A microwave high voltage power supply cooling system

By designing a microwave high-voltage power supply cooling system, using a direct expansion air conditioner unit and a temperature automatic control device, the microwave power supply is kept in a constant temperature state, which solves the problems of high temperature, dust and volatiles in the microwave drying process, improves the stability of operating power and the service life of electrical components, and reduces production costs.

CN112135474BActive Publication Date: 2025-03-11JIUZHITANG
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Patent Information

Application Number
CN201910551661.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2019-06-24
Publication Date
2025-03-11
Estimated Expiration
2039-06-24

AI Technical Summary

Technical Problem

During the microwave drying process, the microwave high-voltage power supply is prone to heat up, resulting in reduced power or stop working, and there are problems with high temperature, dust and volatiles, shortening the service life of electrical components, unstable operating power, resulting in uneven dry and wet.

Method used

A microwave high-voltage power supply cooling system is designed, using a direct expansion air conditioner unit and a temperature automatic control device. By forming a closed circuit and new style collection, the microwave power supply in the power installation pipeline is kept in a constant temperature state, the temperature of the high-voltage power supply is reduced, and the working efficiency of the air conditioner unit is maintained through the pressure difference alarm device.

Benefits of technology

It effectively reduces the temperature of microwave high-voltage power supply, improves the stability of operating power, extends the service life of electrical components, reduces production costs, and meets the cleanliness requirements of pharmaceutical production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a microwave high-voltage power supply cooling system, comprising a power supply installation pipeline 1, an air conditioning unit 2, an air inlet pipeline 3, an air inlet 4, an air outlet pipeline 5, an air outlet 6, a fresh air pipeline 7, a fresh air outlet 8 and a direct expansion air conditioning unit drain pipe 9. The microwave high-voltage power supply cooling system of the present invention solves the problems that the power supply operation process of the drying process generates high temperature and dust, which shortens the service life of electrical components, and the unstable operation power leads to uneven drying and wetting, and improves the stability of the operation power of the microwave dryer, thereby improving the product quality and yield on the one hand, and increasing the service life of electrical components, reducing the loss of electrical components, and saving production costs on the other hand.
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Description

Technical Field

[0001] The invention patent relates to the cooling field, and specifically to a microwave high-voltage power supply cooling system. Background Art

[0002] At present, in the pharmaceutical production industry, most common microwave drying processes use high-voltage transformers or high-voltage power supplies to start microwave tubes, which require many microwave power supplies, generally 90-110. Ten microwave power supplies are installed side by side on each section of the microwave dryer. The microwave power supply of the microwave dryer is prone to heat up during operation. When the temperature exceeds 50 degrees Celsius, the protection program is activated, resulting in power reduction or shutdown. The microwave must be cooled before it can be put back into use. In addition, in the pharmaceutical production process, medicinal talcum powder or rework powder is added. Therefore, high temperature and dust will be generated during the drying process. In particular, the volatile matter of the extract (oil mist) during the drying process of concentrated pills enters the microwave high-voltage power supply, shortening the service life of electrical components and unstable operating power, resulting in uneven dryness and wetness of the material to be dried. In addition, the electrical components are frequently overhauled, and the maintenance cost is high, which increases the production cost. Summary of the invention

[0003] The purpose of the present invention is to provide a microwave high-voltage power supply cooling system capable of avoiding high temperature, dust and volatiles, improving the stability of the operating power of the microwave dryer, improving the quality and yield of semi-finished products, and increasing the service life of electrical components.

[0004] The objective of the present invention is achieved through the following technical solutions:

[0005] A microwave high-voltage power supply cooling system, the system comprising a power supply installation pipeline 1, a direct expansion air conditioning unit 2, an air inlet pipeline 3, an air inlet 4, an air outlet pipeline 5, an air outlet 6, a fresh air pipeline 7, a fresh air outlet 8 and a direct expansion air conditioning unit drain pipe 9, the direct expansion air conditioning unit 2 comprising a mixing section 10, a medium-efficiency filtration section 11, a direct evaporation section 12, and a blower section 13, the power supply installation pipeline 1 is connected to the direct expansion air conditioning unit 2 through the air inlet pipeline 3 and the air outlet pipeline 5 to form a closed loop, the air inlet 4 is located at the connection between the air inlet pipeline 3 and the power supply installation pipeline 1, the air outlet 6 is located at the connection between the air outlet pipeline 5 and the power supply installation pipeline 1, the fresh air pipeline 7 is connected to the air outlet pipeline 5, and the fresh air outlet 8 is located at the end away from the air outlet pipeline 5.

