Fabric with multi-unit embedded structure, manufacturing method and application thereof

Abstract

The present invention provides a fabric with multi-unit embedded tissue, a manufacturing method and application thereof. The fabric comprises: a fabric main structure, which has at least one layer of fabric tissue, wherein the fabric tissue is woven from at least two types of weavable materials, each with at least one weavable material; and a multi-unit embedded tissue, which is woven integrally with the fabric main structure. When the fabric provided by the present invention encounters "multiple weaving areas different from the main structure yarns and tissues", the embedded tissue can be woven in one step using a C yarn mouth, thereby avoiding the limitation of the "hanging hair" method.

Description

Technical Field

[0001] The present invention relates to a fabric with multi-unit embedded tissue, a manufacturing method and application thereof, and in particular to a weaving technology of a fabric with multi-unit embedded tissue. The invention belongs to the field of textile technology. Background Art

[0002] Among existing textile fabrics, there is currently no integrally woven fabric with regularly or irregularly arranged embedded tissues.

[0003] For the above fabrics, the "hanging hair" method is usually used for knitting. This method has great limitations, such as insufficient yarn feeders when there are more tissues in the knitting area; the yarn feeders will collide when the distance between two adjacent knitting tissues is close. Therefore, it is necessary to explore a new knitting technology to break through this technical bottleneck. Summary of the invention

[0004] The technical problem to be solved by the present invention is to provide a multi-unit embedded tissue fabric weaving technology that can avoid the limitations of the "hanging hair" method.

[0005] According to one aspect of the present invention, a fabric with a multi-unit embedded tissue is provided, comprising: a fabric main structure, which has at least one layer of fabric tissue, and the fabric tissue is woven from at least two types of weavable materials, each with at least one weavable material; and a multi-unit embedded tissue, which is woven integrally with the fabric main structure.

[0006] Preferably, at least one fabric layer of the main fabric structure includes a bottom layer and a surface layer formed by yarns woven independently or interlaced with each other.

[0007] Preferably, the multi-unit embedded tissue includes a first portion and a second portion connected through the first portion.

[0008] Preferably, the fabric comprises at least two kinds of knitted structures knitted from at least two different kinds of knittable materials.

[0009] Preferably, the multi-unit embedded tissue is woven and formed sequentially. The first part and the second part of the multi-unit embedded tissue are also woven and formed sequentially, which solves the technical problem of insufficient yarn mouths when there are more tissues in the weaving area, and also solves the problem of two adjacent weaving tissues being close to each other and colliding with the yarn mouths.

[0010] Preferably, the multi-unit embedded tissue includes but is not limited to the same shape. More specifically, the first part and the second part of the multi-unit embedded tissue are regularly or irregularly arranged on the fabric, so as to achieve a diverse fabric structure and present a diversified effect.

[0011] Preferably, the first part and the second part include but are not limited to the same height, so as to achieve diverse fabric structures and present a diversified effect.

[0012] Preferably, two adjacent lateral distances of the second parts include but are not limited to the same distance, so as to achieve diverse fabric structures and present diversified effects.

[0013] Preferably, the two adjacent longitudinal distances of the multi-unit embedded tissue include but are not limited to the same distance, so as to achieve diverse fabric structures and present a diversified effect.

[0014] Preferably, in the fabric, the multi-unit embedded tissue is used to make at least one of the entire fabric and any position of the fabric, so as to achieve a diverse fabric structure and present a diversified effect.

[0015] Preferably, the weavable material comprises at least one of filament yarn and staple yarn, and the combination method of the various types of weavable materials comprises at least one of covered yarn and blended yarn.

[0016] Preferably, the fabric can be applied to knitted shoe uppers, knitted clothing, and knitted bedding.

[0017] A method for manufacturing a fabric with a multi-unit embedded structure, wherein the fabric comprises a fabric main structure and a multi-unit embedded structure woven integrally with the fabric main structure, wherein the manufacturing method comprises the following steps:

[0018] Steps to form the main structure of the fabric:

[0019] The first step: the A and B yarns are woven into a "cylindrical" structure for the forward weaving; the "cylindrical" structure is a weaving action in which at least two adjacent rows of the same rotating weaving row weave the surface layer first and then the bottom layer; or the bottom layer is woven first and then the surface layer, and the surface layer and the bottom layer do not interfere with each other.

