A metal 3D printer with an atomization device

By designing and cleaning up components, power components, and adjustment components in the metal 3D printer, the problem of unable to adjust the atomization device, large material particles, and pipelines are easy to block, and the uniformity and efficient printing of metal particles are realized.

CN111774569BActive Publication Date: 2025-01-28NANJING VOCATIONAL UNIV OF IND TECH
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202010788184.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-07
Publication Date
2025-01-28
Estimated Expiration
2040-08-07

Smart Images

  • Figure CN111774569B_ABST
    Figure CN111774569B_ABST
Patent Text Reader

Abstract

The present invention discloses a metal 3D printer with an atomizing device, wherein a fixed rod is horizontally arranged on the inner wall of a housing, a sliding plate is slidably connected to the fixed rod, a discharging nozzle is vertically arranged on the side wall of the sliding plate, the side wall of the discharging nozzle is rotatably connected to a rotating block, a power assembly is installed on the top outer wall of the rotating block, the top of the power assembly and the side wall of the sliding plate are fixed to each other, the discharging nozzle is located at the upper end side wall of the sliding plate and is symmetrically connected to two feeding pipes, a cleaning assembly is installed through the top of the discharging nozzle, a power motor is arranged on one side of the cleaning assembly, the power motor drives the cleaning assembly, the top of the rotating block is connected to an internal hollow air guide ring, a plurality of connecting pipes are circumferentially connected to the side wall of the air guide ring, the bottom end of the connecting pipe is fixedly connected to a fixed pipe, and an adjusting assembly is installed inside the rotating block. The present invention has the advantages of crushing larger particles, clearing blockage, adjusting the atomization range, and uniform atomization.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of metal 3D printers, and in particular to a metal 3D printer with an atomization device. Background Art

[0002] A 3D printer, also known as a three-dimensional printer (3DP), is a machine that uses cumulative manufacturing technology, that is, rapid prototyping technology. It is based on a digital model file and uses special wax materials, powdered metals or plastics and other adhesive materials to print layers of adhesive materials to create three-dimensional objects.

[0003] Traditional metal printers output materials through pipes, resulting in a smaller dispersion range when the materials are sprayed out. When printing large-area objects, a long period of reciprocating motion of the machine is required, and the printing efficiency is low. Some equipment with atomization devices have fixed atomization nozzle tracks, and therefore, in actual use, the atomization range of the metal consumables cannot be adjusted. The height of the printer nozzle needs to be adjusted to make the spray range of the consumables larger, but this is difficult to control and can easily cause uneven spraying.

[0004] Metal printers consume metal consumables during use. Such metal consumables require a small particle size, are difficult to produce, and are expensive. In actual use, the consumables usually cannot fully meet the requirements, and the discharge pipe will often be blocked. The selected materials are of inferior quality, uneven in thickness, easy to solidify into blocks, and incompletely melted, making it very troublesome to clean the pipe. Summary of the invention

[0005] In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide a metal 3D printer with an atomization device, which solves the problems that the atomization device cannot be adjusted, the material particles are large, and the pipeline is easily blocked.

[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: a metal 3D printer with an atomization device, comprising a shell, a fixing rod is horizontally arranged on the inner wall of the shell, a sliding plate is slidably connected to the fixing rod, a discharge nozzle is vertically arranged on the side wall of the sliding plate, the side wall of the discharge nozzle is rotatably connected to a rotating block, a power component is installed on the top outer wall of the rotating block, the top of the power component and the side wall of the sliding plate are fixed to each other, the discharge nozzle is located on the upper side wall of the sliding plate and is symmetrically connected to two feeding pipes, and the top of the discharge nozzle is internally penetrated A cleaning component is installed in the wearer, and a power motor is arranged on one side of the cleaning component, and the power motor drives the cleaning component. The top of the rotating block is connected with an internal hollow air guide ring, and a plurality of connecting tubes are connected around the side wall of the air guide ring, and the bottom end of each connecting tube is fixedly connected with a fixed tube. An adjusting component is installed inside the rotating block, and the adjusting component is rotatably connected to the side wall of the fixed tube. The upper end side wall of the air guide ring is rotatably connected with an interpenetrating connecting ring, and the outer wall of the connecting ring is provided with a plurality of interpenetrating air guide tubes, and the air guide tubes are interpenetrating with the connecting tubes through the air guide rings.

