Air conditioner
By designing the air conditioner roof that is adapted to different panels and rear case, the problem of frequent mold opening during the update and replacement of the air conditioner is solved, and cost reduction and performance improvement are achieved.
Patent Information
- Application Number
- CN202011155496.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-26
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2040-10-26
AI Technical Summary
The air conditioner needs to be redesigned during the update process, resulting in frequent mold opening, which increases production costs and difficulty in technological innovation.
A top cover of an air conditioner is designed, which is divided into the front half and the panel and the rear half and the rear shell. By adjusting the height and shape of the rear half of the top cover, it is suitable for different panels and rear shells, reducing the need for reopening the mold.
It improves mold utilization, reduces production costs, enhances the internal space and performance of the air conditioner, improves stability and appearance effects, and reduces noise and condensation problems.
Smart Images

Figure CN112212492B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of air conditioning, and particularly to an air conditioner. Background Art
[0002] With the increase in extreme weather, air conditioners are becoming more and more popular among people, and people's requirements for air conditioners are getting higher and higher. During the process of product upgrading, the air conditioner needs to be redesigned, which results in the need to re-open the mold in most cases, not only affecting the technological innovation of the air conditioner, but also increasing the production cost of the air conditioner. Summary of the Invention
[0003] An object of the present invention is to provide an air conditioner, in which a first skirt is provided on the top cover to be adapted to the rear case.
[0004] The air conditioner according to an embodiment of the present invention includes: a rear case, a front panel, and a top cover. The front panel is disposed on the front side of the rear case. The front panel and the rear case enclose an installation space, and an air outlet is provided on the front panel. The top cover covers the tops of the rear case and the front panel. The top cover includes a top plate, a first skirt, and a second skirt. The first skirt and the second skirt are both connected to the top plate, and the first skirt and the second skirt extend along the periphery of the top plate. The first skirt is disposed in the rear half of the top cover, and the second skirt is disposed in the front half of the top cover. The first skirt is configured such that its outer peripheral surface is adapted to the outer peripheral surface of the rear case, and the first skirt is connected to the rear case. The second skirt is configured to be connected to the front panel.
[0005] In the air conditioner according to an embodiment of the present invention, a first skirt is provided on the top cover to be adapted to the rear case.
[0006] In addition, the air conditioner according to the above embodiment of the present invention may further have the following additional technical features:
[0007] Optionally, the height of the first skirt relative to the top plate is greater than the height of the second skirt relative to the top plate.
[0008] Optionally, the upper edge of the front panel is higher than the upper edge of the rear case. The first skirt is vertically butted against the top of the rear case, and the second skirt is disposed inside the front panel.
[0009] Optionally, the outer peripheral surface of the second skirt is retracted by a predetermined dimension relative to the outer peripheral surface of the rear case.
[0010] Optionally, the predetermined dimension is in the range of 0.3 mm to 5 mm, and the predetermined dimension is preferably 0.5 mm.
[0011] Optionally, the top cover is provided with screw posts extending downward, the screw posts are provided with first screw holes, the top of the rear case is provided with second screw holes, the first screw holes and the second screw holes are vertically opposite to each other, the lower part of the screw posts has a first positioning structure around the first screw holes, the top cover is provided with a second positioning structure around the second screw holes, one of the first positioning structure and the second positioning structure includes a positioning notch and the other includes a positioning rib, and the positioning rib is embedded in the positioning notch.
[0012] Optionally, the top cover is provided with screw posts extending downward, the screw posts are provided with first screw holes, the top of the rear case is provided with second screw holes, the first screw holes and the second screw holes are vertically opposite to each other, the screw posts are hollow cylindrical, and the screw posts include a first guiding part and a second guiding part, the first guiding part is connected to the top wall of the top cover and extends downward, the second guiding part is connected to the lower end of the first guiding part and extends downward, and the inner diameter of the second guiding part is smaller than that of the first guiding part.
