Dam building equipment system, control method and its application in the dam building project by the bag molding method
Through the coordinated setting and control system of slurry stirring, grading and filling devices, the problem that the mold bag method dam building equipment cannot accurately control the operating parameters in real time is solved, and efficient and precise control of the automated dam building process is achieved, and construction costs are reduced.
Patent Information
- Application Number
- CN202010684495.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-15
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2040-07-15
AI Technical Summary
The existing mold bag method graded dam construction equipment cannot control operating parameters in real time and accurately, resulting in limited dam construction quality and efficiency, and relying on manual experience and personnel on duty, increasing construction costs.
The coordinated setting of the slurry stirring device, slurry grading device and filling and infusion device is adopted, and the automatic slurry distribution, slurry grading and filling degree can be controlled, and the full operation parameter monitoring and real-time correction of the filling and filling process can be achieved through signal interaction.
The automated control of dam construction equipment is realized, the accuracy and efficiency of the dam construction process is improved, the dependence on manual experience is reduced, and construction costs are reduced.
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Figure CN111851426B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of dam-building equipment and engineering construction, and particularly to a dam-building equipment system, a control method and their application in the dam-building project by the geomembrane bag method. Background Art
[0002] A geomembrane bag, also known as a geotextile bag, is a structure formed by sewing a woven fabric with a relatively high tensile strength into a bag body of a larger scale, and filling it with a medium slurry such as sediment, dredged bottom mud or tailings by a hydraulic method and then dehydrating it. In the 1950s, the Netherlands first applied geotextile bags in its delta coastal protection project, which greatly saved the cost on the premise of ensuring the project quality. Subsequently, European and American coastal areas such as the United States, Australia and Germany successively adopted geotextile bags as coastal protection structures, and the good application effects attracted the attention of the engineering community. As early as 1985, China introduced geotextile bags into the country and successfully applied them for the first time in the construction project of the ash storage in the Yangtze River Estuary beach of Shanghai Shidongkou Power Plant. Subsequently, geotextile bags have been successively applied to major engineering projects such as the construction of the Qingcaosha Freshwater Storage Reservoir in Shanghai, the regulation of the deep water channel below Nanjing in the Yangtze River, and the construction of the Yangshan Port in Shanghai. While the engineering applications are increasing, the application fields of geomembrane bags are also constantly expanding, from the initial coastal protection to coastal reclamation, and then to engineering fields such as urban sludge treatment, ecological wetland restoration and tailings dam construction in recent years.
[0003] The geomembrane bag method for staged dam building has been continuously promoted and operated in the tailings field, and has gradually been upgraded from simple on-site staged dam building equipment to integrated dam building equipment. However, how to monitor the staged dam building parameters efficiently, accurately, intelligently and economically, enhance the dam building strength and improve the dam building efficiency has become a common concern of engineering technicians and scientific researchers.
[0004] There are mainly two existing geomembrane bag method for staged dam building technologies. One solution is: a simple tailings grading dam building equipment composed of a hydrocyclone, a pump body, a mixing tank, valves and pipelines on-site: This solution mainly relies on manual experience to observe the feed tailings flow rate, viscosity, the fineness of the underflow tailings by hand feeling and the filling height of the geomembrane bag body to judge parameters such as the feed tailings concentration, pressure, flow rate, dilution makeup water volume, underflow tailings concentration and whether the geomembrane bag is filled up.
[0005] In the above solution, during the operation of the equipment, the operation parameters are completely judged based on the experience of the operator. Generally, after one judgment, the operation state will not be adjusted anymore, resulting in inaccurate predicted parameters and unable to meet the requirements of the expected grading effect of the dam building equipment and the filling degree of the geomembrane bag body. This solution makes the quality and quantity of the staged dam building seriously dependent on the experience and responsibility of the operator.
[0006] Another solution is as follows: Install instruments such as flow meters, concentration meters, pressure gauges, and frequency converters on the simple dam-building equipment. Observe the readings of the instruments during the operation of the equipment, compare them with the target parameters, and when they are inconsistent, manually adjust the slurry inlet valve, water supply valve, and the frequency of the slurry pump by hand to ensure that the equipment can operate precisely according to the expected parameters. At the same time, it is still necessary to judge the filling degree of the bag body and whether to switch the filling of the mold bag according to the observed filling height of the mold bag body.
[0007] Although simple monitoring instruments and meters have been installed on the equipment in the above solution, it is necessary for the on-duty personnel to analyze and judge in a timely manner whether to modify the parameters. When the amount of ore pulp fluctuates or the dam-building working conditions change, all parameters need to be recalculated and corrected with the readings of the instruments and meters. At the same time, manually adjust the slurry inlet valve, water supply valve, etc. There are problems such as inaccurate grading dam-building parameters and large personnel investment during the working condition adjustment period. And to ensure the continuous operation of the dam-building equipment, it requires personnel to take turns on duty 24 hours a day, resulting in an increase in construction costs. At the same time, the filling degree of the mold bag body still needs to be judged manually by the on-site workers, which will affect the consolidation speed of the mold bag body in the later stage when the filling degree requirements are not met.
[0008] In view of the above deficiencies of the existing technology, it is very necessary and urgent to research and develop a dam-building equipment system, which can achieve the effects of automatic slurry mixing, slurry grading, and controllable filling degree while realizing the monitoring of the operation parameters of the entire filling process and the real-time correction of parameters, thus effectively alleviating the problem that the existing mold bag method grading dam-building equipment cannot control the operation parameters in real time and accurately.
[0009] In view of this, the present invention is specifically proposed. Summary of the Invention
[0010] The first object of the present invention is to provide a dam-building equipment system. Through the coordinated setting of a slurry mixing device, a slurry grading device, and a filling and conveying device, the system can achieve the effects of automatic slurry mixing, slurry grading, and controllable filling degree for the materials to be mixed. At the same time, the above control system is interconnected with the slurry mixing device, the slurry grading device, and the filling and conveying device through corresponding signals. Through the transmission and interaction of signals, the effects of monitoring the operation parameters of the entire filling process and real-time correction of parameters can be achieved, effectively alleviating the problem that the existing mold bag method grading dam-building equipment cannot control the operation parameters in real time and accurately.
[0011] The second object of the present invention is to provide a control method for the above dam-building equipment system.
[0012] The third object of the present invention is to provide an application of the above slurry filling control system or the above control method.
[0013] The present invention provides a dam construction equipment system, which includes a slurry stirring device, a slurry grading device, a filling and conveying device, and a control system;
[0014] The slurry stirring device, the slurry grading device and the filling and conveying device are connected in sequence by pipelines, and the filling and conveying device is provided with a filling port;
[0015] The control system is interactively connected with the slurry stirring device, the slurry grading device and the filling and conveying device through corresponding signals.
[0016] Furthermore, the slurry stirring device includes a slurry dilution stirring tank, and a raw material introduction pipeline, a water supply pipeline and a diluted slurry output pipeline connected to the slurry dilution stirring tank pipeline;
[0017] The slurry stirring device can prepare slurry according to the set concentration.
[0018] The raw material introduction pipeline and the water supply pipeline are used to transport the materials to be mixed and water to the slurry dilution and mixing tank to form slurry by stirring;
[0019] The diluted slurry output pipeline is used to transport the stirred slurry to the slurry classification device.