[0007] As a further improvement of the present invention, the power assembly includes a fixed ring and a drive motor, the fixed ring is fixed around the upper end side wall of the rotating block, the drive motor is fixedly connected to the side wall of the sliding plate, and the output shaft of the drive motor is connected to a power gear, which is meshed with the gear on the fixed ring.

[0008] As a further improvement of the present invention, the cleaning assembly includes a rotating tube, the inner wall of the rotating tube is slidably connected to a center rod, the center rod and the outer wall of the bottom end of the rotating tube are both surrounded by crushing pieces fixed thereon, the top of the center rod is rotatably connected to a telescopic rod fixed to the side wall of the sliding plate, the rotating tube is rotatably connected to the inner wall of the discharge nozzle through a bearing, and the output shaft of the power motor is rotatably connected to a connecting gear ring sleeved on the lower end of the center rod through a driving gear.

[0009] As a further improvement of the present invention, the adjustment assembly includes a rotating bearing and a pull rod, the bottom of the rotating bearing is rotatably connected to a plurality of electric lifting rods, the electric lifting rods are fixed to the inner wall of the rotating block, and both ends of the pull rod are rotatably connected to the rotating bearing and the side wall of the fixed tube through a rotating shaft.

[0010] As a further improvement of the present invention, the bottom end side wall of the air guide ring is fixedly connected to the rotating block, and the air guide ring is rotatably connected to the discharge nozzle via a bearing.

[0011] As a further improvement of the present invention, the rotating block is cylindrical, and a plurality of grooves are formed around the outer wall of the rotating block at positions corresponding to the fixed tubes, and the outer wall of the bottom end of each fixed tube is rotatably connected to the inner wall of the groove.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] 1. Through the cooperation between the cleaning assembly on the top of the discharge nozzle and the power motor, when in use, the power motor drives the connecting gear ring to rotate through the driving gear, and drives the rotating tube and the internal center rod to rotate through the connecting gear ring, and then the larger particles on the top of the discharge nozzle can be broken by the crushing pieces at the bottom of the rotating tube and the internal center rod, which can effectively reduce the probability of metal particles blocking the pipeline. At the same time, the telescopic rod at the top of the center rod drives the center rod to move to the bottom, and then the crushing pieces at the bottom of the center rod can move to the bottom of the discharge nozzle while rotating, and then when the discharge nozzle is blocked, the blocked part can be rotated and cleaned to dredge it, without manual operation or disassembly for cleaning;

[0014] 2. Through the cooperation between the rotating block and the power assembly, the power assembly drives the rotating block to rotate, and then the rotating block can drive the fixed tube inside it to rotate, so that the fixed tube can rotate around the discharge nozzle when the gas is ejected, so that the gas flow direction around the bottom of the discharge nozzle is more uniform, ensuring that the ejected metal particles can be evenly dispersed without deflecting to one side;

[0015] 3. Through the cooperation between the fixed rod and the adjusting component, the electric lifting rod drives the rotating bearing to reciprocate up and down, and then the rotating bearing drives the fixed tube to rotate through the pull rod, so that the outlet at the bottom of the fixed tube is deflected, thereby changing the ejection direction of the gas, and changing the angle between the gas flow direction and the discharge nozzle, so that the atomization range of the metal particles when ejected can be adjusted as needed, and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0017] Figure 2 This is an enlarged structural schematic diagram of location A of the present invention;

[0018] Figure 3 It is a schematic diagram of the structure of the discharge nozzle in the present invention;

[0019] Figure 4 A cross-sectional view of the internal structure of the cleaning component of the present invention;

[0020] Figure 5 A schematic diagram of the internal structure of the air guide ring in the present invention;

[0021] Figure 6 A top view of the internal structure of the regulating component in the present invention;