[0006] The direct expansion air-conditioning unit 2 is located in the technical interlayer 14, the power installation pipe 1 is located in the clean area 15, the air outlet pipe 5 is partially located in the technical interlayer 14 and partially located in the clean area 15; the air inlet pipe 3 is partially located in the technical interlayer 14 and partially located in the clean area 15; the fresh air outlet is located in the clean area 15.

[0007] The fresh air inlet 8 is located at the air supply outlet of the clean area.

[0008] The system further comprises an automatic temperature control device 19 .

[0009] The direct expansion air conditioning unit 2 further includes a pressure difference alarm device 18 .

[0010] A visual window 16 is provided on the power supply installation pipe 1 .

[0011] The visible window 16 provided on the power supply installation pipe 1 is a plexiglass visible window, and the power supply installation pipe 1 is a stainless steel pipe.

[0012] Furthermore, the power supply installation pipe 1 is composed of a plurality of unit pipes 17 .

[0013] The specific operation process of the present invention is as follows: the microwave power supply is installed in a closed stainless steel power supply installation pipeline. When the microwave dryer is running, the direct expansion air conditioning unit, the temperature automatic control device and the pressure difference alarm device are turned on, and the temperature range is set to 16-30°C. When the temperature exceeds 30°C, the direct expansion air conditioning unit is controlled by sending cold air to maintain the microwave power supply in the power supply installation pipeline at a constant temperature; the pressure difference setting range is 0-750Pa, and the alarm value can be set according to specific needs. When the pressure difference alarm device sounds an alarm, the filter effect in the direct expansion air conditioning unit is cleaned to ensure the stability of the microwave power supply operating power by effectively maintaining the working efficiency of the direct expansion air conditioning unit. Fresh air is collected at the air supply port of the clean area, which meets the clean requirements of pharmaceutical production.

[0014] The beneficial effects of the present invention are:

[0015] 1. Solve the problems that the power supply operation process of the drying process will generate high temperature and dust, which will shorten the service life of electrical components, and the unstable operating power will lead to uneven drying and wetting. Improve the stability of the operating power of the microwave dryer. On the one hand, it will improve the quality and yield of semi-finished products, and on the other hand, it will increase the service life of electrical components, reduce electrical component losses, and save production costs.

[0016] 2. The present invention adopts a closed loop design, which can effectively reduce the temperature of the high-voltage power supply, reduce the energy consumption of the air-conditioning unit, and save energy.

[0017] 3. The power supply installation pipeline is equipped with a visual window and is composed of multiple unit pipelines, which is convenient for troubleshooting, disassembly and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural schematic diagram of Example 1 of the present invention, 1 power supply installation pipe; 2 direct expansion air-conditioning unit; 3 air inlet duct; 4 air inlet; 5 air outlet duct; 6 air outlet; 7 fresh air duct; 8 fresh air outlet; 9 direct expansion air-conditioning unit drain pipe; 19 automatic temperature control device.

[0019] Figure 2 This is a structural schematic diagram of Example 2 of the present invention, wherein 1 is a power supply installation pipe; 2 is a direct expansion air-conditioning unit; 3 is an air inlet duct; 4 is an air inlet; 5 is an air outlet duct; 6 is an air outlet; 7 is a fresh air duct; 8 is a fresh air outlet; 9 is a drain pipe of the direct expansion air-conditioning unit; 14 is a technical interlayer; 15 is a clean area; 16 is a visual window; 17 is a unit pipe; and 19 is an automatic temperature control device.

