Vacuum cup shrinking machine
By designing a thermos cup mouth shrinking machine with double stations, the problems of inefficiency and inability to efficiently automated production in the existing technology are solved, and efficient automated assembly line production and improvement of material pressing effect are achieved.
Patent Information
- Application Number
- CN202010818687.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-14
- Publication Date
- 2025-04-22
- Estimated Expiration
- 2040-08-14
AI Technical Summary
The existing thermos cup mouth shrinking machines are inefficient and cannot effectively use robots for high-speed automated production. The cylinders used for pressing materials are long, resulting in long wait time and low efficiency.
A thermos cup mouth shrinking machine is designed, adopting a dual-station structure, with a downward pressing mechanism between two rotating tables, and the shaping mechanism is symmetrically arranged on the outside of the rotating table. The robot can be placed directly on both sides to avoid mutual interference. The shaping disc can be moved horizontally and rotated, and the lower pressing head adopts a rotating lifting method to shorten the action time.
It realizes efficient automated assembly line production, improves the working efficiency of the thermos cup shrinking, reduces waiting time, has a compact structure, small space, and ensures the material pressing effect.
Smart Images

Figure CN111842678B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of thermos cup processing equipment, and in particular relates to a thermos cup necking machine. Background Art
[0002] In the field of workpiece processing, such as the processing of thermos cups and thermos pots, shrinking the blanks of thermos cups and thermos pots is a very common process. Shrinking refers to putting the pre-formed cylindrical or tubular blanks on a rotating cup pressing mold, and then using the blank positioning component to press the blank onto the cup pressing mold so that the blank rotates with the mold, and finally using a rotatable shrinking roller or shaping disk to press against the outside of the blank to shrink the corresponding position of the blank.
[0003] The existing thermos cup shrinking machines basically have a motor driving a single feed tray, and the single feed tray drives a single blank to shrink. This structure is inefficient. There are also single shrinking machines equipped with two motors and two feed trays in parallel to shrink two blanks at the same time. This structure cannot use robots for effective high-speed production. For example, Chinese patent publication number CN110918801A discloses an efficient and compact thermos cup shrinking machine, which adopts double-station shrinking. However, the two shrinking rollers are located on one side of the feed turntable. When robots are needed to pick up and place cups to realize automated assembly line production, the two robots can only be placed on the other side of the frame. It is easy for robots to interfere with each other during operation. In order to avoid interference, the robot needs to change its movement and rhythm to avoid it during operation, which will have a greater impact on the robot's work efficiency, so it is impossible to use robots for efficient automated production. In addition, in order not to affect the removal of the blank from the cup pressing mold and the placement of the blank on the cup pressing mold, the blank positioning component used for pressing needs to move up and down a long distance. The current thermos cup shrinking machine uses top vertical long-stroke upper and lower cylinders for pressing. The stroke of the upper and lower cylinders is as long as 500mm. It takes a long time for the cylinders to extend and retract once, resulting in long waiting time and low efficiency. In addition, the cylinder is installed at a high place, which occupies a large space, and the structure is unstable, which affects the pressing effect. Summary of the invention
[0004] In order to solve at least one of the above-mentioned technical problems, the present invention provides a vacuum flask necking machine.
[0005] The purpose of the present invention is achieved through the following technical solutions:
[0006] The camshaft is an axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially axially
[0007] As a further improvement, the shaping mechanism also includes a guide rail mounting plate arranged on the shaping base, a guide rail arranged on the guide rail mounting plate, a slider slidingly matched with the guide rail, and a shaping disk mounting frame arranged on the slider, the transverse driving component is arranged between the slider and the guide rail mounting plate to drive the slider to slide on the guide rail, and the shaping disk is rotatably mounted on the shaping disk mounting frame.
[0008] As a further improvement, the guide rail mounting plate can be vertically lifted and lowered on the shaping base, and a shaping disk lifting drive component for driving the guide rail mounting plate to lift and lower is provided between the shaping base and the guide rail mounting plate.