[0022] In the accompanying drawings: 1. Shell; 2. Fixed rod; 3. Sliding plate; 4. Discharge nozzle; 5. Rotating block; 6. Power assembly; 601. Fixed ring; 602. Driving motor; 603. Power gear; 7. Feeding pipe; 8. Cleaning assembly; 801. Rotating pipe; 802. Connecting gear ring; 803. Center rod; 804. Crushing piece; 805. Telescopic rod; 9. Power motor; 901. Driving gear; 10. Air guide ring; 11. Connecting pipe; 12. Fixed pipe; 13. Adjusting assembly; 131. Rotating bearing; 132. Electric lifting rod; 133. Pull rod; 134. Rotating shaft; 14. Connecting ring; 15. Air guide pipe. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] The present invention relates to a metal 3D printer with an atomizing device, such as Figures 1 to 6 As shown, it includes a shell 1, a fixing rod 2 is horizontally arranged on the inner wall of the shell 1, a sliding plate 3 is slidably connected to the fixing rod 2, a discharge nozzle 4 is vertically arranged on the side wall of the sliding plate 3, the side wall of the discharge nozzle 4 is rotatably connected with a rotating block 5, a power component 6 is installed on the top outer wall of the rotating block 5, the top of the power component 6 and the side wall of the sliding plate 3 are fixed to each other, the discharge nozzle 4 is located on the upper end side wall of the sliding plate 3 and is symmetrically connected with two feeding pipes 7, a cleaning component 8 is installed through the top of the discharge nozzle 4, and a power motor 9 is arranged on one side of the cleaning component 8, The power motor 9 drives the cleaning assembly 8. The top of the rotating block 5 is connected to an internally hollow air guide ring 10. The side wall of the air guide ring 10 is surrounded by a plurality of connecting pipes 11. The bottom end of each connecting pipe 11 is fixedly connected to a fixed pipe 12. An adjusting assembly 13 is installed inside the rotating block 5. The adjusting assembly 13 is rotatably connected to the side wall of the fixed pipe 12. The upper side wall of the air guide ring 10 is rotatably connected to a connecting ring 14 that is interlinked. The outer wall of the connecting ring 14 is provided with a plurality of interlinked air guide pipes 15. The air guide pipes 15 are interlinked with the connecting pipe 11 through the air guide ring 10. The discharge nozzle 4 is made of metal.

[0025] like Figure 1As shown, the power assembly 6 includes a fixed ring 601 and a driving motor 602, wherein the fixed ring 601 is fixed around the upper side wall of the rotating block 5, the driving motor 602 is fixedly connected to the side wall of the sliding plate 3, and the output shaft of the driving motor 602 is connected to a power gear 603, which meshes with the gear on the fixed ring 601. The driving motor 602 is started to drive the power gear 603 connected to the output shaft of the driving motor 602 to rotate, and the rotation of the power gear 603 drives the rotation of the fixed ring 601 meshed with it, thereby driving the rotation of the rotating block 5 fixed around the fixed ring 601, and then the rotating block 5 can drive the fixed pipe 12 inside it to rotate, so that the fixed pipe 12 can rotate around the discharge nozzle 4 when the inert gas is ejected, so that the gas flow direction around the bottom of the discharge nozzle 4 is more uniform, ensuring that the metal particles can be evenly dispersed during ejection without deflecting to one side.

[0026] like Figure 2 , Figure 3 , Figure 4 As shown, the cleaning assembly 8 includes a rotating tube 801, the inner wall of which is slidably connected to a center rod 803, the center rod 803 and the outer wall of the bottom end of the rotating tube 801 are both surrounded by crushing pieces 804, the top of the center rod 803 is rotatably connected to a telescopic rod 805 fixed to the side wall of the sliding plate 3, the rotating tube 801 is rotatably connected to the inner wall of the discharging nozzle 4 through a bearing, and the output shaft of the power motor 9 is rotatably connected to the connecting gear ring 802 mounted on the lower end of the center rod 803 through a driving gear 901. Start the power motor 9, and drive the connecting gear ring 802 to rotate through the driving gear 901, and then drive the rotating tube 801 and the internal center rod 803 to rotate, and then drive the rotating tube 801 and the crushing piece 804 at the bottom of the internal center rod 803 to rotate, which can break the larger particles on the top of the discharge nozzle 4, and can effectively reduce the probability of metal particles clogging the inside of the discharge nozzle 4. The telescopic rod 805 on the top of the center rod 803 drives the center rod 803 to move to the bottom, and then the crushing piece 804 at the bottom of the center rod 803 can move to the bottom of the discharge nozzle 4 while rotating, and then when the discharge nozzle 4 is blocked, the blocked part can be rotated and cleaned to dredge it without manual operation or disassembly for cleaning.