[0013] Optionally, the top cover is provided with positioning pins extending downward, the top of the rear case is provided with positioning holes corresponding to the positioning pins, the positioning pins are inserted into the positioning holes, the positioning pins include positioning pieces and reinforcing ribs, the reinforcing ribs are connected to the surfaces of the positioning pieces, and the reinforcing ribs are inserted into the positioning holes together with the positioning pieces, the reinforcing ribs extend from top to bottom, and the lower ends of the reinforcing ribs are configured as wedges with a height gradually decreasing in the direction from top to bottom relative to the height of the positioning pieces.
[0014] Optionally, the top cover is provided with positioning pins extending downward, the top of the rear case is provided with positioning holes corresponding to the positioning pins, the positioning pins are inserted into the positioning holes, the top cover is provided with a support platform, the positioning pins are arranged on the support platform, and the support platform and the periphery of the positioning holes are vertically opposite to each other.
[0015] Optionally, the top cover is provided with a support platform, and the support platform and the top of the rear case are vertically opposite to each other.
[0016] Optionally, the rear case includes an outer shell and a connecting part, the outer shell extends in the up-and-down direction, the connecting part is arranged on the inner peripheral surface of the upper end of the outer shell, and the upper edge of the outer shell is higher than the connecting part, wherein the rear half of the top cover is connected to the connecting part.
[0017] Optionally, the upper edge of the panel is configured in a straight-up form in the up-and-down direction.
[0018] Optionally, the upper edge of the panel is configured in a shape that gradually shrinks from bottom to top.
[0019] Optionally, a plurality of positioning grooves for clamping by a manipulator are provided on the top surface of the top cover.
[0020] Optionally, the air conditioner further includes a decorative ring, and the decorative ring is installed on the peripheral edge of the top of the top cover.
[0021] Optionally, the panel is a metal panel.
[0022] Optionally, the top cover is integrally injection-molded. Description of the Drawings
[0023] Figure 1 is a schematic diagram of an air conditioner according to an embodiment of the present invention.
[0024] Figure 2 is a partial schematic diagram of an exploded view of an air conditioner according to an embodiment of the present invention.
[0025] Figure 3 is a side view of an air conditioner according to an embodiment of the present invention.
[0026] Figure 4 is Figure 3 a partial enlarged schematic diagram of the area of circle A in
[0027] Figure 5 is a schematic diagram of the top cover of an air conditioner according to an embodiment of the present invention.
[0028] Figure 6 is a side view of the top cover of an air conditioner according to an embodiment of the present invention.
[0029] Figure 7 is a partial schematic diagram of an exploded view of an air conditioner according to an embodiment of the present invention.
[0030] Figure 8 is a partial cross-sectional view of an air conditioner according to an embodiment of the present invention.
[0031] Figure 9 is Figure 8 a partial enlarged schematic diagram of the area of circle B in
[0032] Figure 10 is a schematic diagram of the cooperation between the top cover and the rear shell in an air conditioner according to an embodiment of the present invention.
[0033] Figure 11 is a partial schematic diagram of the rear shell of an air conditioner according to an embodiment of the present invention.
[0034] Figure 12 is Figure 11 a partial enlarged schematic diagram of the area of circle C in
[0035] Figure 13 is Figure 11Partial enlarged schematic view of area D in the middle circle.
[0036] Figure 14 It is a schematic view of the top cover of an air conditioner according to an embodiment of the present invention.
[0037] Figure 15 Is Figure 14 Partial enlarged schematic view of area E in the middle circle.
[0038] Figure 16 Is Figure 14 Partial enlarged schematic view of area F in the middle circle.
[0039] Figure 17 It is a cross-sectional view of the top cover of an air conditioner according to an embodiment of the present invention.
[0040] Figure 18 It is a top view of the top cover of an air conditioner according to an embodiment of the present invention.
[0041] Figure 19 It is a schematic view of an air conditioner according to another embodiment of the present invention.
[0042] Figure 20 It is a partial schematic view of an exploded air conditioner according to another embodiment of the present invention.
[0043] Figure 21 It is a schematic view of the top cover of an air conditioner according to another embodiment of the present invention.