[0009] As a further improvement, a lifting guide sleeve is arranged on the guide rail mounting plate, and a lifting guide rod cooperating with the lifting guide sleeve is arranged on the shaping base.
[0010] As a further improvement, the shaping disk lifting drive component is a spiral elevator.
[0011] As a further improvement, the pressing mechanism also includes a pressing mounting seat, a pressing shaft, a pressing arm and a pressing shaft rotation driving component. The pressing mounting seat can be vertically lifted and lowered on the pressing base. The pressing head lifting driving component is arranged between the pressing base and the pressing mounting seat to drive the pressing mounting seat to rise and fall. The pressing shaft can be rotatably arranged on the upper part of the pressing mounting seat. The rotation axis of the pressing shaft is parallel to the vertical direction. The upper end of the pressing shaft is fixedly connected to the middle part of the pressing arm. The two pressing heads are respectively rotatably arranged under the two ends of the pressing arm. The pressing shaft rotation driving component is arranged between the pressing mounting seat and the pressing shaft to drive the pressing shaft to rotate.
[0012] As a further improvement, a guide sleeve is provided on the pressing base, and a guide rod cooperating with the guide sleeve is provided on the pressing mounting seat.
[0013] As a further improvement, the pressing base can be vertically lifted and lowered on a frame, and an elevator for driving the pressing base to lift and lower is provided between the frame and the pressing base.
[0014] As a further improvement, the lower pressure head lifting drive component is a cylinder or an electric push rod, and the lower pressure shaft rotation drive component is a worm gear mechanism driven by a rotating cylinder or a motor.
[0015] As a further improvement, the lower pressure shaft rotation driving component drives the lower pressure shaft to reciprocate, and the rotation angle is 90 degrees.
[0016] The thermos cup shrinking machine provided by the present invention comprises a frame, two rotating tables are arranged on the frame at intervals, and a rotating table driving component for driving the rotating tables to rotate is arranged under the frame, a cup pressing mold is fixedly arranged on the rotating table, and a pressing mechanism is arranged between the two rotating tables. The pressing mechanism comprises a pressing base arranged on the frame, two pressing heads which can be vertically lifted and rotatably arranged on the pressing base, and a pressing head lifting driving component for driving the pressing heads to lift and lower so that the two pressing heads are respectively close to or away from the upper ends of the two cup pressing molds, and the frame is symmetrically provided with at least one shaping mechanism on the outer sides of the two rotating tables, the shaping mechanism comprises a shaping base arranged on the frame, a shaping disk which can be laterally moved in an inner and outer direction on the shaping base, and a transverse movement driving component for driving the shaping disk to move laterally so that the shaping disk is close to or away from the side of the corresponding cup pressing mold, and the rotation axis of the rotating table and the pressing head is parallel to the vertical direction. The thermos cup necking machine provided by the present invention adopts a double-station process and can perform necking processing on two thermos cup blanks at the same time. The pressing mechanism is arranged between the two rotating tables, and the two shaping mechanisms are symmetrically arranged on the outsides of the two rotating tables. The left-right symmetrical arrangement reserves enough space for the two middle rotating tables as blank picking and placing channels, so that the robots can be placed directly on both sides of the frame. There is no interference between robots or between robots and equipment during operation, which is conducive to the use of robots to achieve efficient automated assembly line production. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention is further described using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. A person skilled in the art can obtain other drawings based on the following drawings without creative work.
[0018] Figure 1 It is a three-dimensional structural diagram of a thermos cup shrinking machine.
[0019] Figure 2 It is a top view of the thermos cup shrinking machine and robot installation layout.
