;

[0032] Figure 9 Is a perspective view of an existing technology wiring module;

[0033] Figure 10 Is Figure 9 The sectional view of;

[0034] Figure 11 Is a perspective view of the bus bar clamp;

[0035] Figure 12 Is Figure 9 The sectional view from another perspective;

[0036] Figure 13 Is Figure 9 The perspective view after removing the upper housing.

[0037] Explanation of reference numerals: 01, housing; 02, bus bar clamp; 021, bus bar clamp body; 022, bolt pressing plate assembly; 023, connecting plate; 03, first wire clamping cavity; 04, clamping plate part; 05, second wire clamping cavity;

[0038] 1, base; 11, slot; 12, chute; 13, second jack; 14, limit hole; 15, mounting step; 16, protrusion; 2, contact member; 21, screw; 3, bus bar clamp; 31, clamping member; 32, mating inclined surface; 33, slider; 34, bus bar clamp body; 4, bolt pressing plate assembly; 41, bolt; 42, pressing plate; 5, wire clamping cavity; 6, cover plate; 61, first jack; 62, bottom wall; 7, locking member; 71, main body part; 72, elastic arm; 73, limit block; 74, reverse teeth; 75, groove. Detailed implementation manners

[0039] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0040] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. In addition, the terms "first", "second", "third" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0041] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected", "coupled" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.

[0042] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0043] Embodiment

[0044] This embodiment provides a wiring module, as Figure 1 and 2 shown, which includes a base 1, a contact 2, a bus bar clamp 3, a cover plate 6 and a locking member 7.

[0045] The base 1, as Figure 1 , 4 , 5 shown, has a slot 11 at its bottom for inserting an incoming line bus bar, and an installation step 15 located below the slot 11. There is a protrusion 16 on the installation step for preventing the incoming line bus bar from disengaging after insertion. Two chutes 12 are respectively provided on two inner sides of the base 1 arranged oppositely. The chutes 12 extend in the vertical direction. Two second jacks 13 are provided on the inner side surface of the base 1, and two limiting holes 14 are formed on the inner wall of the second jacks 13.

[0046] The contact 2, as Figure 2 shown, is fixedly provided on the base 1 by screws 21 and is located in the middle of the clamping cavity of the bus bar clamp 3. Anti-slip patterns in the shape of wavy lines are provided on the upper and lower sides of the contact 2.

[0047] The busbar clamp 3 has a first position in which the bolt pressure plate assembly 4 abuts against the contact member 2, and a second position in which the bolt pressure plate assembly 4 can move upward relative to the contact member 2 under the action of the incoming busbar and the base 1, such as Figure 1 , 2 As shown in Figures 3, 6 and 7, the busbar clamp 3 has a busbar clamp body 34, a bolt pressure plate assembly 4 arranged above the busbar clamp body, and a clamping member 31 below the busbar clamp body suitable for clamping the incoming busbar. A threaded hole is provided on the top of the busbar clamp body 34, and the bolt pressure plate assembly 4 includes a bolt 41 inserted into the threaded hole, and a pressure plate 42 arranged at the bottom of the bolt. The pressure plate and the contact member 2 are relatively formed to form a clamping cavity 5 suitable for clamping the outgoing cable. The busbar clamp 3 is provided with a mating inclined surface 32 that can slidably cooperate with the incoming busbar. The mating inclined surface 32 is arranged to be tilted downward and backward along the insertion direction of the incoming busbar. Slide blocks 33 are respectively provided on both sides of the busbar clamp 3, and the slide blocks 33 are adaptively connected with the corresponding slide grooves 33. Before assembly, as shown in FIG. Figure 2 As shown, the pressure plate 42 of the bolt pressure plate assembly 4 abuts against the contact member 2. Figure 2 Insert the busbar into the slot 11 in the direction of the arrow, and the incoming busbar slides with the matching inclined surface 32, driving the busbar clamp 3 to move vertically upward along the slide groove 12 of the base 1 to Figure 3 In the second position shown, since the bolt 41 is fixedly connected to the busbar clamp 3, the pressing plate 42 is driven to move upward, so that the space of the wire clamp cavity 5 becomes larger to facilitate the insertion of the outgoing cable.

[0048] It should be noted that the weight of the incoming busbar is much greater than the weight of the busbar clamp 3. Therefore, when the incoming busbar is fully inserted into the slot and when the hand removes the thrust on the incoming busbar, the busbar clamp 3 will not fall down, but will remain in the second position, thereby facilitating the insertion of the outgoing cable into the clamp cavity 5. In addition, the protrusion 16 on the installation step 15 can also limit the assembly position of the incoming busbar.

[0049] Cover plate 6, such as Figure 1 , 4 As shown in , 5 , it is arranged above the base 1 and is suitable for shielding the busbar clamp 3 . Two first plug holes 61 corresponding to the second plug holes 13 are arranged on the inner side surface of the cover plate 6 .

[0050] Locking member 7, such as Figure 1 , 4As shown in FIGS. 5 and 8, it has a main body portion 71 that can abut against the cover plate 6, and elastic arms 72 that are respectively provided on both sides of the main body portion 71 and are perpendicular to the main body portion 71. A limiting block 73 that can be adaptively connected to the limiting hole 14 is provided on the outer side surface of the elastic arm 72. A reverse tooth 74 that can be oppositely arranged with respect to the bottom wall 62 of the first jack 61 is also provided on the outer side surface of the elastic arm 72. The reverse tooth 74 is provided above the limiting block 73. A groove 75 for inserting a screwdriver to pry up the locking member 7 is formed in the main body portion 71.