[0027] like Figure 3 , Figure 6As shown, the adjustment assembly 13 includes a rotating bearing 131 and a pull rod 133. The bottom of the rotating bearing 131 is rotatably connected with a plurality of electric lifting rods 132. The electric lifting rods 132 are fixed to the inner wall of the rotating block 5. Both ends of the pull rod 133 are rotatably connected to the rotating bearing 131 and the side wall of the fixed tube 12 through a rotating shaft 134. The electric lifting rod 132 drives the rotating bearing 131 to reciprocate up and down, and then the rotating bearing 131 drives the fixed tube 12 to rotate through the pull rod 133, so that the outlet at the bottom of the fixed tube 12 is deflected, thereby changing the ejection direction of the gas.

[0028] like Figure 3 As shown, the bottom side wall of the air guide ring 10 is fixedly connected to the rotating block 5, and the air guide ring 10 is rotatably connected to the discharge nozzle 4 through a bearing.

[0029] like Figure 6 As shown, the rotating block 5 is cylindrical, and a plurality of grooves are formed around the outer wall of the rotating block 5 corresponding to the fixed tube 12, and the outer wall of the bottom end of each fixed tube 12 is rotatably connected to the inner wall of the groove. The rotating block 5 is made of metal, and the rotation of the rotating block 5 drives the rotation of the fixed tube 12.