[0020] Figure 3 It is a three-dimensional structural schematic diagram of the pressing mechanism of the thermos cup shrinking machine. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0022] Combination Figures 1 to 3 As shown, an insulation cup necking machine provided by an embodiment of the present invention comprises a frame 1, the frame 1 is in the shape of a platform as a whole, two rotating tables 2 are arranged on the frame 1 at intervals, and a rotating table driving component 3 for driving the rotating table 2 to rotate is arranged below the frame 1, and the rotating table driving component 3 is a motor. A cup pressing mold 4 is fixedly arranged on the rotating table 2, and the cup pressing mold 4 can be foldably fixed on the rotating table 2 by fasteners, so that it is convenient to replace the cup pressing mold 4 to perform necking operations on insulation cup blanks of different height sizes. The frame 1 is provided with a pressing mechanism 5 between the two rotating tables 2, and the pressing mechanism 5 comprises a pressing base 51 arranged on the frame 1, two pressing heads 52 which can be vertically lifted and rotatably arranged on the pressing base 51, and a pressing head lifting driving component 53 which drives the pressing heads 52 to lift and lower so that the two pressing heads 52 are respectively close to or away from the upper ends of the two pressing cup molds 4, and the pressing head lifting driving component 53 is preferably a cylinder. The frame 1 is symmetrically provided with at least one shaping mechanism 6 on the outside of the two rotating tables 2. In this embodiment, one shaping mechanism 6 is symmetrically provided on the outside of the two rotating tables 2. Alternatively, two or more shaping mechanisms 6 may be symmetrically provided on the outside of the two rotating tables 2 according to the need of shrinking the blank at multiple positions (such as shrinking the mouth, middle or bottom at the same time). The shaping mechanism 6 includes a shaping base 61 provided on the frame 1, a shaping disk 62 which can be laterally moved on the shaping base 61 in the inner and outer directions, and a lateral movement driving component 63 which drives the shaping disk 62 to move laterally so that the shaping disk 62 approaches or moves away from the side of the corresponding cup pressing mold 4. The lateral movement driving component 63 is preferably a screw nut mechanism driven by a motor, and the lateral movement direction of the shaping disk 62 is substantially parallel to the line between the two rotating tables 2. The rotation axes of the rotating table 2, the lower pressure head 52 and the shaping disk 62 are all parallel to the vertical direction.
[0023] When the vacuum flask necking machine provided by the embodiment of the present invention is used, Figure 2As shown, the two robots are respectively placed on the upper and lower sides of the frame, and the space between the two shaping mechanisms forms a blank taking and placing channel. The lower pressure head lifting and lowering driving component 53 drives the lower pressure head 52 to rise, and the lower pressure head 52 is away from the upper end of the cup pressing mold 4. The transverse driving component 63 drives the shaping disk 62 to move laterally away from the corresponding side of the cup pressing mold 4. The robot puts the cylindrical or pipe blank to be shrunken on the cup pressing mold 4, and the lower pressure head lifting and lowering driving component 53 drives the lower pressure head 52 to descend, so that the lower pressure head 52 is stuck in the upper end of the blank. The rotating table driving component 3 drives the rotating table 2 to rotate, and the blank can rotate with the cup pressing mold 4. The transverse driving component 63 drives the shaping disk 62 to move laterally against the mouth, middle or bottom outer side of the blank on the cup pressing mold 4 to shrink the corresponding position of the blank. After the necking is completed, the lateral drive component 63 drives the shaping disk 62 to move horizontally away from the upper side of the corresponding cup pressing mold 4, and the lower pressure head lifting drive component 53 drives the lower pressure head 52 to rise away from the upper end of the cup pressing mold 4, and the robot takes the necked blank out of the cup pressing mold 4. The thermos cup necking machine provided by the embodiment of the present invention adopts a double station, which can perform necking processing on two thermos cup blanks at the same time, with high processing efficiency. The lower pressure mechanism is arranged between the two rotating tables, and the two shaping mechanisms are symmetrically arranged on the outside of the two rotating tables, and the shaping mechanisms can move horizontally left and right. The left and right symmetrical arrangement reserves enough space for the two middle rotating tables as blank picking and placing channels, so that the robot can be directly placed on both sides of the frame, and there is no interference between robots and robots, or robots and equipment during operation, which is conducive to the use of robots to achieve efficient automated assembly line production, and transform the thermos cup processing industry from the existing manual intensive to processing automation.