[0020] Furthermore, the slurry classification device includes a slurry delivery pump, a cyclone classifier and an underflow dilution stirring tank;
[0021] The slurry delivery pump is connected to the dilution slurry output pipeline of the slurry stirring device, and is used to pump the slurry into the cyclone classifier and provide the pressure required for classification;
[0022] The cyclone classifier is used to perform cyclone classification on the slurry and transport the slurry after cyclone classification to the underflow dilution and stirring tank. The underflow dilution and stirring tank is provided with an underflow conveying pipe for conveying the slurry after cyclone classification to the filling and conveying device.
[0023] Furthermore, the filling and conveying device includes an underflow access pipe, a filling pump, a filling pipeline and a filling port;
[0024] The underflow access pipe is connected to the underflow delivery pipe of the slurry classification device; the filling pump is used to pump the slurry introduced by the underflow access pipe into the filling pipeline and fill it through the filling port connected to the filling pipeline.
[0025] Furthermore, the dam-building equipment system also includes a pipeline cleaning device;
[0026] The control system is connected to the pipeline cleaning device through corresponding signals.
[0027] Furthermore, the pipeline cleaning device includes an overflow tank, and the overflow tank is connected to the filling pump of the filling and conveying device and the cyclone classifier of the slurry classification device through pipelines respectively.
[0028] Further, the control system includes a system control module, a slurry regulation and stirring module, a slurry classification control module, a filling and conveying switching module, and a pipeline cleaning module;
[0029] Among them, the system control module interacts with the slurry regulation and stirring module, the slurry classification control module, the filling and conveying switching module, and the pipeline cleaning module through corresponding signals to monitor and adjust the full-process operation parameters of the dam building equipment system;
[0030] The slurry regulation and stirring module regulates and controls the access of materials to the slurry stirring device and prepares the slurry according to the operating conditions and production capacity requirements through corresponding signals;
[0031] The slurry classification control module regulates and controls the slurry configured by the slurry stirring device to be sent to the slurry classification device and performs precise classification according to the classification parameters through corresponding signals;
[0032] The filling and conveying switching module regulates and controls the filling of the slurry classified by the slurry classification device according to the filling degree through corresponding signals;
[0033] The pipeline cleaning module regulates and controls the cleaning of the pipeline in the filling pipeline under the condition of equipment shutdown or emergency stop through corresponding signals.
[0034] Furthermore, the control system further includes a remote control and data analysis module, and the remote control and data analysis module is interconnected with the system control module through corresponding signals.
[0035] A control method for the above-mentioned dam building equipment system provided by the present invention, the control method includes the following steps:
[0036] (A), According to the production information, set the preset values corresponding to the slurry stirring device, the slurry classification device, and the filling and conveying device through the control system, and perform real-time monitoring on each device through corresponding signals;
[0037] (B), Provide the material to be processed, and then add the material to be processed into the slurry stirring device to prepare the slurry;
[0038] When the data monitored by the control system reaches the preset value of the slurry stirring device in step (A), the slurry is transported to the slurry classification device through the pipeline;
[0039] When the data monitored by the control system reaches the preset value of the slurry classification device in step (A), the slurry is transported to the filling and conveying device through the pipeline;
[0040] When the data monitored by the control system reaches the preset value of the filling and conveying device in step (A), the slurry is filled through the filling port.
[0041] An application of the above dam building equipment system or the above control method provided by the present invention in the dam building by the geomembrane bag method and its related fields.
[0042] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0043] A dam building equipment system provided by the present invention, the dam building equipment system includes a slurry stirring device, a slurry grading device, a filling and conveying device and a control system; wherein, through the coordinated setting of the slurry stirring device, the slurry grading device and the filling and conveying device, the above dam building equipment system can achieve the effects of automatic slurry preparation, slurry grading and controllable filling degree of the material to be stirred. At the same time, the above control system is interconnected with the slurry stirring device, the slurry grading device and the filling and conveying device through corresponding signals, and through the transmission and interaction of signals, the effects of monitoring the operating parameters of the entire filling process and real-time correction of parameters can be achieved, effectively alleviating the problem that the existing dam building equipment by the geomembrane bag method cannot control the operating parameters in real time and accurately.
[0044] A control method for the dam building equipment system provided by the present invention. The control method first sets the preset values corresponding to the slurry stirring device, the slurry grading device and the filling and conveying device through the control system. Subsequently, when the data monitored by the control system reaches the preset value of the slurry stirring device, the slurry is conveyed to the slurry grading device through a pipeline; when the data monitored by the control system reaches the preset value of the slurry grading device, the slurry is conveyed to the filling and conveying device through a pipeline; when the data monitored by the control system reaches the preset value of the filling and conveying device, the slurry is filled through the filling port, thereby achieving the effects of monitoring the operating parameters of the entire filling process and real-time correction of parameters.
[0045] The above slurry filling control system or the above control method provided by the present invention can be widely applied to the process of dam building by the geomembrane bag method. Description of the Drawings
[0046] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0047] Figure 1 It is a schematic structural diagram of a dam building equipment system for dam building by the geomembrane bag method provided in Embodiment 1 of the present invention;
[0048] Figure 2Schematic diagram of the composition structure of the control system of the dam building equipment system for dam building by the formwork bag method provided in Embodiment 1 of the present invention;
[0049] Figure 3 Schematic diagram of the composition structure of the slurry stirring device of the dam building equipment system for dam building by the formwork bag method provided in Embodiment 1 of the present invention;
[0050] Figure 4 Schematic diagram of the composition structure of the slurry grading device of the dam building equipment system for dam building by the formwork bag method provided in Embodiment 1 of the present invention;
[0051] Figure 5 Schematic diagram of the composition structure of the filling and conveying device and the pipeline cleaning device of the dam building equipment system for dam building by the formwork bag method provided in Embodiment 1 of the present invention;
[0052] Figure 6 Schematic diagram of the structure of the dam building equipment system for dam building by the formwork bag method including a remote control device provided in Embodiment 1 of the present invention;
[0053] Figure 7 Schematic diagram of the composition structure of the remote control device of the dam building equipment system for dam building by the formwork bag method provided in Embodiment 1 of the present invention.