[0044] Reference numerals: air conditioner 100, rear shell 1, second screw hole 101, positioning rib 102, positioning hole 103, outer shell 11, connecting portion 12, panel 2, top cover 3, top plate 31, first skirt 32, second skirt 33, screw post 34, first guiding portion 341, second guiding portion 342, first screw hole 301, positioning notch 302, positioning pin 35, positioning piece 351, reinforcing rib 352, support table 36, positioning groove 303, decorative ring 4. Detailed implementation manners
[0045] During the process of the air conditioner being updated, it is necessary to redesign the air conditioner 100, which results in the need to re-open the mold in most cases. The re-opening of the mold for the air conditioner may cost millions or tens of millions of yuan, which not only affects the technological innovation of the air conditioner 100 but also increases the production cost of the air conditioner 100. Therefore, the present invention provides an air conditioner 100, in which the front half of the top cover 3 is adapted to the panel 2, and the rear half of the top cover 3 is adapted to the rear shell 1. When facing different panels 2 and rear shells 1, if only the rear shell 1 is changed, the top cover 3 can be changed to make the top cover 3 adapt to the previous panel 2 and the redesigned rear shell 1; if only the panel 2 is changed, the top cover 3 can be changed to make the top cover 3 adapt to the previous rear shell 1 and the redesigned panel 2.
[0046] Embodiments of the present invention will be described in detail below. Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0047] Combined with Figures 1 to 21 , an air conditioner 100 according to an embodiment of the present invention includes a rear case 1, a front panel 2, and a top cover 3. The air conditioner 100 in the present invention can be a floor-standing air conditioner, a portable air conditioner, a wall-mounted air conditioner, etc.
[0048] Among them, the front panel 2 is disposed on the front side of the rear case 1. The front panel 2 and the rear case 1 enclose an installation space, and an air outlet is provided on the front panel 2. The top cover 3 includes a top plate 31, a first skirt 32, and a second skirt 33. Both the first skirt 32 and the second skirt 33 are connected to the top plate 31, and the first skirt 32 and the second skirt 33 extend along the circumference of the top plate 31. The first skirt 32 is disposed on the rear half of the top cover 3, and the second skirt 33 is disposed on the front half of the top cover 3. The first skirt 32 is configured such that the outer peripheral surface thereof is adapted to the outer peripheral surface of the rear case 1, and the first skirt 32 is connected to the rear case 1, and the second skirt 33 is connected to the front panel 2. Specifically, the rear half of the top cover 3 is adapted to the rear case 1, and the front half of the top cover 3 is adapted to the front panel 2. The rear half and the front half of the top cover 3 can cover the tops of the front panel 2 and the rear case 1, thereby protecting the installation space.
[0049] For the air conditioner 100 according to an embodiment of the present invention, the top cover 3 can be adapted to different rear cases 1 and front panels 2, thereby simplifying the design and update of the air conditioner 100 and saving costs.
[0050] In some embodiments of the present invention, compared with the prior art, the front panel 2 has been redesigned. Therefore, the top cover 3 can be adjusted to adapt to the shape of the existing rear case 1. Specifically, combined with Figures 1 to 21 , the height of the rear half of the top cover 3 relative to the top surface of the top cover 3 is greater than the height of the front half of the top cover 3 relative to the top surface of the top cover 3. In other words, the height of the first skirt 32 relative to the top plate 31 is greater than the height of the second skirt 33 relative to the top plate 31. By raising the rear half of the top cover 3, the rear case 1 can be produced and processed using existing molds, effectively improving the utilization rate of the molds and reducing the cost of the product.
[0051] In other words, by increasing the size of the rear half of the top cover 3, with the size of the rear case 1 remaining unchanged, the height of the air conditioner can be increased, thereby increasing the internal space of the air conditioner, facilitating a more reasonable arrangement of the internal components of the air conditioner, and also improving the performance of the air conditioner 100. Moreover, the increase in the height of the air conditioner can be directly achieved by using the rear case 1 in the existing technology. The rear case 1 in the existing technology can be directly used without the need for re-molding, effectively reducing or avoiding the cost of re-molding, thereby achieving the purpose of reducing costs and improving production efficiency.
[0052] In addition, in the present invention, the rear half of the top cover 3 and the rear case 1 can be connected in an up-and-down docking manner. In other words, the height of the first skirt 32 relative to the top plate 31 is greater than the height of the second skirt 33 relative to the top plate 31. At this time, by adjusting the height of the rear half of the top cover 3, with the existing rear case 1 being used, the height of the vertical air conditioner can be further increased, thereby improving the performance of the air conditioner 100.