[0020] Step 2: Return cylindrical weave knitted by yarn mouths A and B;

[0021] Step 3: Repeat the first two steps of weaving;

[0022] Step 4: Introduce C yarn into the weaving area;

[0023] Steps for forming multi-unit embedded tissues,

[0024] Step 1: Weaving of the main structure of the embedded tissue;

[0025] Step 2: The transition between two adjacent embedded organizations is the end point of the current embedded organization and the starting point of the next embedded organization.

[0026] Step 3: Repeat the knitting action in step 1, but with a larger weave area;

[0027] Step 4: As the end point, it is the lead-out weaving of yarn C; as the connection point, repeat the weaving action of step 2;

[0028] Step 5: Repeat the steps to form the main structure of the fabric.

[0029] The present invention is beneficial in that:

[0030] (1) The technology of the present application is a fabric knitting technology with multiple embedded structures. When encountering "multiple knitting areas that are different from the main structural yarns and structures", the embedded structures can be knitted using a C yarn mouth, avoiding the limitations of the "hanging hair" method.

[0031] (2) This technology uses a knitting weaving machine to weave in one go, creating a fabric weaving form with multi-unit embedded tissue, providing new ideas and directions for the design and production of other new fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a schematic diagram of the actual effect of a fabric with a multi-unit embedded structure according to an embodiment of the present invention;

[0033] Figure 2 is an enlarged schematic diagram of the structure of region A of a fabric with a multi-unit embedded structure according to an embodiment of the present invention;

[0034] Figure 3 is a cross-sectional schematic diagram of a fabric with a multi-unit embedded structure according to an embodiment of the present invention;

[0035] Figure 4A , Figure 4B , Figure 4C All of them are schematic diagrams of multi-unit embedded organizational structures according to embodiments of the present invention;

[0036] Figure 5 A weaving diagram of a method for manufacturing a fabric with a multi-unit embedded structure according to an embodiment of the present invention;

[0037] Figure 6 The present invention is a flowchart of a method for manufacturing a fabric with a multi-unit embedded structure according to an embodiment of the present invention.

[0038] Explanation of main reference numerals: 1-main fabric structure, 11-bottom layer, 12-surface layer, 2-multi-unit embedded tissue, 21-first part, 22-second part. DETAILED DESCRIPTION

[0039] In order to further explain the technical solution of the present invention, the present invention is described in detail below through specific embodiments.

[0040] [Fabric with multi-unit embedded tissue according to an embodiment of the present invention]

[0041] Reference Figure 1 , Figure 2 and Figure 3 The present invention provides a fabric with a multi-unit embedded tissue, comprising: a fabric main structure, which has at least one layer of fabric tissue, and the fabric tissue is woven from at least two types of weavable materials, each with at least one weavable material; a multi-unit embedded tissue, which is woven integrally with the fabric main structure; at least one layer of fabric tissue of the fabric main structure includes a bottom layer and a surface layer formed by yarns woven independently or interlaced with each other; the multi-unit embedded tissue includes a first part and a second part connected to the first part; the fabric includes at least two knitted tissues woven from at least two different types of weavable materials; the multi-unit embedded tissue is woven into shape in sequence.

[0042] The weavable materials include but are not limited to filament yarns and staple yarns, and the combination methods of the various weavable materials include but are not limited to covering yarns and blending yarns.

[0043] Reference Figure 4A , Figure 4B and Figure 4C The multi-unit embedded tissue includes but is not limited to the same shape. For example, the first part can be a wave-shaped curve, a broken line curve, etc., and the second part can be an eye shape, a cocoon shape, a square, a circle, etc.

[0044] Reference Figure 2 , the first part and the second part include but are not limited to the same height. For example, the first part and the second part are of the same height, the first part is higher than the second part, and the second part is higher than the first part.

[0045] Refer to the figure Figure 4A , Figure 4B and Figure 4C The lateral distance between two adjacent second parts includes but is not limited to the same distance. For example, the distance between any two second parts along the X-axis direction can be 1 cm, 2 cm, 3 cm, etc.

[0046] Refer to the figure Figure 4A , Figure 4B and Figure 4C The longitudinal distance between two adjacent multi-unit embedded tissues includes but is not limited to the same distance. For example, the distance between any two multi-unit embedded tissues along the Y-axis direction can be 1 cm, 2 cm, 3 cm, etc.

[0047] In the fabric, the multi-unit embedded tissue is used to make at least one of the entire fabric and any position of the fabric. For example, the multi-unit embedded tissue can be used to make the entire upper or any position of the upper.