[0054] Icons: 1 - Control system; 2 - Slurry stirring device; 3 - Slurry classification device; 4 - Filling and conveying device; 11 - Power input; 12 - Cable line; 13 - Power control cabinet; 14 - Equipment power on / off switch; 15 - Voltage and current monitoring display; 16 - Slurry agitator switch; 17 - Underflow agitator switch; 18 - Cable connecting power cabinet and control cabinet; 19 - System control cabinet; 110 - Touch screen display, parameter setting and monitoring module; 111 - Equipment start button; 112 - Equipment emergency stop button; 113 - Equipment alarm indicator; 114 - Instrument display module; 115 - On-site manual control; 116 - Remote information transmitting base station; 21 - Raw material inlet pipeline; 22 - Electrically operated valve; 23 - First slurry connecting pipeline; 24 - Slurry electromagnetic flowmeter; 25 - Second slurry connecting pipeline; 26 - 90-degree elbow pipeline for slurry; 27 - Slurry concentration meter and tank liquid level meter; 28 - 90-degree elbow pipeline for water replenishment; 29 - First water replenishment connecting pipeline; 210 - Water replenishment electromagnetic flowmeter for stirring device; 211 - Second water replenishment connecting pipeline; 212 - Electrically operated valve for water replenishment of stirring device; 213 - Water replenishment inlet pipeline; 214 - Slurry dilution stirring tank; 215 - Slurry agitator; 216 - Drain opening of stirring tank; 217 - Manual drain valve of stirring tank; 218 - Slurry drain pipeline; 219 - Overflow port of stirring tank; 220 - Slurry overflow pipe; 31 - Slurry transfer pump; 32 - Pump body frequency converter; 33 - Pressure monitoring gauge; 34 - Transfer connecting pipe; 35 - 90-degree elbow; 36 - Three-way pipeline; 37 - Reducing joint; 38 - Reducing elbow; 39 - Feeding pipeline for hydrocyclone; 311 - Hydrocyclone classifier; 312 - Underflow output pipe; 313 - Underflow concentration meter and tank liquid level meter; 314 - Overflow output pipe; 315 - Overflow three-way connecting pipe; 316 - Underflow water replenishment inlet pipe; 317 - Electrically operated water replenishment valve; 318 - Connecting pipeline; 319 - Water replenishment electromagnetic flowmeter; 320 - Water replenishment inlet pipe; 321 - Slurry agitator; 322 - Underflow dilution stirring tank; 323 - Underflow drain valve; 324 - Underflow drain pipe; 325 - Underflow transfer joint; 326 - Underflow transfer pipe; 327 - Overflow pipe of stirring tank; 41 - Underflow access pipe; 42 - Electrically operated valve; 43 - 90-degree elbow pipe; 44 - Three-way connecting pipe; 45 - Filling pump; 46 - Frequency controller; 47 - Filling connecting pipe; 48 - Filling flowmeter; 49 - Filling three-way pipe; 410 - Filling connecting pipeline; 411 - Switching electrically operated valve; 412 - Pipeline pressure gauge; 413 - Filling pipeline; 414 - Filling port; 415 - Mould bag body; 5 - Pipeline cleaning device; 51 - Overflow inlet pipe; 52 - Overflow filling port; 53 - Overflow tank; 54 - Overflow outlet; 55 - Overflow discharge pipe; 56 - Overflow cleaning outlet; 57 - Overflow cleaning connecting pipe; 58 - Electrically operated valve for overflow cleaning; 59 - Overflow cleaning pipe; 6 - Remote control device; 61 - Remote information receiver; 62 - Network server; 63 - Network cable and data connecting line;64 - Remote control server; 65 - Data analyst.; Detailed implementation
[0055] The technical solution of the present invention will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of protection of the present invention.
[0056] According to one aspect of the present invention, a dam building equipment system, the dam building equipment system includes a slurry stirring device 2, a slurry grading device 3, a filling and conveying device 4 and a control system 1;
[0057] The slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 are connected in sequence by pipelines, and a filling port 414 is provided on the filling and conveying device 4;
[0058] The control system 1 is interconnected with the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 through corresponding signals.
[0059] A dam building equipment system provided by the present invention, the dam building equipment system includes a slurry stirring device 2, a slurry grading device 3, a filling and conveying device 4 and a control system 1; wherein, through the coordinated setting of the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4, the dam building equipment system can achieve the effects of automatic slurry preparation, slurry grading and controllable filling degree of the material to be stirred. At the same time, the control system 1 is connected to the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 through corresponding signals, and through the transmission and interaction of signals, it can achieve the effects of monitoring the operating parameters of the entire filling process and real-time correction of parameters, effectively alleviating the problem that the existing graded dam building equipment by the formwork bag method cannot control the operating parameters in real time and accurately.
[0060] In a preferred embodiment of the present invention, the slurry stirring device 2 includes a slurry dilution and stirring tank 214, and a raw material introduction pipeline 21, a first water supply connection pipeline 29 and a diluted slurry output pipeline that are connected to the slurry dilution and stirring tank 214 by pipelines;
[0061] Among them, the raw material introduction pipeline 21 and the first water supply connection pipeline 29 are used to transport the material to be stirred and water into the slurry dilution and stirring tank 214 to stir and form slurry;
[0062] The diluted slurry output pipeline is used to transport the stirred slurry to the slurry grading device 3.
[0063] As a preferred embodiment, the above-mentioned slurry stirring device 2 transports the materials to be stirred and water to the slurry dilution and stirring tank 214 through the raw material introduction pipeline 21 and the first water replenishment connection pipeline 29 to form a slurry by stirring, and then can perform intelligent preparation of the slurry, timely and accurately complete the configuration of the slurry under different working conditions, saving a large amount of labor and preparation time.
[0064] In a preferred embodiment of the present invention, the slurry classification device 3 includes a slurry delivery pump 31, a hydrocyclone classifier 311, and a underflow dilution and stirring tank 322;
[0065] The slurry delivery pump 31 is connected to the diluted slurry output pipeline of the slurry stirring device 2 and is used to pump the slurry into the hydrocyclone classifier 311 and provide the pressure required for classification;
[0066] The hydrocyclone classifier 311 is used to perform hydrocyclone classification on the slurry and transport the classified slurry to the underflow dilution and stirring tank 322. The underflow dilution and stirring tank 322 is provided with an underflow delivery pipe 326 for transporting the classified slurry to the filling and conveying device 4.
[0067] As a preferred embodiment, the above-mentioned slurry classification device 3 pumps the slurry into the hydrocyclone classifier 311 through the slurry delivery pump 31, and then transports the classified slurry to the underflow dilution and stirring tank 322. Furthermore, it can intelligently adjust parameters such as classification concentration, flow rate, pressure, and yield according to different dam-building classification requirements, and achieve precise classification for multiple working conditions.
[0068] In a preferred embodiment of the present invention, the filling and conveying device 4 includes an underflow access pipe 41, a filling pump 45, a filling pipeline 413, and a filling port 414;
[0069] Among them, the underflow access pipe 41 is connected to the underflow delivery pipe 326 of the slurry classification device 3; the filling pump 45 is used to pump the slurry introduced by the underflow delivery pipe 326 into the filling pipeline 413 and perform filling through the filling port 414 connected to the filling pipeline 413.
[0070] As a preferred embodiment, the above-mentioned filling and conveying device 4 pumps the classified slurry of the slurry classification device 3 to the filling pipeline 413 for filling through the filling pump 45.
[0071] Preferably, the filling pipeline 413 can be set as multiple pipelines according to the working conditions, thus reducing the problem of manual replacement of pipelines.
[0072] In a preferred embodiment of the present invention, the dam-building equipment system further includes a pipeline cleaning device 5;
[0073] The control system 1 communicates and connects with the pipeline cleaning device 5 through corresponding signals.
[0074] In the above preferred embodiment, the pipeline cleaning device 5 includes an overflow tank 53, and the overflow tank 53 is respectively connected to the filling pump 45 of the filling and conveying device 4 and the hydrocyclone classifier 311 of the slurry classification device 3 through pipelines.
