An end plate coil container loader
By designing the end-board rolling container loading machine and using mechanized and automated rolling mechanisms, the problems of low efficiency and safety hazards of end-board rolling in the existing technology are solved, and an efficient and safe rolling process is achieved.
Patent Information
- Application Number
- CN202010690894.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-17
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2040-07-17
AI Technical Summary
The prior art relies on manual operation during the container loading of end-board rolls, which are inefficient, have great safety risks, and have high labor intensity, making it difficult to achieve mechanization and automation.
A end plate roll container loading machine is designed, including a fixed platform, a sliding seat for the rolling mechanism, a rolling mechanism, a moving assembly, a counterweight part, an end plate roll push mechanism, etc., to realize the rolling of the end plate roll through mechanization and automation.
The mechanized and automated rolling of end plate rolls has been realized, which improves the rolling efficiency and benefits, reduces the dependence on labor, and eliminates safety hazards.
Smart Images
Figure CN111689254B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of coiling and loading technology for sheet coils, and in particular to an end plate coil container loader.
Background Art
[0002] Steel sheet coils, especially end plate coils, are generally loaded into containers and transported by trucks or waterways. Therefore, container coiling is required before transportation. The current coiling work generally involves hoisting end plate coils one by one onto the container, and the entire process uses manual hoisting and manual unloading. This requires high operating skills from workers, is slow, has low coiling efficiency, low container transfer efficiency, extremely high manual labor intensity, and high safety hazards. We urgently need to develop and reform the current coiling process and coiling flow to make it mechanized and automated, improve coiling efficiency and benefits, reduce the requirements for manual labor, and eliminate safety hazards.
[0003] In response to the above problems, the applicant has proposed a solution.
Summary of the Invention
[0004] The purpose of the present invention is to overcome the deficiencies of the prior art and provide an end plate coil container loader.
[0005] To solve the above existing technical problems, the present invention adopts the following technical solutions:
[0006] An end plate coil container loader includes a fixed platform, on which there is a sliding seat platform for the coiling mechanism. On the sliding seat platform for the coiling mechanism, there is a coiling mechanism. The coiling mechanism can move back and forth on the sliding frame platform of the coiling mechanism. The coiling mechanism includes a coiling platform, at the bottom of which there is a moving assembly, and at the rear side of its upper plane there is a counterweight part. The front side of its upper plane is an end plate coil placement area, and the front side of the upper plane of the coiling platform has a slope that slopes downward from the rear to the front. At the front end of the sliding seat platform for the coiling mechanism, there is an end plate coil pushing mechanism. The end plate coil pushing mechanism is hinged to the side of the sliding seat platform for the coiling mechanism. In its normal state, it stands upright on the sliding seat platform for the coiling mechanism, or can be hinged and rotated to lie horizontally on the coiling platform to push the end plate coil on the front side of the upper plane of the coiling platform into the container.
[0007] In a further improved solution, the moving assembly includes a cylinder rod fixedly connected to the bottom of the coiling platform and a moving drive cylinder arranged at the rear end of the sliding seat platform for the coiling mechanism. The cylinder rod can be driven by the moving drive cylinder to push the coiling platform to move back and forth on the sliding seat platform for the coiling mechanism.
[0008] In a further improved solution, the moving assembly further includes moving wheels arranged on both sides of the bottom of the coiling platform.
[0009] In a further improved solution, the sliding base of the coil loading mechanism includes a steel frame fixed to the fixed platform. The coil loading platform is seated in the middle of the steel frame. Support seat frames for the movement of the moving wheels are provided on both sides of the middle of the steel frame. Fixed side frames are provided above the steel frame on both sides of the coil loading platform.
[0010] In a further improved solution, the end plate coil pushing mechanism includes a pushing frame. One end of the pushing frame is hinged to the side of the sliding base of the coil loading mechanism. An articulated moving assembly is provided at the hinge to drive the pushing frame to stand upright or rotate downward and lie horizontally; a push head, a pushing cylinder and a pushing rod are provided on the pushing frame, and the push head faces outwards.