[0048] [Application of fabric with multi-unit embedded tissue according to an embodiment of the present invention]

[0049] The fabric with multi-unit embedded tissue according to the embodiment of the present invention is applied to knitted shoe uppers, knitted clothing, and knitted bedding. For example, a multi-layer multi-unit shoe upper woven by combining hard weavable materials with other weavable materials, in the multi-unit embedded tissue area, the hard weavable material is used as the main structure, and the embedded tissue made of other weavable materials is distributed in the entire main structure area. The hard weavable material is used as the main structure, which improves the air permeability, wear resistance, tear resistance and tensile resistance of the shoe upper, and can provide protection for the sole of the foot; the embedded tissue woven by other weavable materials is slightly thicker than the main structure woven by the hard weavable material, and will be slightly raised, forming a kind of uneven fabric effect, which can be applied to the shoe upper to fit the foot surface, have a certain massage effect, and improve the softness and comfort of the shoes. Thus, a unique shoe upper appearance is formed, which is unique in style. In addition, the fabric can also be applied to knitted clothing to improve the air permeability, wear resistance, tear resistance and tensile resistance of clothing, as well as to bring softness and comfort to clothing, and form a unique clothing appearance. The fabric can also be used on knitted bedding to improve the air permeability, abrasion resistance, tear resistance and tensile resistance of the bedding, as well as to bring softness and comfort to the bedding and form a unique appearance of the bedding.

[0050] [Method for manufacturing a fabric with multi-unit embedded tissue according to an embodiment of the present invention]

[0051] As attached Figure 5 As shown, the technology provided by the present invention utilizes the function of the knitting and weaving machine and the characteristics of the yarn to weave a fabric with multiple unit embedded tissues in one step.

[0052] Specifically, refer to Figure 6 The steps of a method for manufacturing a fabric with a multi-unit embedded structure according to an embodiment of the present invention are described.

[0053] Fabric main structure forming step S100:

[0054] The first step S101: the A and B yarns are knitted in a "cylindrical" weave; the "cylindrical" weave is a weaving action in which at least two adjacent layers in the same knitting row weave the surface layer (11) first and then the bottom layer (12); or the bottom layer (12) is knitted first and then the surface layer (11), and the surface layer (11) and the bottom layer (12) do not interfere with each other;

[0055] Step 2 S102: The return cylindrical structure knitted by yarn mouths A and B;

[0056] Step 3 S103: repeat the knitting actions of the first two steps;

[0057] Step 4 S104: introducing the C yarn into the weaving area;

[0058] Multi-unit embedded tissue forming step S200,

[0059] Step 1: Weaving of the main structure of the embedded tissue;

[0060] Step 2: The transition between two adjacent embedded organizations is the end point of the current embedded organization and the starting point of the next embedded organization.

[0061] Step 3: Repeat the knitting action in the first step;

[0062] Step 4: As the end point, it is the lead-out weaving of yarn C; as the connection point, repeat the weaving action of step 2;

[0063] Step 5: Repeat the steps to form the main structure of the fabric.

[0064] [Example 1]

[0065] Now combined with the attached Figure 5 The embodiments of the present invention are described in detail. Figure 5 The knitting diagram shown is one of the many knitting methods of the real object. In this embodiment, a weft knitting computerized flat knitting machine is used to knit a knitted upper with a multi-unit embedded structure in one step, as shown in the attached figure. Figure 5 As shown:

[0066] The first and second weaving rows are the forward weaving of the "cylindrical" weave of yarn A and yarn B respectively. (Cylindrical weave: at least two adjacent weaving rows in the same weaving row weave the top layer first and then the bottom layer; or weave the bottom layer first and then the top layer, and the top layer and the bottom layer do not interfere with each other.)

[0067] The 3rd and 4th weaving rows are the return cylindrical weaves woven by yarn mouths A and B respectively.

[0068] The knitting action and function of the 5th to 8th weaving rows are the same as the knitting action and function of the 1st to 4th weaving rows.

[0069] The knitting action of the empty needles in the 1st to 8th knitting rows is to leave some space for the embedded tissue, so that the embedded tissue can be better unfolded and the fabric surface will be more beautiful.

[0070] The 9th row is the one that introduces the C yarn into the knitting area. The “front tuck” of the 2nd needle row and the “back tuck” of the 4th needle row are used to hide the C yarn inside the fabric. The “tight tuck” of the 9th to 11th rows is the bottom knitting embedded in the tissue.