[0075] In a preferred embodiment of the present invention, the control system 1 includes a system control module, a slurry regulation and stirring module, a slurry classification control module, a filling and conveying switching module, and a pipeline cleaning module;
[0076] Among them, the system control module interacts with the slurry regulation and stirring module, the slurry classification control module, the filling and conveying switching module, and the pipeline cleaning module through corresponding signals to monitor and adjust the full-process operation parameters of the dam building equipment system;
[0077] The slurry regulation and stirring module regulates and controls the access of materials to the slurry stirring device 2 through corresponding signals and prepares the slurry according to the operating conditions and production capacity requirements;
[0078] The slurry classification control module regulates and controls the slurry configured by the slurry stirring device 2 to be sent to the slurry classification device 3 through corresponding signals and performs precise classification according to the classification parameters;
[0079] The filling and conveying switching module regulates and controls the filling of the slurry classified by the slurry classification device 3 according to the filling degree through corresponding signals;
[0080] The pipeline cleaning module regulates and controls the cleaning of the pipeline in the filling pipeline 413 under the conditions of equipment shutdown or emergency stop through corresponding signals.
[0081] As a preferred embodiment, the above control system 1 uses the system control module to interact with the slurry regulation and stirring module, the slurry classification control module, the filling and conveying switching module, and the pipeline cleaning module through corresponding signals to monitor and adjust the full-process operation parameters of the dam building equipment system.
[0082] In the above preferred embodiment, the control system 1 further includes a remote control and data analysis module, and the remote control and data analysis module interacts with the system control module through corresponding signals.
[0083] As a preferred embodiment, the above remote control and data analysis module can remotely monitor, adjust, and analyze the operation data of the equipment operation parameters all-weather, ensure the accuracy of data collection, and at the same time can realize the normal control operation of the equipment in extreme weather conditions, weakening the influence of environmental factors on the dam building efficiency.
[0084] According to one aspect of the present invention, a control method for the above-mentioned dam-building equipment system, the control method includes the following steps:
[0085] (A), according to the production information, set the preset values corresponding to the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 through the control system 1, and monitor each device in real time through corresponding signals;
[0086] (B), provide the material to be processed, and then add the material to be processed into the slurry stirring device 2 to prepare slurry;
[0087] When the data monitored by the control system 1 reaches the preset value of the slurry stirring device 2 in step (A), the slurry is conveyed to the slurry grading device 3 through a pipeline;
[0088] When the data monitored by the control system 1 reaches the preset value of the slurry grading device 3 in step (A), the slurry is conveyed to the filling and conveying device 4 through a pipeline;
[0089] When the data monitored by the control system 1 reaches the preset value of the filling and conveying device 4 in step (A), the slurry is filled through the filling port 414.
[0090] The control method for the dam-building equipment system provided by the present invention first sets the preset values corresponding to the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 through the control system 1, and then when the data monitored by the control system 1 reaches the preset value of the slurry stirring device 2, the slurry is conveyed to the slurry grading device 3 through a pipeline; when the data monitored by the control system 1 reaches the preset value of the slurry grading device 3, the slurry is conveyed to the filling and conveying device 4 through a pipeline; when the data monitored by the control system 1 reaches the preset value of the filling and conveying device 4, the slurry is filled through the filling port 414, thereby achieving the effects of monitoring the operating parameters of the entire filling process and real-time correction of parameters.
[0091] According to one aspect of the present invention, an application of the above-mentioned dam-building equipment system or the above-mentioned control method in dam building by the formwork bag method.
[0092] The above-mentioned dam-building equipment system or the above-mentioned control method provided by the present invention can be widely applied in the process of dam building by the formwork bag method.
[0093] The technical solution of the present invention will be further described below in conjunction with embodiments.
[0094] Embodiment 1
[0095] As Figure 1 shown, a dam-building equipment system for dam building by the formwork bag method, the dam-building equipment system includes a slurry stirring device 2, a slurry grading device 3, a filling and conveying device 4 and a control system 1;
[0096] The slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 are connected in sequence through pipelines, and a filling port 414 is provided on the filling and conveying device 4;
[0097] The control system 1 is interconnected with the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 through corresponding signals.
[0098] The dam building equipment system of this embodiment for building dams by the mold bag method includes a slurry stirring device 2, a slurry grading device 3, a filling and conveying device 4 and a control system 1; among them, through the coordinated setting of the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4, the dam building equipment system can achieve the effects of automatic slurry preparation, slurry grading and controllable filling degree of the material to be stirred. At the same time, the control system 1 is connected to the slurry stirring device 2, the slurry grading device 3 and the filling and conveying device 4 through corresponding signals. Through the transmission and interaction of signals, it can achieve the effects of monitoring the operation parameters of the entire filling process and real-time correction of parameters, effectively alleviating the problem that the existing mold bag method grading dam building equipment cannot control the operation parameters in real time and accurately.
[0099] As Figure 2 shown, in this embodiment, the control system 1 consists of a power input 11, a cable line 12, a power control cabinet 13, an equipment power on / off switch 14, a voltage and current monitoring display device 15, a slurry agitator switch 16, an underflow agitator switch 17, a cable line connecting the power cabinet and the control cabinet 18, a system control cabinet 19, a touch screen display and parameter setting and monitoring module 110, an equipment start button 111, an equipment emergency stop button 112, an equipment alarm indicator 113, an instrument display module 114, on-site manual control 115 and a remote information transmitting base station 116.
[0100] Among them, the power input 11 introduces 380V three-phase electricity from an external base station and is connected to the power control cabinet 13 through the cable line 12; the voltage and current monitoring display device 15 monitors whether the accessed power meets requirements such as voltage and current. If not, it is necessary to conduct a line-by-line inspection on the power input 11 and the cable line 12; the equipment power on / off switch 14 is the main switch of the entire system, controlling the on / off of all equipment such as the instrument and motor of the entire equipment;
[0101] The slurry agitator switch 16 controls the on / off of the agitator in the slurry stirring device 2, which is turned on when the equipment starts and turned off when the equipment stops;
[0102] The underflow agitator switch 17 controls the on / off of the agitator in the slurry grading device 3, which is turned on when the equipment starts and turned off when the equipment stops; the cable line connecting the power cabinet and the control cabinet 18 connects the power cabinet and the system control cabinet 19, providing power for the system control cabinet 19;
[0103] The system control cabinet 19 houses the main components such as the touch screen display and parameter setting and monitoring module 110, the equipment start button 111, the equipment emergency stop button 112, the equipment alarm indicator 113, and the instrument display module 114, and includes components that support the normal operation of instruments and data collection;
[0104] The touch screen display and parameter setting and monitoring module 110 monitors the operating status of the main components of the equipment through the display screen, sets and collects operating parameters according to different working conditions, and performs manual and automatic control of each valve and frequency converter;
[0105] The equipment start button 111 controls the operation and stop of the equipment. When the start button is pressed, the system starts to run, and components such as valves and motors are opened. When pressed again, the system stops, the slurry inlet valve and the flushing valve are closed, the other valves are fully open, the motor runs at the set cleaning frequency and the cleaning timing starts. After the timing ends, all valves and motors are closed, and the equipment enters the stopped operation state;
[0106] The equipment emergency stop button 112 is activated to avoid dangerous accidents and damage to components in case of emergencies during equipment operation. After activation, the two motors stop immediately, and all other valves are closed. After the fault is eliminated and the equipment alarm indicator 113 shows normal, the equipment is started again;
[0107] The equipment alarm indicator 113 gives an alarm prompt when the equipment is running or a component fails; the instrument display module 114 displays the operating status of the solenoid valves and motor frequency converters in each pipeline, analyzes the displayed data, and gradually regulates the system;
[0108] The on-site manual regulation 115 is to perform manual adjustment on-site according to different slurry properties and operating conditions to obtain the best process parameters for equipment operation;
[0109] The remote information transmission base station 116 sends the real-time operating parameters of the system in the form of base station signals to the remote control room, and the remote control room controls the system in a remote operation mode.