[0020] Figure 3 It is a schematic diagram of the structure of the direct expansion air-conditioning unit of the present invention, 10 is a mixing section; 11 is a medium-efficiency filtering section; 12 is a direct evaporation section; 13 is a blower section; 18 is a pressure difference alarm device.

[0021] Figure 4 This is a schematic diagram of a unit power supply installation pipeline structure of the present invention. The units of the numbers shown in the figure are centimeters. The unit pipeline is provided with an air inlet or an air outlet according to its location. Specifically, when the unit pipeline is connected to the air inlet pipeline, an air inlet is provided; when connected to the air outlet, it is set as an air outlet; when connected to other unit pipelines, there is no air inlet or air outlet. DETAILED DESCRIPTION

[0022] Example 1

[0023] A microwave high voltage power supply cooling system, such as Figure 1 , Figure 3 As shown, the system includes a power supply installation pipeline 1, a direct expansion air-conditioning unit 2, an air inlet pipeline 3, an air inlet 4, an air outlet pipeline 5, an air outlet 6, a fresh air pipeline 7, a fresh air outlet 8 and a direct expansion air-conditioning unit drain pipe 9. The direct expansion air-conditioning unit 2 includes a mixing section 10, a medium-efficiency filtration section 11, a direct evaporation section 12, and a blower section 13. The power supply installation pipeline 1 is connected to the direct expansion air-conditioning unit 2 through the air inlet pipeline 3 and the air outlet pipeline 5 to form a closed loop. The air inlet 4 is located at the connection between the air inlet pipeline 3 and the power supply installation pipeline 1, the air outlet 6 is located at the connection between the air outlet pipeline 5 and the power supply installation pipeline 1, the fresh air pipeline 7 is connected to the air outlet pipeline 5, and the fresh air outlet 8 is located at one end away from the air outlet pipeline 5. The direct expansion air-conditioning unit 2 includes a pressure difference alarm device 18, and the temperature automatic control device 19 is installed on the air outlet pipeline 5. The power supply installation pipeline 1 is a stainless steel pipeline.

[0024] The specific operation process of the present invention is as follows: the microwave power supply is installed in a closed stainless steel power supply installation pipeline. When the microwave dryer is in operation, the direct expansion air conditioning unit, the temperature automatic control device and the pressure difference alarm device are turned on. The temperature range is set to 16-30°C. When the temperature exceeds 30°C, the direct expansion air conditioning unit is controlled by sending cold air to maintain the microwave power supply in the power supply installation pipeline at a constant temperature. The pressure difference setting range is 0-200Pa. When the pressure difference exceeds 200Pa, the pressure difference alarm device alarms and cleans the filter effect in the direct expansion air conditioning unit. The stability of the microwave power supply operating power is ensured by effectively maintaining the working efficiency of the direct expansion air conditioning unit.

[0025] Example 2

[0026] A microwave high voltage power supply cooling system, such as Figure 2 , Figure 3 , Figure 4 As shown, the system includes a power supply installation pipeline 1, a direct expansion air conditioning unit 2, an air inlet pipeline 3, an air inlet 4, an air outlet pipeline 5, an air outlet 6, a fresh air pipeline 7, a fresh air outlet 8 and a direct expansion air conditioning unit drain pipe 9. The direct expansion air conditioning unit 2 includes a mixing section 10, a medium efficiency filtration section 11, a direct evaporation section 12, and a blower section 13. The power supply installation pipeline 1 is connected to the direct expansion air conditioning unit 2 through the air inlet pipeline 3 and the air outlet pipeline 5 to form a closed loop. The air inlet 4 is located at the connection between the air inlet pipeline 3 and the power supply installation pipeline 1, the air outlet 6 is located at the connection between the air outlet pipeline 5 and the power supply installation pipeline 1, and the fresh air pipeline 7 is connected to the air outlet pipeline 5 are connected, the fresh air inlet 8 is located at one end away from the air outlet duct, the direct expansion air conditioning unit 2 is located in the technical interlayer 14, the power installation pipeline 1 is located in the clean area 15, the air outlet duct 5 is partially located in the technical interlayer 14, and partially located in the clean area 15; the air inlet duct 3 is partially located in the technical interlayer 14, and partially located in the clean area 15; the fresh air inlet 8 is located at the air supply outlet of the clean area; the direct expansion air conditioning unit 2 includes a pressure difference alarm device 18, and the temperature automatic control device 19 is installed on the air outlet duct 5; the power installation pipeline 1 is provided with a plexiglass visual window 16, and the power installation pipeline 1 is a stainless steel pipeline, which is composed of a plurality of unit pipelines 17.