[0051] As a transformable embodiment, the coupling structure is a mating arc surface provided on the busbar clamp 3 and slidably engaged with the incoming busbar.

[0052] As a transformable embodiment, the incoming busbar is formed with a mating inclined surface that can be slidably engaged with the busbar clamp 3 and drive the busbar clamp 3 to move upward.

[0053] For the wiring module provided by the present invention, the busbar clamp 3 has a bolt pressing plate assembly 4 provided on the upper part of the contact member 2, and a clamping member provided on the lower part of the contact member 2 and adapted to clamp the incoming busbar. The bolt pressing plate assembly 4 and the contact member 2 relatively form a wire clamping cavity 5 adapted to clamp the outgoing cable. The busbar clamp 3 is connected to the base 1 through a guiding structure and can be slidably connected to the incoming busbar through a coupling structure. The busbar clamp 3 has a first position where its bolt pressing plate assembly 4 abuts against the contact member 2, and a second position where it can move upward relative to the contact member 2 under the action of the incoming busbar and the base 1. During assembly, first insert the incoming busbar into the slot on the base. During the insertion process, the busbar clamp 3 can move upward relative to the contact member 2 under the action of the guiding structure of the incoming busbar and the base 1, thereby driving the bolt pressing plate assembly 4 to move upward relative to the contact member, thus expanding the space of the wire clamping cavity 5 for clamping the outgoing cable to facilitate the insertion of the outgoing cable. Compared with the prior art where the assembler needs to lift the busbar clamp upward with one hand from below and insert the outgoing cable into the first wire clamping cavity from the side with the other hand, there is no need for two-handed operation, the assembly process is simpler, time-saving and labor-saving, and the labor cost is reduced.

[0054] Obviously, the above embodiments are merely examples given for clear illustration and are not limitations on the implementation manners. For those of ordinary skill in the art, other different forms of changes or variations can be made on the basis of the above description. It is not necessary and impossible to enumerate all the implementation manners here. And the obvious changes or variations derived therefrom are still within the protection scope of the present invention.

Claims

1. A wiring module, characterized in that, Comprising: A base (1) with a slot (11) at its bottom for inserting an incoming busbar; A contact (2) fixedly arranged on the base (1) and located in the middle of the clamping cavity of the busbar clamp (3); A busbar clamp (3) having a bolt pressing plate assembly (4) arranged above the contact (2) and a clamping member (31) arranged below the contact (2) and adapted to clamp the incoming busbar. The bolt pressing plate assembly (4) and the contact (2) oppositely form a wire clamping cavity (5) adapted to clamp an outgoing cable. The busbar clamp (3) is connected to the base (1) through a guiding structure and can be slidably connected to the incoming busbar through a mating inclined surface (32). The busbar clamp (3) has a first position where its bolt pressing plate assembly (4) abuts against the contact (2), and a second position where it moves upward relative to the contact (2) under the driving action of the incoming busbar abutting against the mating inclined surface (32). The bolt pressing plate assembly (4) moves together with the busbar clamp (3), and the mating inclined surface (32) is arranged on the busbar clamp (3).

2. The wiring module according to claim 1, wherein The mating inclined surface (32) can be slidably mated with the incoming busbar, and the mating inclined surface (32) is inclined downward and backward along the insertion direction of the incoming busbar.

3. The wiring module according to claim 1 or 2, characterized in that, The guiding structure is a slide rail structure arranged between the busbar clamp (3) and the base (1).

4. The wiring module according to claim 3, characterized in that, The slide rail structure is adapted to make the moving direction of the busbar clamp (3) perpendicular to the moving direction of the incoming busbar.

5. The wiring module according to claim 4, characterized in that, The slide rail structure includes: Two chutes (12) respectively arranged on two opposite inner side surfaces of the base (1) and extending in the vertical direction; Two sliders (33) respectively arranged on both sides of the busbar clamp (3) and adaptively connected to the corresponding chutes (12).

6. The wiring module according to any one of claims 1-5, characterized in that, A cover plate (6) adapted to shield the busbar clamp (3) is arranged above the base (1), and a locking structure adapted to lock the cover plate (6) and the base (1) is further included.

7. The wiring module according to claim 6, characterized in that, The locking structure includes: Two first jacks (61) arranged on the cover plate (6); Two second jacks (13) arranged on the base (1) and correspondingly arranged with the two first jacks (61). At least one limiting hole (14) is formed on the inner wall of the second jack (13); A locking member (7) having a main body portion (71) that can abut against the cover plate (6), and elastic arms (72) respectively arranged on both sides of the main body portion (71) and perpendicular to the main body portion (71). A limiting block (73) adapted to be connected with the limiting hole (14) is arranged on the outer side surface of the elastic arm (72).

8. The wiring module according to claim 7, characterized in that An inverted tooth (74) that can be arranged opposite to the bottom wall (62) of the first jack (61) is further arranged on the outer side surface of the elastic arm (72), and the inverted tooth (74) is arranged above the limiting block (73).

9. The wiring module according to claim 7 or 8, characterized in that, A groove (75) for inserting a screwdriver to pry up the locking member (7) is formed on the main body portion (71).

10. The wiring module according to any one of claims 1-5, characterized in that, The contact (2) is fixed to the base (1) by screws (21).

Citation Information

Patent Citations

  • Wiring module

    CN212210017U