[0024] As a further preferred embodiment, the shaping mechanism 6 further includes a guide rail mounting plate 64 disposed on the shaping base 61, a guide rail 65 disposed on the guide rail mounting plate 64, a slider 66 slidably matched with the guide rail 65, and a shaping disk mounting frame 67 disposed on the slider 66. The guide rail 65 is two rails arranged in an upper and lower manner, and the extending direction of the guide rail 65 is parallel to the lateral movement direction of the shaping disk 62. The lateral movement driving component 63 is disposed between the slider 66 and the guide rail mounting plate 64 to drive the slider 66 to slide on the guide rail 65. The shaping disk 62 is rotatably mounted on the shaping disk mounting frame 67, and the rotation axis of the shaping disk 62 is parallel to the vertical direction. In this way, a smooth lateral movement of the shaping disk 62 can be achieved.
[0025] As a further preferred embodiment, the guide rail mounting plate 64 can be vertically lifted and lowered on the shaping base 61, and a shaping disk lifting driving component 68 for driving the guide rail mounting plate 64 to lift and lower is provided between the shaping base 61 and the guide rail mounting plate 64. The shaping disk lifting driving component 68 is preferably a screw lifter, which is specifically a screw nut mechanism driven by a motor, and the shaping disk lifting driving component 68 can drive the guide rail mounting plate 64, the slider 66, and the shaping disk 62 to lift and lower as a whole, so as to adapt to the shrinking operation of the thermos cup blanks of different heights.
[0026] As a further preferred embodiment, a lifting guide sleeve 69 is provided on the guide rail mounting plate 64, and a lifting guide rod 60 cooperating with the lifting guide sleeve 69 is provided on the shaping base 61. There are two lifting guide sleeves 69 and two lifting guide rods 60 to guide the lifting action of the guide rail mounting plate 64 to ensure the smoothness of the lifting action. In order to further increase the smoothness of the lifting action, a linear bearing can also be provided between the lifting guide sleeve 69 and the lifting guide rod 60.
[0027] As a further preferred embodiment, Figure 3As shown, the pressing mechanism 5 also includes a pressing mounting seat 54, a pressing shaft 55, a pressing arm 56 and a pressing shaft rotation driving component 57. The pressing mounting seat 54 can be vertically lifted and lowered on the pressing base 51. The pressing head lifting driving component 53 is arranged between the pressing base 51 and the pressing mounting seat 54 to drive the pressing mounting seat 54 to rise and fall. The pressing shaft 55 is rotatably arranged on the pressing mounting seat 54. The rotation axis of the pressing shaft 55 is parallel to the vertical direction. The upper end of the pressing shaft 55 is fixedly connected to the middle part of the pressing arm 56. The two pressing heads 52 are respectively rotatably arranged below the two ends of the pressing arm 56. The pressing shaft rotation driving component 57 is arranged between the pressing mounting seat 54 and the pressing shaft 55 to drive the pressing shaft 55 to rotate. When the pressing mechanism is pressing the blank, the insulation cup blank to be shrunken is placed on the cup pressing mold 4, and the pressing shaft rotation driving component 57 is controlled to drive the pressing shaft 55 to rotate, and the pressing shaft 55 drives the pressing arm 56 to rotate, so that the pressing head 52 under the end of the pressing arm 16 is facing the mouth of the insulation cup blank to be shrunken, and then the pressing head lifting driving component 53 is controlled to drive the pressing mounting seat 54 to descend, so that the pressing head 52 is stuck in the mouth of the insulation cup blank, so that the insulation cup blank is fixed on the cup pressing mold and rotates with the cup pressing mold, which is convenient for the shrinking operation of the insulation cup blank. When the shrinking operation is completed, the pressing head lifting driving component 53 is controlled to drive the pressing mounting seat 54 to rise, so that the pressing head 52 is moved out of the mouth of the thermos cup blank, and then the pressing shaft rotation driving component 57 is controlled to drive the pressing shaft 55 to rotate, and the pressing shaft 55 drives the pressing arm 56 to rotate, and the pressing head 52 below the end of the pressing arm 56 is moved away from the mouth of the thermos cup blank, so that the robot can take the shrinking thermos cup blank out of the pressing cup mold. In this way, the stroke of the lifting driving component can be small, and the action time can be greatly shortened, thereby shortening the pressing time and improving the efficiency of shrinking the thermos cup. In addition, the pressing mechanism 5 can be installed at a lower position, occupying less space, and the structural stress is better, which ensures the pressing effect.