[0110] Such as Figure 3As shown, in this embodiment, the slurry stirring device 2 consists of a raw material introduction pipeline 21, a slurry motorized gate valve 22, a first slurry connection pipeline 23, a slurry electromagnetic flowmeter 24, a second slurry connection pipeline 25, a 90-degree elbow pipeline 26 for slurry, a slurry concentration meter and a tank liquid level meter 27, a 90-degree elbow pipeline 28 for water replenishment, a first water replenishment connection pipeline 29, a stirring device water replenishment electromagnetic flowmeter 210, a second water replenishment connection pipeline 211, a stirring device water replenishment motorized valve 212, a water replenishment introduction pipeline 213, a slurry dilution stirring tank 214, a slurry stirrer 215, a stirring tank vent 216, a manual vent valve 217 for the stirring tank, a slurry discharge pipeline 218, a stirring tank overflow port 219, a slurry overflow pipe 220, a diluted slurry output pipe opening, and a diluted slurry output pipeline.
[0111] Among them, the raw material introduction pipeline 21 introduces a raw material slurry with a certain concentration from a conveying pipeline or a high-level slurry tank to the vicinity of the equipment installation; the slurry motorized gate valve 22 controls the introduction of the slurry into the equipment, realizes the functions of manual and control system 1 for electrically controlling the valve opening, and feeds back the measured opening value to the control system 1; the first slurry connection pipeline 23 connects the motorized gate valve 22 and the slurry electromagnetic flowmeter 24; the slurry electromagnetic flowmeter 24 monitors the flow rate of the slurry in the second slurry connection pipeline 25 in the pipeline and feeds back the measured flow rate value to the control system 1. At the same time, the incoming slurry flow rate can be manually set and the opening of the slurry motorized gate valve 22 can be controlled through the control system 1, ultimately ensuring that the actual monitored value is consistent with the flow rate set value; the 90-degree elbow pipeline 26 for slurry turns the slurry and sends it to the slurry dilution stirring tank 214.
[0112] The water replenishment introduction pipeline 213 introduces external water to the vicinity of the equipment installation site; the stirring device water replenishment motorized valve 212 controls the introduction of water into the equipment, realizes the functions of manual and control system 1 for electrically controlling the valve opening, and feeds back the measured opening value to the control system 1. At the same time, the opening of the stirring device water replenishment motorized valve 212 is adjusted inversely according to the set concentration of the slurry in the slurry dilution stirring tank 214; the second water replenishment connection pipeline 211 connects the stirring device water replenishment motorized valve 212 and the stirring device water replenishment electromagnetic flowmeter 210 to monitor the flow rate of the water entering the pipeline; the first water replenishment connection pipeline 29 connects the flowmeter and the 90-degree elbow pipeline 28 for water replenishment; the 90-degree elbow pipeline 28 for water replenishment discharges the introduced water into the slurry dilution stirring tank 214.
[0113] The slurry dilution and stirring tank 214 receives the slurry and dilution water introduced by the equipment, and the slurry mixer 215 fully stirs the diluted slurry; the slurry concentration meter and the tank liquid level meter 27 measure the slurry concentration value after uniform stirring, and feedback the measured concentration value to the control system 1 to judge whether the set concentration value is reached. If not, the slurry electric gate valve 22 and the stirring device water supply electric valve 212 are adjusted; the emptying port 216 of the stirring tank is connected to the manual emptying valve 217 of the stirring tank and the slurry dilution and stirring tank 214; when the equipment stops running, the manual emptying valve 217 of the stirring tank controls the emptying of the slurry in the stirring tank, and sends the slurry to the designated position through the slurry emptying pipeline 218; the overflow port 219 of the stirring tank is connected to the slurry overflow pipe 220 and the slurry dilution and stirring tank 214. When the slurry in the slurry dilution and stirring tank 214 is higher than a certain set value, it overflows from this overflow port;
[0114] The output pipe of the diluted slurry is connected to the stirring tank and the diluted slurry output pipeline; the diluted slurry output pipeline transports the diluted slurry to the slurry classification device 3.
[0115] As Figure 4 shown, in this embodiment, the slurry classification device 3 consists of a slurry transfer pump 31, a pump body frequency converter 32, a pressure monitoring gauge 33, a transfer connecting pipe 34, a 90-degree elbow 35, a three-way pipeline 36, a reducing joint 37, a reducing elbow 38, a hydrocyclone feed pipeline 39, a hydrocyclone classifier 311, a underflow output pipe 312, an underflow concentration meter and a tank liquid level meter 313, an overflow output pipe 314, an overflow three-way connecting pipe 315, an underflow water supply inlet pipe 316, a water supply electric valve 317, a connecting pipeline 318, a water supply electromagnetic flowmeter 319, a water supply inlet pipe 320, a slurry stirrer 321, an underflow dilution and stirring tank 322, an underflow emptying valve 323, an underflow emptying pipe 324, an underflow transfer joint 325, an underflow transfer pipe 326, and a stirring tank overflow pipe 327.
[0116] Among them: the slurry delivery pump 31 pumps the diluted slurry to the cyclone classifier 311 and provides the pressure required for classification; the pump body frequency converter 32 controls the operating frequency of the slurry delivery pump 31 and feeds back the motor frequency value to the control system 1; the pressure monitoring meter 33 monitors the pressure of the slurry in the delivery connecting pipe 34 entering the cyclone classifier 311 and feeds back to the control system 1; the delivery connecting pipe 34 and the 90-degree elbow 35 deliver the pumped slurry to the three-way pipe 36 and complete the slurry diversion; the reducer 37 pumps the diverted slurry through the reducer elbow 38 and the cyclone feed pipe 39 to the cyclone classifier 311 under the pressure of the slurry; the cyclone classifier The device 311 performs cyclone classification on the slurry entering the cyclone according to the classification parameters set in the control system 1, and sends the classified underflow to the underflow dilution mixing tank 322 through the underflow output pipe 312; the underflow concentration meter and tank level meter 313 monitor the concentration of the underflow slurry after uniform mixing in real time, and feed the measured concentration value back to the control system 1 to determine whether it has reached the set concentration value. If not, the underflow water replenishment electric valve 317 is adjusted; the overflow output pipe 314 sends the overflow slurry after classification to the pipeline cleaning device 5; the overflow three-way connecting pipe 315 collects the overflow slurry from the cyclones of different units and sends it to the pipeline cleaning device 5; The underflow water supply inlet pipe 316 introduces external water to the vicinity of the equipment placement site; the underflow water supply electric valve 317 controls the introduced water to enter the underflow dilution mixing tank 322, realizes the manual and control system 1 electric control valve opening function, and feeds back the measured opening value to the control system 1, and at the same time, the opening of the water supply electric valve 317 is reversely adjusted according to the set concentration of the slurry in the underflow dilution mixing tank 322; the connecting pipe 318 connects the water supply electric valve 317 and the water supply electromagnetic flowmeter 319; the water supply electromagnetic flowmeter 319 monitors the flow rate of the water entering the pipeline; the water supply inlet pipe 320 discharges the introduced water to the underflow dilution mixing tank 322 The mixing tank 322; the slurry agitator 321 dilutes and stirs the underflow slurry; the underflow dilution and stirring tank 322 receives the underflow and dilution water introduced into the equipment, and the slurry agitator 321 fully stirs the diluted underflow; the underflow vent valve 323 empties the slurry in the underflow dilution and stirring tank 322 to a designated location through the underflow vent pipe 324 when the pump is stopped; the underflow conveying joint 325 connects the underflow dilution and stirring tank 322 with the underflow conveying pipe 326, and the underflow conveying pipe 326 conveys the slurry to the filling and conveying device 4; the stirring tank overflow pipe 327 discharges the slurry in the underflow dilution and stirring tank 322 to a designated location after the slurry exceeds the warning line.