[0027] The specific operation process of the present invention is as follows: the microwave power supply is installed in a closed stainless steel power supply installation pipeline. When the microwave dryer is running, the direct expansion air conditioning unit, the temperature automatic control device and the pressure difference alarm device are turned on, and the temperature range is set to 16-30°C. When the temperature exceeds 30°C, the direct expansion air conditioning unit is controlled by sending cold air to maintain the microwave power supply in the power supply installation pipeline at a constant temperature; the pressure difference setting range is 0-100Pa. When the pressure difference exceeds 100Pa, the pressure difference alarm device alarms, and the filter effect in the direct expansion air conditioning unit is cleaned. The stability of the microwave power supply operating power is ensured by effectively maintaining the working efficiency of the direct expansion air conditioning unit. Fresh air is collected at the air supply port in the clean area, which meets the clean requirements of pharmaceutical production. The operating status of the microwave power supply is observed through the visual window. If there is an abnormality, the problematic power supply pipelines are disassembled for inspection and maintenance, which is convenient for control.

Claims

1. A microwave high voltage power supply cooling system, characterized in that: The system comprises a power supply installation pipeline (1), a direct expansion air conditioning unit (2), an air inlet pipeline (3), an air inlet (4), an air outlet pipeline (5), an air outlet (6), a fresh air pipeline (7), a fresh air outlet (8) and a direct expansion air conditioning unit drainage pipe (9); the direct expansion air conditioning unit (2) comprises a mixing section (10), a medium efficiency filtering section (11), a direct evaporation section (12) and a blower section (13); the power supply installation pipeline (1) is connected to the direct expansion air conditioning unit (2) via the air inlet pipeline (3) and the air outlet pipeline (5) to form a closed loop; the air inlet (4) is located at the connection between the air inlet pipeline (3) and the power supply installation pipeline (1); the air outlet (6) is located at the connection between the air outlet pipeline (5) and the power supply installation pipeline (1); the fresh air pipeline (7) is connected to the air outlet pipeline (5); and the fresh air outlet (8) is located at the end away from the air outlet pipeline (5).

2. A microwave high voltage power supply cooling system according to claim 1, characterized in that: The direct expansion air conditioning unit (2) is located in the technical interlayer (14), the power installation pipeline (1) is located in the clean area (15), and the air outlet pipeline (5) is partially located in the technical interlayer (14) and partially located in the clean area (15); The air inlet duct (3) is partially located in the technical interlayer (14) and partially located in the clean area (15); the fresh air outlet (8) is located in the clean area (15).

3. A microwave high voltage power supply cooling system according to claim 2, characterized in that: The fresh air inlet (8) is located at the air supply outlet of the clean area.

4. A microwave high voltage power supply cooling system according to claim 1 or 2, characterized in that: The system also includes an automatic temperature control device (19).

5. A microwave high voltage power supply cooling system according to claim 4, characterized in that: The direct expansion air conditioning unit (2) further comprises a pressure difference alarm device (18).

6. A microwave high voltage power supply cooling system according to claim 1 or 2, characterized in that: A visual window (16) is provided on the power source installation pipe (1).

7. A microwave high voltage power supply cooling system according to claim 6, characterized in that: The visual window (16) is a plexiglass visual window, and the power supply installation pipe (1) is a stainless steel pipe.

8. A microwave high voltage power supply cooling system according to claim 1, characterized in that: The power supply installation pipeline (1) is composed of a plurality of unit pipelines (17).

Citation Information

Patent Citations

  • Microwave high-voltage power supply cooling system

    CN210328387U