[0011] In a further improved solution, a limiting opening for placing the upper end of the pushing frame is provided on the side of the sliding base of the coil loading mechanism, and this limiting opening is located opposite to the hinge.
[0012] In a further improved solution, a vertical frame is provided on the side of the sliding base of the coil loading mechanism, and the bottom of the pushing frame is hinged to this vertical frame through a hinge pin.
[0013] In a further improved solution, the articulated moving assembly includes an articulated rod fixed to the bottom end of the pushing frame, an articulated cylinder rod fixedly connected to the articulated rod, and an articulated driving cylinder for driving the telescopic movement of the articulated cylinder rod.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: The end plate coil is fed into the interior of the container through the coil loading platform, and then is pushed and limited by the end plate coil pushing mechanism. With the cooperation of the gradual withdrawal of the coil loading platform and the gradual outward movement and limitation of the end plate coil pushing mechanism, the end plate coils are gradually pushed row by row from the inside to the outside and fall onto the container, completing the coil loading operation of the end plate coils. The whole process is mechanized and automated, with high speed, greatly improving the efficiency and benefit. At the same time, it also eliminates the manual labor of workers and eliminates potential safety hazards.
[0015] The following further describes the present invention in detail in conjunction with the accompanying drawings and specific embodiments:
Description of the Drawings
[0016] Figure 1 Structural schematic of the embodiment of the present invention Figure 1 ;
[0017] Figure 2 Structural schematic of the embodiment of the present invention Figure 2 ;
[0018] Figure 3 Structural schematic of the embodiment of the present invention Figure 3 ;
[0019] Figure 4Structural schematic of an embodiment of the present invention Figure 4 ;
[0020] Figure 5 Structural schematic of an embodiment of the present invention Figure 5 ;
[0021] Figure 6 is Figure 4 an enlarged view of part A in
[0022] Figure 7 is Figure 5 an enlarged view of part B in
Specific implementation manner
[0023] The embodiments of the present invention will be described in detail below. The described embodiments are illustrated in the accompanying drawings, in which the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout.
[0024] The orientation shown in the accompanying drawings should not be construed as limiting the specific protection scope of the present invention. It is only for reference and understanding of the preferred embodiments. The positions of the product components shown in the drawings can be changed, the quantity can be increased, or the structure can be simplified.
[0025] The "connection" described in the specification and the "connection" relationship between the components shown in the accompanying drawings can be understood as fixedly connected, detachably connected, or integrally formed; it can be directly connected or connected through an intermediate medium. Those of ordinary skill in the art can understand the connection relationship according to the specific situation and can obtain different implementation manners such as screwing, riveting, welding, clamping, or embedding and substitute them in a suitable manner.
[0026] The orientation words such as up, down, left, right, top, and bottom described in the specification and the orientation shown in the accompanying drawings mean that the components can be in direct contact or in contact through other features between them; for example, being above can mean directly above or obliquely above, or it only means higher than other objects; other orientations can be analogously understood.
[0027] The manufacturing materials of the components with solid shapes shown in the specification and the accompanying drawings can be metal materials, non-metal materials, or other synthetic materials; the machining processes for the components with solid shapes can be stamping, forging, casting, wire cutting, laser cutting, casting, injection molding, numerical milling, 3D printing, machining, etc.; those of ordinary skill in the art can adaptively select or combine the selection according to different processing conditions, costs, and precisions, but are not limited to the above materials and manufacturing processes.
[0028] The present invention is an end plate coil container loader, as Figures 1 to 7As shown in the figure, it includes a fixed platform 10. In the embodiment, the fixed platform 10 is a cast body. A sliding base for the coil loading mechanism is provided on the fixed platform 10. A coil loading mechanism is provided on the sliding base of the coil loading mechanism. The coil loading mechanism can move back and forth on the sliding frame of the coil loading mechanism. The coil loading mechanism includes a coil loading platform 50. A moving assembly is provided at the bottom of the coil loading platform 50. A counterweight portion 60 is provided at the rear side of its upper plane. The front side of its upper plane is an end plate coil placement area 70. And the front side of the upper plane of the coil loading platform 50 has a slope that slopes downward from the rear to the front. An end plate coil pushing mechanism is provided at the front end of the sliding base of the coil loading mechanism. The end plate coil pushing mechanism is hinged to the side of the sliding base of the coil loading mechanism. It stands upright on the sliding base of the coil loading mechanism under normal conditions, or can be hinged and rotated to be placed horizontally on the coil loading platform 50 to push the end plate coil on the front side of the upper plane of the coil loading platform 50 into the container 80.