[0117] like Figure 5 As shown, the filling and conveying device 4 of this embodiment is composed of an underflow inlet pipe 41, an electric valve 42, a 90-degree elbow pipe 43, a three-way connecting pipe 44, a filling pump 45, a frequency controller 46, a filling connecting pipe 47, a filling flow meter 48, a filling three-way pipe 49, a filling connecting pipeline 410, a switching electric valve 411, a pipeline pressure gauge 412, a filling pipeline 413, a filling port 414, and a mold bag body 415.
[0118] Among them: the underflow access pipe 41 introduces the diluted classified underflow slurry; the electric valve 42 controls the introduction of the slurry for filling the formwork bag body 415, can realize the function of electrically controlling the valve opening, and feeds back the measured opening value to the control system 1; the 90-degree elbow pipe 43 and the three-way connecting pipe 44 send the diluted slurry to the filling pump 45 and are connected to the pipeline cleaning device 5; the filling pump 45 provides pressure to pump the diluted slurry to the dam building position of the formwork bag dam; the frequency controller 46 controls the operating frequency of the underflow filling pump 45 and feeds back the motor frequency value to the control system 1; the filling connecting pipe 47 connects the filling pump 45 and the filling flowmeter 48; the filling flowmeter 48 monitors the flow rate of the slurry entering the pipeline in real time; the filling three-way pipe 49 divides the pumped slurry into two pipelines for conveying, preparing for switching the filling port 414 of the formwork bag; the filling connecting pipeline 410 connects the switching electric valve 411; the switching electric valve 411 controls the slurry for filling the formwork bag body 415, can realize the functions of manual and control system 1 electrically controlling the valve opening, and feeds back the measured opening value to the control system 1. Only one of the switching electric valves 411 is in the open state under normal working conditions. After one cuff position of the formwork bag body 415 is filled to the pressure value set by the control system 1, the two are switched to each other to realize the functions of automatic switching and repeated filling; the pipeline pressure gauge 412 monitors the pressure in the formwork bag body 415 at the corresponding cuff in real time, and feeds back this value to the control system 1 to implement pipeline switching when the set value is reached, and continues to fill when it is not reached; the filling pipeline 413 is the pipeline between the connecting equipment and the formwork bag body 415; the filling port 414 is the filling port 414 at different positions of the formwork bag body 415 in the dam building area; the formwork bag body 415 is the terminal for implementing slurry filling.
[0119] The filling pipeline 413 can be set as multiple pipelines according to the working conditions, thus reducing the problem of manual pipeline replacement.
[0120] Continue to refer to Figure 5 , the dam building equipment system of this embodiment further includes a pipeline cleaning device 5; the control system 1 is interconnected with the pipeline cleaning device 5 through corresponding signals.
[0121] As Figure 5 shown, the pipeline cleaning device 5 is mainly composed of an overflow inlet pipe 51, an overflow filling port 52, an overflow tank 53, an overflow outlet 54, an overflow discharge pipe 55, an overflow cleaning outlet 56, an overflow cleaning connecting pipe 57, an overflow cleaning electric valve 58, an overflow cleaning pipe 59, etc.
[0122] Wherein: the overflow inlet pipe 51 accesses the overflow collected by the slurry classification device 3; the overflow filling port 52 connects the overflow inlet pipe 51 and the overflow tank 53; the overflow tank 53 temporarily stores the overflow slurry generated by the equipment; the overflow outlet 54 transports the overflow generated during normal operation to a designated location through the overflow discharge pipe 55; the overflow cleaning outlet 56 connects the overflow tank 53 and the overflow cleaning connection pipe 57; the overflow cleaning electric valve 58 controls the pipeline flushing of the overflow under the pump stop condition, can realize the function of manually and electrically controlling the valve opening, and feeds back the measured opening value to the control system 1; the overflow cleaning pipe 59 connects the overflow cleaning connection pipe 57 and the three-way connection pipe 44.
[0123] In a preferred embodiment of the present invention, the control system 1 includes a system control module, a slurry regulation and stirring module, a slurry classification control module, a filling and conveying switching module, and a pipeline cleaning module;
[0124] Wherein, the system control module interacts with the slurry regulation and stirring module, the slurry classification control module, the filling and conveying switching module, and the pipeline cleaning module through corresponding signals to monitor and adjust the full-process operation parameters of the dam building equipment system;
[0125] The slurry regulation and stirring module regulates and controls the access of materials to the slurry stirring device 2 through corresponding signals and prepares the slurry according to the operating conditions and production capacity requirements;
[0126] The slurry classification control module regulates and controls the slurry configured by the slurry stirring device 2 to be sent to the slurry classification device 3 and performs precise classification according to the classification parameters;
[0127] The filling and conveying switching module regulates and controls the filling of the slurry classified by the slurry classification device 3 according to the filling degree;
[0128] The pipeline cleaning module regulates and controls the cleaning of the pipeline in the filling pipeline 413 under the equipment shutdown or emergency stop condition through corresponding signals.
[0129] In this embodiment, the above control system 1 of the present invention utilizes the system control module to interact with the slurry regulation and stirring module, the slurry classification control module, the filling and conveying switching module, and the pipeline cleaning module through corresponding signals to monitor and adjust the full-process operation parameters of the dam building equipment system.
[0130] In this embodiment, the control system 1 further includes a remote control and data analysis module. The remote control and data analysis module interacts with the system control module through corresponding signals, and thus can remotely monitor, adjust, and analyze the operation data of the equipment around the clock, ensure the accuracy of data collection, and at the same time can realize the normal control operation of the equipment in extreme weather conditions, weakening the influence of environmental factors on the dam building efficiency.
[0131] As shown in Figure 6 and Figure 7 shown, in this embodiment, the dam building equipment system further includes a remote control device 6, which is composed of a remote information receiver 61, a network server 62, a network cable and a data connection line 63, a remote control server 64, and a data analyst 65.