[0030] Working principle: When the equipment is in use, through the action of the feed pipes 7 on both sides of the top of the discharge nozzle 4, the feed pipes 7 are connected to the material, so that the metal particles can enter the inside of the discharge nozzle 4, and in the process of the metal particles flowing, the larger particles will gradually be pushed to the top of the discharge nozzle 4, and the power motor 9 is started, and the connecting gear ring 802 is driven to rotate through the driving gear 901, and the rotating tube 801 and the internal center rod 803 are driven to rotate through the connecting gear ring 802, and then the crushing piece 804 at the bottom of the rotating tube 801 and the internal center rod 803 is driven to rotate, which can break the larger particles on the top of the discharge nozzle 4, and can effectively reduce the probability of metal particles clogging the inside of the discharge nozzle 4. In addition, the telescopic rod 805 at the top of the center rod 803 drives the center rod 803 to move toward the bottom, and then the crushing piece 804 at the bottom of the center rod 803 can move toward the bottom of the discharge nozzle 4 while rotating, and then when the discharge nozzle 4 is blocked, the blocked part can be rotated and cleaned to clear it, without manual operation or disassembly and cleaning. The air guide pipe 15 is connected to the inert gas, and the air guide pipe 15 is connected to the connecting pipe 11 through the air guide ring 10, and the connecting pipe 11 is connected to the fixed pipe 12, so that the fixed pipe 12 can spray inert gas. When the metal particles are sprayed, the rotating block 5 is driven to rotate through the power component 6, and then the rotating block 5 can drive the fixed pipe 12 inside it to rotate, and the fixed pipe 12 can rotate around the discharge nozzle 4 when spraying the inert gas, so that the gas flow direction around the bottom of the discharge nozzle 4 is more uniform, ensuring that the metal particles can be evenly dispersed during spraying without deflecting to one side. The entire printing process is carried out in a housing 1 filled with inert gas protection to prevent the metal powder from reacting with active gas at high temperature or even exploding, thereby ensuring the safety of the processing process. When it is necessary to adjust the atomization and dispersion range of the metal particles, the electric lifting rod 132 drives the rotating bearing 131 to reciprocate up and down, and then the rotating bearing 131 drives the fixed tube 12 to rotate through the pull rod 133, so that the outlet at the bottom of the fixed tube 12 is deflected, and then the gas ejection direction can be changed, so that the angle between the gas flow direction and the discharge nozzle 4 changes, so that the atomization range of the metal particles when ejected can be adjusted as needed, and the operation is simple. A production panel is provided at the bottom of the inner wall of the housing 1, and the hot melt material in the discharge nozzle 4 is squeezed out from the discharge nozzle 4 and then deposited on the production panel. After the previous layer of material is solidified, the material is continued to be squeezed from the discharge nozzle 4 onto the solidified material of the previous layer, and a solid is manufactured by printing layer by layer. Regarding the connection method between the production panel and the discharge head 4, the production panel and the discharge head 4 can be set to move in three dimensions relative to each other according to the existing technology. Now the technology is very mature and will not be described here.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A metal 3D printer with an atomization device, characterized in that: The invention comprises a shell (1), wherein a fixing rod (2) is horizontally arranged on the inner wall of the shell (1), a sliding plate (3) is slidably connected to the fixing rod (2), a discharge nozzle (4) is vertically arranged on the side wall of the sliding plate (3), the side wall of the discharge nozzle (4) is rotatably connected to a rotating block (5), a power component (6) is installed on the top outer wall of the rotating block (5), the top of the power component (6) and the side wall of the sliding plate (3) are fixed to each other, the discharge nozzle (4) is located on the upper side wall of the sliding plate (3) and is symmetrically connected to two feeding pipes (7), a cleaning component (8) is installed through the top of the discharge nozzle (4), and a power motor (9) is installed on one side of the cleaning component (8). The power motor (9) drives the cleaning component (8); the top of the rotating block (5) is connected to an internally hollow air guide ring (10); a plurality of connecting tubes (11) are connected to the side wall of the air guide ring (10); the bottom end of each connecting tube (11) is fixedly connected to a fixed tube (12); an adjusting component (13) is installed inside the rotating block (5); the adjusting component (13) is rotatably connected to the side wall of the fixed tube (12); the upper side wall of the air guide ring (10) is rotatably connected to a connecting ring (14) that is interlinked; the outer wall of the connecting ring (14) is provided with a plurality of interlinked air guide tubes (15); the air guide tubes (15) are interlinked with the connecting tubes (11) through the air guide ring (10); The power assembly (6) comprises a fixing ring (601) and a driving motor (602), wherein the fixing ring (601) is fixedly mounted on the upper side wall of the rotating block (5), the driving motor (602) is fixedly connected to the side wall of the sliding plate (3), and the output shaft of the driving motor (602) is connected to a power gear (603), and the power gear (603) is meshed with a gear on the fixing ring (601); The cleaning assembly (8) comprises a rotating tube (801), the inner wall of the rotating tube (801) is slidably connected to a center rod (803), the center rod (803) and the outer wall of the bottom end of the rotating tube (801) are both surrounded by crushing pieces (804) fixed thereto, the top of the center rod (803) is rotatably connected to a telescopic rod (805) fixed to the side wall of the sliding plate (3), the rotating tube (801) is rotatably connected to the inner wall of the discharging nozzle (4) via a bearing, and the output shaft of the power motor (9) is rotatably connected to a connecting gear ring (802) sleeved on the lower end of the center rod (803) via a driving gear (901).

2. A metal 3D printer with an atomization device according to claim 1, characterized in that: The adjustment assembly (13) comprises a rotating bearing (131) and a pull rod (133); a plurality of electric lifting rods (132) are rotatably connected around the bottom of the rotating bearing (131); the electric lifting rods (132) are fixed to the inner wall of the rotating block (5); and both ends of the pull rod (133) are rotatably connected to the rotating bearing (131) and the side wall of the fixed tube (12) via a rotating shaft (134).

3. A metal 3D printer with an atomization device according to claim 1, characterized in that: The side wall of the bottom end of the air guide ring (10) is fixedly connected to the rotating block (5), and the air guide ring (10) is rotatably connected to the discharge nozzle (4) via a bearing.

4. A metal 3D printer with an atomization device according to claim 1, characterized in that: The rotating block (5) is cylindrical, and a plurality of grooves are formed around the outer wall of the rotating block (5) at positions corresponding to the fixed tube (12), and the outer wall of the bottom end of each fixed tube (12) is rotatably connected to the inner wall of the groove.

Citation Information

Patent Citations

  • Metal 3D printer with atomization device

    CN212350374U