[0028] As a further preferred embodiment, a guide sleeve 58 is provided on the pressing base 51, and a guide rod 59 cooperating with the guide sleeve 58 is provided on the pressing mounting seat 54. There are two guide sleeves 58 and two guide rods 59 to guide the lifting action of the pressing mounting seat 54 to ensure the stability of the lifting action. In order to further increase the stability of the lifting action, a linear bearing can be further provided between the guide sleeve 58 and the guide rod 59.
[0029] As a further preferred embodiment, the pressing base 51 can be vertically lifted and lowered on the frame 1, and an elevator 7 for driving the pressing base 51 to be lifted and lowered is provided between the frame 1 and the pressing base 51. The elevator 7 is preferably a screw elevator, which is specifically a screw nut mechanism driven by a motor, and the pressing mechanism 5 can be driven to be lifted and lowered as a whole by the elevator 7 to adapt to the shrinking operation of the thermos cup blanks of different heights.
[0030] As a further preferred embodiment, the lower pressure head lifting drive component 53 is preferably a cylinder, which can be a short-stroke cylinder, such as a 50mm stroke. The short-stroke cylinder has a fast action, which is conducive to shortening the time of pressing the blank. The lower pressure head lifting drive component 53 can also be an electric push rod, and the lower pressure shaft rotation drive component 57 is a worm gear mechanism driven by a rotating cylinder or a motor.
[0031] As a further preferred embodiment, the pressing shaft rotation driving component 57 drives the pressing shaft 55 to rotate back and forth, and the rotation angle is 90 degrees. In this way, in the non-pressing state, the pressing arm 56 and the pressing head 52 can avoid the robot to the greatest extent. In addition, the rotation action time is also relatively short, which is conducive to shortening the time of pressing the blank and improving the efficiency of shrinking the mouth of the thermos cup.
[0032] Many specific details are set forth in the above description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein, and therefore, they should not be construed as limiting the scope of protection of the present invention.
[0033] In summary, although the present invention lists the above-mentioned preferred embodiments, it should be noted that although technicians in this field can make various changes and modifications, unless such changes and modifications deviate from the scope of the present invention, they should be included in the protection scope of the present invention.