[0132] Among them: the remote information receiver 61 receives the signal transmitted back by the remote information transmitting base station 116 on the equipment site; the network server 62 provides the network and stores data; the network cable and the data connection line 63 connect the network server 62 and the remote control server 64, and the remote control server 64 analyzes the received data and remotely issues instructions to control the on-site operation of the equipment through the on-site system control module; the data analyst 65 remotely conducts data analysis and judgment.
[0133] The specific working method of the dam building equipment system for the bagged dam building method in this embodiment is as follows:
[0134] (1) Automatic start: The control system 1 starts when it meets the self-starting conditions;
[0135] (2) Normal operation process: After the control system 1 starts, the electric gate valve 22 and the mixing device water supply electric valve 212 are opened to the set opening degree, the switching electric valves 411 and 42 are opened to 100%, when the liquid level of the slurry dilution mixing tank 214 reaches the preset starting liquid level, the slurry delivery pump 31 starts and the water supply electric valve 317 is opened to the set opening degree, when the liquid level value of the underflow dilution mixing tank 322 reaches the preset starting liquid level, the filling pump 45 starts, and the mixing device water supply electric valve 212 and the water supply electric valve 317 automatically adjust the opening degree according to the concentration value required by the control system 1 until the calculated concentration of the slurry in the slurry dilution mixing tank 214 and the underflow dilution mixing tank 322 is consistent with the measured values of the slurry concentration meter and the tank liquid level meter 27 and the underflow concentration meter and the tank liquid level meter 313, and then maintain the valve opening degree to operate. During the normal operation process, when the pressure value monitored by the pipeline pressure gauge 412 on the filling pipeline 413 reaches the set pressure value, the filling pump 45 increases the frequency through the frequency controller 46 to accelerate the discharge of materials. After the liquid level of the underflow dilution mixing tank 322 drops to the set value, the electric valve 42 is closed, the overflow cleaning electric valve 58 is opened, and the cleaning timing starts. After the set cleaning time ends, the overflow cleaning electric valve 58 is closed and the switching electric valve 411 is switched to perform the filling work. When the monitored pressure value reaches the set pressure value, the control system 1 judges whether the dam building work is completed. If not, continue to perform the cleaning and switch to the filling pipeline 413 according to the above steps, and so on until the end.
[0136] (3) Set preset values according to production information: In the control system 1, the value of the required dam building production capacity can be input. After the input is completed, the system will compare the measured value of the flow rate of the slurry electromagnetic flowmeter 24 with the set value and automatically adjust the opening degree of the electric gate valve 22 through PID until the measured value is consistent with the set value. During operation, if the incoming slurry volume in the raw material introduction pipeline 21 fluctuates, the system will also automatically adjust the opening degree of the electric gate valve 22 through PID to always ensure that the measured value of the slurry electromagnetic flowmeter 24 is consistent with the set input value, realizing the artificial real-time control and adjustment of the dam building production capacity.
[0137] (4) During the cyclone classification process, if it is necessary to modify the cyclone classification efficiency, the classification requirement parameters can be input into the control system 1. The system automatically adjusts the opening degree of the water supply electric valve 212 of the stirring device through PID to change the cyclone classification concentration, and adjusts the frequency of the incoming slurry delivery pump through the pump body frequency converter 32 to adjust the classification pressure and flow rate, realizing the precise and real-time control and adjustment of the cyclone classification concentration and pressure.
[0138] (5) Handling of fault alarms: The operating frequency of the pump body is PID-controlled by the monitored slurry liquid levels in the slurry dilution stirring tank 214 and the underflow dilution stirring tank 322. When the monitored slurry liquid levels in the slurry dilution stirring tank 214 and the underflow dilution stirring tank 322 are greater than the highest critical value or less than the lowest critical value, the system prompts an alarm, increases or decreases the existing operating frequency through the pump body frequency converter 32, and at the same time adjusts the electric gate valve 22 and the water supply electric valve 212 of the stirring device to ensure that the slurry liquid levels in the slurry dilution stirring tank 214 and the underflow dilution stirring tank 322 are stable at about 70 cm, and the slurry delivery pump 31 and the filling pump 45 operate stably at about 40 HZ.
[0139] (6) Emergency stop disposal and flushing: When the equipment pump body stops rotating, the liquid level is high and does not decrease, and the valves and flowmeters are stuck for a long time, etc., the system emergency stop program will be triggered to complete the emergency stop disposal. When the pressure value monitored by the pipeline pressure gauge 412 on the filling pipeline 413 reaches the set pressure value and the liquid level of the underflow dilution stirring tank 322 drops to the set value, the electric valve 42 is closed, the overflow cleaning electric valve 58 is opened, and the cleaning timing starts. After the set cleaning time ends, the overflow cleaning electric valve 58 is closed. After the monitored pressure value reaches the set pressure value, the control system 1 judges whether the dam building work is completed. If not, continue to clean according to the above steps, and so on, until it ends.
[0140] (7) Remote control: The remote information receiver 61 will receive the signals transmitted by the remote information transmitting base station 116 on the equipment site. The network server 62 provides the network and stores the data. The remote control server 64 analyzes the received data and remotely issues instructions to control the on-site operation of the equipment through the on-site system control module. The data analyst 65 conducts data analysis and judgment remotely.