[0029] During use, first place the end plate coils one by one in a row from front to back tightly on the end plate coil placement area 70. Then, the coil loading platform 50 moves forward on the sliding base of the coil loading mechanism under the drive of the moving assembly until it extends out of the fixed platform 10 and enters the inner end of the container 80. The counterweight portion 60 ensures that the coil loading platform 50 remains balanced during the forward movement. Then, the end plate coil pushing mechanism is switched from the upright state to the horizontal state by hinged rotation. The end plate coil pushing mechanism pushes the end plate coil placed on the front side of the coil loading platform 50 to the inner end of the container 80. And during the pushing process, the coil loading platform 50 retreats backward under the drive of the moving assembly. In this case, the end plate coil is limited by the end plate coil pushing mechanism and cannot follow and retreat together. So it falls to the inner end of the container 80. As the coil loading platform 50 retreats, the end plate coil pushing mechanism also gradually retreats, causing the end plate coils to gradually line up and fall from the inner end of the container 80 to the outer end of the container 80 until the end plate coils are completely loaded into the container 80. In actual use, the height of the coil loading platform 50 matches the height of the container 80, so that after the coil loading platform 50 extends out of the fixed platform 10, the lower end face of the coil loading platform 50 is closest to the inner bottom surface of the container 80 to the greatest extent. However, since the container is placed on a vehicle during upper coil loading and the heights of the vehicles are different, in specific implementation, a lifting platform is provided under the sliding base of the coil loading mechanism to control the height of the sliding base of the coil loading mechanism to adapt to the height of the container.
[0030] It can be seen from the above that the end plate coils are sent into the container through the coil loading platform 50, and then are pushed and limited by the end plate coil pushing mechanism. With the gradual retreat of the coil loading platform 50 and the gradual outward movement and limitation of the end plate coil pushing mechanism, the end plate coils are gradually pushed and lined up from the inside to the outside and fall onto the container 80, completing the coil loading operation of the end plate coils. The whole process is mechanized and automated, with high speed, greatly improving the efficiency and benefit. At the same time, it also eliminates the manual labor of workers and eliminates potential safety hazards.
[0031] In the embodiment, asFigure 3 , 4 As shown in Figures 5, 6, and 7, the moving assembly includes a cylinder rod 90 fixedly connected to the bottom of the coil loading platform 50, and a moving drive cylinder 100 disposed at the rear end of the sliding base of the coil loading mechanism. The cylinder rod 90 can push the coil loading platform 50 to move back and forth on the sliding base of the coil loading mechanism under the drive of the moving drive cylinder 100.
[0032] In the embodiment, as Figure 1 shown, the moving assembly further includes moving wheels 110 disposed on both sides of the bottom of the coil loading platform 50.
[0033] In the embodiment, as Figures 1 to 7 shown, the sliding base of the coil loading mechanism includes a steel frame 20 fixed to the fixed platform 10. The coil loading platform 50 is seated in the middle of the steel frame 20. Support seat frames 30 for the movement of the moving wheels 110 are provided on both sides of the middle of the steel frame 20. Fixed side frames 40 are provided above the steel frame 20 on both sides of the coil loading platform 50.
[0034] In the embodiment, as Figures 1 to 7 shown, the end plate coil pushing mechanism includes a pushing frame 120. One end of the pushing frame 120 is hinged to the side of the sliding base of the coil loading mechanism. An articulated moving assembly is provided at the hinge to drive the pushing frame 120 to stand upright or rotate downward and lie horizontally; a push head 130, a pushing cylinder, and a pushing rod 140 are provided on the pushing frame 120, and the push head 130 faces outward.