[0053] Optionally, the upper edge of the panel 2 is higher than the upper edge of the rear case 1. This can facilitate the connection between the panel 2 and the top cover 3 more conveniently, effectively improving the stability of the panel 2 and the top cover 3, thereby enhancing the stability and structural strength of the air conditioner 100. And the appearance effect of the air conditioner 100 can be improved by covering it with the panel 2.
[0054] Optionally, in combination with Figures 1 to 3 and Figures 19 to 21 the rear half of the top cover 3 and the top of the rear case 1 are connected in an up-and-down docking manner, and the top of the panel 2 covers the front of the front half of the top cover 3. In other words, the first skirt 32 is connected to the top wall of the rear case 1 in an up-and-down docking manner, and the second skirt 33 is arranged inside the panel 2. This can facilitate the connection between the top cover 3, the rear case 1, and the panel 2, effectively improving the installation efficiency of the top cover 3. Moreover, the fitting gap between the panel 2 and the top cover 3 can be reduced, condensation water generated due to the airflow passing through the gap between the panel 2 and the top cover 3 can be reduced, and the noise can be lowered.
[0055] Optionally, in combination with Figure 3 and Figure 4 , the outer peripheral surface of the rear half of the top cover 3 is retracted by a predetermined dimension L relative to the outer peripheral surface of the rear case 1. This can better control the assembly step difference between the top cover 3 and the rear case 1, effectively avoiding the outward protrusion of the top cover 3 after assembly.
[0056] For example, during the production of an air conditioner, the top cover 3 and the rear case 1 can be formed by injection molding. Inevitably, there will be an error between the size of the molded product and the actual size during the injection molding process. Therefore, when the outer peripheral surface of the rear half of the top cover 3 is aligned with the outer peripheral surface of the rear case 1, the outer peripheral surface of the rear half of the top cover 3 may protrude from the outer peripheral surface of the rear case 1 due to production or assembly errors. Therefore, in the present invention, by retracting the outer peripheral surface of the rear half of the top cover 3, the above problems caused by molding and assembly errors can be effectively avoided. In addition, the appearance effect of the air conditioner after assembly and molding can be effectively improved.
[0057] Optionally, the predetermined dimension L is in the range of 0.3 mm to 5 mm, and the predetermined dimension L is preferably 0.5 mm. Among them, the preselected dimension can be 0.3 mm, 0.5 mm, 1 mm, 3 mm, etc. In addition, according to the actual predetermined dimension, it can also be less than 0.3 mm or greater than 5 mm. In addition, in the circumferential direction along the first skirt 32, the dimension by which the outer peripheral surface of the first skirt 32 is retracted relative to the outer peripheral surface of the rear case 1 can be the same or variable.
[0058] Optionally, in combination with Figures 8 to 17 , a screw post 34 extending downward is provided on the top cover 3, a first screw hole 301 is provided on the screw post 34, a second screw hole 101 is provided at the top of the rear case 1, and the first screw hole 301 and the second screw hole 101 are vertically opposite. The stable installation between the top cover 3 and the rear case 1 can be achieved through the cooperation of the first screw post 34 and the second screw hole 101, effectively improving the installation efficiency and structural strength of the top cover 3, thereby improving the stability of the air conditioner 100, and reducing the gap between the top cover 3 and the rear case 1, which can avoid problems such as condensation caused by air leakage, and can also improve the performance of the air conditioner 100 and reduce the noise of the air conditioner 100.
[0059] In order to further facilitate the screw connection between the top cover 3 and the rear case 1 and improve the stability and structural strength of the screw connection between the top cover 3 and the rear case 1, the present invention has redesigned the screw post 34 and the connection between the screw post 34 and the top cover 3.