[0141] In summary, a dam-building equipment system provided by the present invention, through the collaborative setting of the slurry stirring device 2, the slurry grading device 3, and the filling and conveying device 4, can achieve the effects of automatic slurry preparation, slurry grading, and controllable filling degree for the materials to be stirred. At the same time, the above control system 1 is interconnected with the slurry stirring device 2, the slurry grading device 3, and the filling and conveying device 4 through corresponding signals. Through the transmission and interaction of signals, the effects of monitoring the operating parameters of the entire filling process and real-time correction of parameters can be achieved, effectively alleviating the problem that the existing graded dam-building equipment using the geomembrane bag method cannot control the operating parameters in real time and accurately. [[ID=X]] [[ID=Y]]
[0142] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A dam construction equipment system, characterized in that: The dam construction equipment system includes a slurry stirring device, a slurry grading device, a filling and conveying device and a control system; The slurry stirring device, the slurry grading device and the filling and conveying device are connected in sequence by pipelines, and the filling and conveying device is provided with a filling port; the control system is interactively connected with the slurry stirring device, the slurry grading device and the filling and conveying device through corresponding signals; The slurry stirring device (2) comprises a raw material introduction pipeline (21), a slurry electric gate valve (22), a slurry concentration meter and a tank level meter (27), a stirring device water replenishment electric valve (212), a water replenishment introduction pipeline (213), and a slurry dilution stirring tank (214); The raw material introduction pipeline (21) is used to transport the material to be mixed into the slurry dilution and stirring tank (214) for stirring to form slurry; the raw material introduction pipeline (21) is provided with a slurry electric gate valve (22) for controlling the addition of slurry; the water supply introduction pipeline (213) is used to introduce external water into the slurry stirring device (2), and the water supply introduction pipeline (213) is provided with a stirring device water supply electric valve (212); the slurry concentration meter and tank level meter (27) are used to measure the slurry concentration and slurry level in the slurry dilution and stirring tank (214); The slurry classification device (3) comprises an underflow dilution stirring tank (322), an underflow concentration meter and a tank level meter (313), an underflow water supply inlet pipe (316), and a water supply electric valve (317); The underflow dilution stirring tank (322) is used to receive the introduced underflow and dilution water; the underflow water supply inlet pipe (316) is provided with an underflow water supply electric valve (317) for supplying water to the underflow dilution stirring tank (322); the underflow concentration meter and the pool level meter (313) are used to measure the slurry concentration and slurry level in the underflow dilution stirring tank (322); The filling and conveying device (4) comprises an underflow inlet pipe (41), an electric valve (42), a filling pump (45), a filling connecting pipeline (410), a switching electric valve (411), a filling pipeline (413), a filling port (414), and a mold bag body (415); The filling connection pipeline (410) is connected to a switching electric valve (411), and the switching electric valve (411) controls the slurry to fill the mold bag body (415); an electric valve (42) is provided between the underflow access pipe (41) and the filling pump (45) in the filling and conveying device (4); the filling pump (45) is used to pump the slurry introduced from the underflow access pipe (41) into the filling pipeline (413), and to perform filling through the filling port (414) connected to the filling pipeline (413); The operation control method of the dam construction equipment system includes the following steps: (A) Normal operation process: After the control system is started, the slurry electric gate valve (22) on the raw material introduction pipeline (21) of the slurry stirring device (2) and the stirring device water supply electric valve (212) on the water supply introduction pipeline (213) of the slurry stirring device (2) are opened to the set opening; the switching electric valve (411) connected to the filling connection pipeline (410) in the filling and conveying device (4) and the electric valve (42) between the underflow access pipe (41) and the filling pump (45) in the filling and conveying device (4) are opened to 100%; When the liquid level in the slurry dilution mixing tank reaches the preset starting level, the slurry delivery pump starts and the water supply electric valve opens to the set opening; When the liquid level value of the underflow dilution stirring tank (322) in the slurry classification device (3) reaches the preset starting liquid level, the charging pump is started, and the stirring device water replenishment electric valve (212) on the water replenishment introduction pipe (213) of the slurry stirring device (2) and the water replenishment electric valve (317) for replenishing water in the underflow dilution stirring tank (322) are automatically adjusted in opening according to the concentration value set by the control system until the calculated concentration of the slurry in the slurry dilution stirring tank and the underflow dilution stirring tank is consistent with the actual measured values of the slurry concentration meter and tank level meter (27) on the slurry stirring device (2) and the underflow concentration meter and tank level meter (313) on the slurry classification device (3), and the valve opening is maintained for operation; During normal operation, when the pressure value monitored by the pressure gauge on the filling pipeline reaches the set pressure value, the filling pump increases the frequency through the frequency controller to accelerate the discharge. After the liquid level in the underflow dilution mixing tank drops to the set value, the electric valve is closed, the overflow cleaning electric valve is opened, and the cleaning timer starts. After the set cleaning time ends, the overflow cleaning electric valve is closed, the electric valve is switched, and the filling work is carried out. After the monitored pressure value reaches the set pressure value, the control system determines whether the damming work is completed. If not, continue to clean according to the above steps and switch to the filling pipeline, and repeat this process until the end. (B) Set preset values based on production information: Input the required dam production capacity value into the control system. After the input is completed, the system will compare the actual flow value measured by the slurry electromagnetic flowmeter with the set value and automatically adjust the opening value of the electric gate valve through PID until the actual value is consistent with the set value; During operation, if the amount of slurry introduced into the raw material introduction pipeline (21) in the slurry stirring device (2) fluctuates, the system will also automatically adjust the opening of the electric gate valve through PID to ensure that the measured value of the slurry electromagnetic flow meter is consistent with the set input value at any time, thereby realizing the artificial real-time control and adjustment of the dam construction capacity; (C) During the cyclone classification process, if the cyclone classification efficiency needs to be modified, the classification requirement parameters can be input into the control system. The system automatically adjusts the opening value of the water supply electric valve of the stirring device through PID to change the cyclone classification concentration, and adjusts the classification pressure and flow rate by adjusting the frequency of the slurry delivery pump through the pump body inverter to achieve accurate and real-time control and regulation of the cyclone classification concentration and pressure; (D) Handling of fault alarms: The operating frequency of the pump body is PID-controlled by the slurry level monitoring value in the slurry dilution and stirring tank and the underflow dilution and stirring tank. When the slurry level monitoring value in the slurry dilution and stirring tank and the underflow dilution and stirring tank is greater than the highest critical value or less than the lowest critical value, the system prompts an alarm, increases or decreases the existing operating frequency through the pump body inverter, and at the same time adjusts the electric gate valve and the stirring device water supply electric valve to ensure that the slurry level in the slurry dilution and stirring tank and the underflow dilution and stirring tank is stable at 70cm, and the slurry delivery pump and the filling pump operate stably at 40HZ; (E) Emergency stop and flushing: When the equipment pump stops, the liquid level remains high, or the valve and flow meter are stuck for a long time, the system emergency stop procedure will be triggered to complete the emergency stop. When the pressure value monitored by the pipe pressure gauge on the filling pipeline reaches the set pressure value and the liquid level in the underflow dilution mixing tank drops to the set value, the electric valve will be closed, the overflow cleaning electric valve will be opened, and the cleaning timer will be started. After the set cleaning time is over, the overflow cleaning electric valve will be closed. After the monitored pressure value reaches the set pressure value, the control system will determine whether the dam construction work is completed. If not, continue to clean according to the above steps, and repeat this process until it is completed. (F) Remote Control: The remote information receiver will receive the signal transmitted by the remote information transmission base station on the equipment site. The network server will provide the network and store the data. The remote control server will analyze the received data and remotely issue instructions to control the on-site operation of the equipment through the on-site system control module. The data analyst will perform data analysis and judgment remotely.
2. The dam construction equipment system according to claim 1, characterized in that: The dam-building equipment system also includes a pipeline cleaning device; The control system is interactively connected with the pipeline cleaning device through corresponding signals.
3. The dam construction equipment system according to claim 2, characterized in that: The pipeline cleaning device includes an overflow tank, which is respectively connected to the filling pump of the filling and conveying device and the cyclone classifier pipeline of the slurry classification device.
4. The dam construction equipment system according to claim 1, characterized in that: The control system includes a system control module, a slurry control and stirring module, a slurry classification control module, a filling and conveying switching module and a pipeline cleaning module; The system control module interacts with the slurry control and stirring module, the slurry classification control module, the filling and delivery switching module, and the pipeline cleaning module through corresponding signals to realize the monitoring and adjustment of the full-process operation parameters of the dam construction equipment system; The slurry control and stirring module controls the connection of materials to the slurry stirring device through corresponding signal control and performs slurry mixing according to the operating conditions and production capacity requirements; The slurry classification control module sends the slurry after the slurry stirring device is configured to the slurry classification device through corresponding signal control and is classified according to the classification parameters; The filling and conveying switching module controls the slurry after classification by the slurry classification device according to the filling degree through corresponding signal control; The pipeline cleaning module cleans the pipeline in the filling pipeline under the equipment shutdown or emergency stop conditions through corresponding signal control.
5. The dam construction equipment system according to claim 4, characterized in that: The control system further comprises a remote control and data analysis module, which is interactively connected with the system control module via corresponding signals.
6. Use of the dam construction equipment system according to any one of claims 1 to 5 in a dam construction project using the mold bag method.