[0035] In the embodiment, as Figure 3 , 4 shown in Figures 5, 6, and 7, a limiting opening 150 for placing the upper end of the pushing frame 120 is provided on the side of the sliding base of the coil loading mechanism. The limiting opening 150 is located opposite to the hinge. After the pushing frame 120 lies horizontally, its upper end falls into the limiting opening 150.
[0036] In the embodiment, as Figure 3 , 4 shown in Figures 5, 6, and 7, a vertical frame 160 is provided on the side of the sliding base of the coil loading mechanism. The bottom of the pushing frame 150 is hinged to the vertical frame 160 through a hinge pin 170.
[0037] In the embodiment, as Figure 1 , 2 shown in Figures 4, 5, 6, and 7, the articulated moving assembly includes an articulated rod 180 fixed to the bottom end of the pushing frame 150, an articulated cylinder rod 190 fixedly connected to the articulated rod 180, and an articulated drive cylinder for driving the telescopic movement of the articulated cylinder rod 190.
[0038] Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made to the present invention without departing from the principles and spirit of the invention as defined by the claims. Therefore, the detailed description of the embodiments of this disclosure is only for explanation and not for limiting the present invention, but the scope of protection is defined by the content of the claims.
Claims
1. An end plate coil container loader, characterized in that, It includes a fixed platform, on which there is a sliding seat platform for the coil loading mechanism. The coil loading mechanism is provided on the sliding seat platform of the coil loading mechanism, and the coil loading mechanism can move back and forth on the sliding frame platform of the coil loading mechanism. The coil loading mechanism includes a coil loading platform. At the bottom of the coil loading platform, there is a moving assembly. At the rear side of its upper plane, there is a counterweight part. At the front side of its upper plane is the end plate coil placement area, and the front side of the upper plane of the coil loading platform has a slope that slopes downward from back to front; at the front end of the sliding seat platform of the coil loading mechanism, there is an end plate coil pushing mechanism. The end plate coil pushing mechanism is hinged to the side of the sliding seat platform of the coil loading mechanism. In its normal state, it stands upright on the sliding seat platform of the coil loading mechanism, or can be hinged and rotated to be horizontally placed on the coil loading platform to push the end plate coil on the front side of the upper plane of the coil loading platform into the container. The end plate coil pushing mechanism includes a pushing frame. One end of the pushing frame is hinged to the side of the sliding seat platform of the coil loading mechanism, and an articulated moving assembly is provided at the hinge to drive the pushing frame to stand upright or rotate and horizontally place downward; on the pushing frame, there are a push head, a pushing cylinder, and a pushing rod, and the push head faces outward; the moving assembly includes a cylinder rod fixedly connected to the bottom of the coil loading platform and a moving driving cylinder provided at the rear end of the sliding seat platform of the coil loading mechanism. The cylinder rod can be driven by the moving driving cylinder to push the coil loading platform to move back and forth on the sliding seat platform of the coil loading mechanism.
2. The end plate coil container loader according to claim 1, characterized in that, The moving assembly further includes moving wheels provided on both sides of the bottom of the coil loading platform.
3. The end plate coil container loader according to claim 2, characterized in that, The sliding seat platform of the coil loading mechanism includes a steel frame fixed to the fixed platform. The coil loading platform is seated in the middle of the steel frame. On both sides of the middle of the steel frame, there are support seat frames for the moving wheels to move. Above the steel frame on both sides of the coil loading platform, there are fixed side frames.
4. The end plate coil container loader according to claim 1, characterized in that, At the side of the sliding seat platform of the coil loading mechanism, there is a limit opening for placing the upper end of the pushing frame, and this limit opening is located opposite to the hinge.
5. The end plate coil container loader according to claim 4, wherein, At the side of the sliding seat platform of the coil loading mechanism, there is a vertical frame, and the bottom of the pushing frame is hinged to this vertical frame through a hinge pin.
6. The end plate coil container loader according to claim 5, characterized in that, The articulated moving assembly includes an articulated rod fixed to the bottom end of the pushing frame, an articulated cylinder rod fixedly connected to the articulated rod, and an articulated driving cylinder for driving the telescopic movement of the articulated cylinder rod.
Citation Information
Patent Citations
Goods loading device
CN206842585U
End plate roll container loading machine
CN212449768U