[0071] The 10th to 24th rows are the main structure of the embedded weave, and the floating weaves of the 12th, 15th, 18th and 21st rows thicken the embedded weave. The "tight tuck" weaves of the 14th, 17th, 20th and 23rd rows are mainly used to fill the holes that affect the appearance of the weave.

[0072] The 25th weaving row is the transition weaving between two adjacent embedded tissues. It is the end point of the current embedded tissue and the starting point of the next embedded tissue.

[0073] The weaving actions and functions of the 26th to 43rd weaving rows are consistent with those of the 10th to 24th weaving rows, but the weaving area is larger.

[0074] The 43rd weaving row is the end point, which is the lead-out weaving of the C yarn; as a connecting point, it has the same weaving action and function as the 25th weaving row.

[0075] The knitting actions and functions of the 44th to 51st weaving rows are the same as those of the 1st to 8th weaving rows.

[0076] The above reference Figure 5 The method described in the weaving diagram is only an embodiment, but the present invention is not limited thereto, as long as it can be woven into a fabric with a multi-unit embedded structure according to the present invention. The technician can adjust the number of rows and columns of the fabric as needed.

[0077] In addition, after the fabric is woven, it needs to be ironed with high-temperature steam. For fabrics that do not use hot melt, ironing is to allow the fabric to fully shrink due to heat to achieve the appropriate fabric effect; for fabrics that use hot melt, ironing is required to melt the hot melt and bond it inside the fabric to achieve the appropriate fabric effect.

[0078] In summary, by adopting the fabric weaving technology of a multi-unit embedded tissue provided by the present invention, when encountering "multiple weaving areas that are different from the main structure yarns and tissues", the embedded tissue can be woven using a C yarn mouth, thereby avoiding the limitations of the "hanging hair" method.

[0079] This technology uses a knitting weaving machine to weave in one go, creating a knitted upper with a multi-unit embedded structure, and provides new ideas and directions for the design and production of other new uppers.

[0080] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is defined by the attached claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.

[0081] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A fabric with a multi-unit embedded structure, wherein the fabric with a multi-unit embedded structure is woven in one step, and is characterized in that: include: A fabric main structure (1) having at least one layer of fabric tissue, wherein the at least one layer of fabric tissue of the fabric main structure (1) comprises a bottom layer (12) and a surface layer (11) formed by yarns woven independently or interlaced with each other, wherein the fabric tissue is woven from at least two types of weavable materials, each with at least one weavable material; and a multi-unit embedded tissue (2) woven integrally with the fabric main structure; The multi-unit embedded tissue (2) comprises a first part (21) and a second part (22) connected through the first part; The first part (21) and the second part (22) of the multi-unit embedded tissue (2) are woven and formed sequentially, and each of the multi-unit embedded tissues (2) is also woven and formed sequentially; The method for making the fabric comprises the following steps: Steps to form the main structure of the fabric: Step 1: Use yarn mouths A and B to weave the "cylindrical" structure in the outward direction; Step 2: The A and B yarn mouths knit a return "cylindrical" structure, in which the knitting actions of the surface layer (11) and the bottom layer (12) do not interfere with each other; Step 3: Repeat the first two steps of weaving; Step 4: Introduce C yarn into the weaving area; C yarn weaving forming multi-unit embedded tissue formation step, Step 1: weaving the main structure of the embedded tissue, i.e. weaving the second part (22); Step 2: transitional weaving of two adjacent embedded tissues, i.e. weaving the first part (21), is the end point of the current embedded tissue and the starting point of the next embedded tissue; Step 3: Repeat the weaving action of the main structure weaving of the embedded tissue in the first step; Step 4: As the knitting end point of the current embedded tissue, the C yarn is led out of the knitting area; as the connection point for the next embedded tissue knitting, the knitting action of the transition knitting in the second step is repeated.

2. The fabric according to claim 1, characterized in that: The first The first part (21) and the second part (22) are regularly arranged on the fabric.

3. The fabric according to claim 1, characterized in that: The first The first part (21) and the second part (22) are irregularly arranged on the fabric.

4. The fabric according to claim 1, characterized in that: The braidable material includes at least one of filament yarn and staple yarn, and the combination method of various braidable materials includes at least one of covered yarn and mixed yarn.

5. Application of the fabric according to any one of claims 1 to 4 in knitted shoe uppers, knitted clothing, and knitted bedding.

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