Claims
1. A vacuum flask necking machine, characterized by: The invention comprises a frame (1), two rotating tables (2) are arranged on the frame (1) at intervals, a rotating table driving component (3) for driving the rotating tables (2) to rotate is arranged below the frame (1), a cup pressing mold (4) is fixedly arranged on the rotating table (2), a pressing mechanism (5) is arranged between the two rotating tables (2) on the frame (1), the pressing mechanism (5) comprises a pressing base (51) arranged on the frame (1), two pressing heads (52) which can be vertically lifted and rotatably arranged on the pressing base (51), and a pressing head lifting driving component (53) for driving the pressing heads (52) to lift and lower so that the two pressing heads (52) are respectively close to or away from the upper ends of the two cup pressing molds (4), the frame (1) is symmetrically provided with two shaping mechanisms (6) on the outer sides of the two rotating tables (2), two robots are respectively placed on both sides of the frame, and the space between the two shaping mechanisms forms a blank taking and placing channel for the robots to take and place the blanks; The shaping mechanism (6) comprises a shaping base (61) arranged on the frame (1), a shaping plate (62) arranged on the shaping base (61) so as to be translatable inward and outward directions, and a translatory driving component (63) for driving the shaping plate (62) to translatably move the shaping plate (62) closer to or farther from the side of the corresponding cup pressing mold (4), and the rotation axes of the rotating table (2) and the lower pressing head (52) are parallel to the vertical direction; The pressing mechanism (5) further comprises a pressing mounting seat (54), a pressing shaft (55), a pressing arm (56) and a pressing shaft rotation driving component (57); the pressing mounting seat (54) can be vertically lifted and lowered on the pressing base (51); the pressing head lifting driving component (53) is arranged between the pressing base (51) and the pressing mounting seat (54) to drive the pressing mounting seat (54) to lift and lower; the pressing shaft (55) is rotatably arranged on the pressing mounting seat (54); the rotation axis of the pressing shaft (55) is parallel to the vertical direction; the upper end of the pressing shaft (55) is fixedly connected to the middle part of the pressing arm (56); the two pressing heads (52) are rotatably arranged below the two ends of the pressing arm (56); the pressing shaft rotation driving component (57) is arranged between the pressing mounting seat (54) and the pressing shaft (55) to drive the pressing shaft (55) to rotate; The pressing base (51) is provided with a guide sleeve (58), and the pressing mounting seat (54) is provided with a guide rod (59) matched with the guide sleeve (58); The pressing base (51) is arranged on the frame (1) in a manner that it can be lifted vertically, and an elevator (7) for driving the pressing base (51) to lift is arranged between the frame (1) and the pressing base (51).
2. The vacuum flask necking machine according to claim 1, characterized in that: The shaping mechanism (6) further comprises a guide rail mounting plate (64) arranged on the shaping base (61), a guide rail (65) arranged on the guide rail mounting plate (64), a slider (66) slidably matched with the guide rail (65), and a shaping disk mounting frame (67) arranged on the slider (66); the transverse driving component (63) is arranged between the slider (66) and the guide rail mounting plate (64) to drive the slider (66) to slide on the guide rail (65); and the shaping disk (62) is rotatably mounted on the shaping disk mounting frame (67).
3. The vacuum flask necking machine according to claim 2, characterized in that: The guide rail mounting plate (64) is arranged on the shaping base (61) in a vertically liftable manner, and a shaping disk lifting driving component (68) for driving the guide rail mounting plate (64) to lift is arranged between the shaping base (61) and the guide rail mounting plate (64).
4. The vacuum flask necking machine according to claim 3, characterized in that: The guide rail mounting plate (64) is provided with a lifting guide sleeve (69), and the shaping base (61) is provided with a lifting guide rod (60) matched with the lifting guide sleeve (69).
5. The vacuum flask necking machine according to claim 3, characterized in that: The shaping disk lifting drive component (68) is a spiral lift.
6. The vacuum flask necking machine according to claim 1, characterized in that: The lower pressure head lifting drive component (53) is a cylinder or an electric push rod, and the lower pressure shaft rotation drive component (57) is a worm gear mechanism driven by a rotating cylinder or a motor.
7. The vacuum flask necking machine according to claim 6, characterized in that: The lower pressing shaft rotation driving component (57) drives the lower pressing shaft (55) to reciprocate and rotate at an angle of 90 degrees.
Citation Information
Patent Citations
Efficient and compact vacuum cup necking machine
CN110918801A
Farm tricycle transmission fixing tool
CN107855810A
Thermos cup necking device
CN207463998U
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CN211161572U
Vacuum cup necking machine
CN212238948U