[0060] Specifically, in the present invention, the lower part of the screw post 34 has a first positioning structure around the first screw hole 301, and the top cover 3 is provided with a second positioning structure around the second screw hole 101. One of the first positioning structure and the second positioning structure includes a positioning notch 302 and the other includes a positioning rib 102, and the positioning rib 102 is embedded in the positioning notch 302. Through the cooperation of the screw post 34 and the positioning rib 102, during the assembly process of the top cover 3, the cooperation of the first positioning structure and the second positioning structure can realize the pre-positioning of the screw post 34, so that the first screw hole 301 and the second screw hole 101 can be aligned, thus facilitating the screwing of the screw. After the assembly is completed, the cooperation of the first positioning structure and the second positioning structure can also play a certain positioning role on the screw post 34, thereby effectively improving the assembly stability of the top cover 3 and the rear shell 1.
[0061] Optionally, the first positioning structure includes a plurality of notches arranged around the first screw hole 301, and the second positioning structure includes a plurality of positioning ribs 102 arranged around the second screw hole 101. The plurality of positioning ribs 102 cooperate with the plurality of notches correspondingly, so as to realize the effective cooperation of the first positioning structure and the second positioning structure and improve the assembly stability of the screw post 34 and the top cover 3. Optionally, the first positioning structure includes four notches. By evenly arranging four rib positions around the first screw hole 301, four notches are formed, and the second positioning structure may include four positioning ribs 102, and the four positioning ribs 102 are respectively embedded into the four notches.
[0062] Optionally, in combination with Figure 17 , the screw post 34 is a hollow column, and the screw post 34 includes a first guiding portion 341 and a second guiding portion 342. The first guiding portion 341 is connected to the top wall of the top cover 3 and extends downward, and the second guiding portion 342 is connected to the lower end of the first guiding portion 341 and extends downward. The inner diameter of the second guiding portion 342 is smaller than the inner diameter of the first guiding portion 341. By providing the first guiding portion 341 and the second guiding portion 342, it is convenient for the screw to be quickly and stably inserted into the screw post 34 and pass through the screw post 34 to be connected to the rear shell 1, improving the stability and efficiency of the screw connection between the top cover 3 and the rear shell 1, and avoiding the assembly blockage caused by the screw inclination.
[0063] Specifically, during the process of screwing the screw, the screw is inserted into the screw post 34 from the larger first guiding portion 341, and the inner diameter of the second guiding portion 342 is smaller than the size of the first guiding portion 341, which can adjust the end position of the screw, thus facilitating the quick pairing of the screw with the second screw hole 101 on the rear shell 1.
[0064] Optionally, a positioning pin 35 extending downward is provided on the top cover 3, and a positioning hole 103 corresponding to the positioning pin 35 is provided at the top of the rear case 1. The positioning pin 35 is inserted into the positioning hole 103. Through the cooperation of the positioning pin 35 and the positioning hole 103, the stability of the assembly of the top cover 3 and the rear case 1 can be achieved, and the pre-positioning between the top cover 3 and the rear case 1 can be facilitated, effectively improving the assembly efficiency and stability of the top cover 3.
[0065] Optionally, the positioning pin 35 includes a positioning piece 351 and a reinforcing rib 352. The reinforcing rib 352 is connected to the surface of the positioning piece 351, and the reinforcing rib 352 is inserted into the positioning hole 103 together with the positioning piece 351. The reinforcing rib 352 extends from top to bottom. The surface contact fit between the positioning pin 35 and the positioning hole 103 is converted into a multi-point contact between the reinforcing rib 352 and the positioning hole 103, effectively improving the cooperation stability between the positioning pin 35 and the positioning hole 103, and facilitating the insertion of the positioning pin 35 into the positioning hole 103. In addition, the reinforcing rib 352 can also improve the structural strength of the positioning piece 351, thereby further improving the stability and connection strength of the assembly structure of the top cover 3 and the rear case 1.
[0066] Furthermore, the lower end of the reinforcing rib 352 is configured as a wedge shape whose height gradually decreases in the direction from top to bottom relative to the positioning piece 351. In this way, when the positioning pin 35 is inserted into the positioning hole 103, the wedge-shaped reinforcing rib 352 can play a certain guiding role, effectively improving the cooperation accuracy between the reinforcing rib 352 and the positioning hole 103 and improving the assembly efficiency of the top cover 3. Further, when multiple positioning pins 35 are provided on the top cover 3 to connect the rear case 1, the dimensional errors between the multiple positioning pins 35 can also be offset by the guiding action of the wedge-shaped structure, further improving the assembly efficiency and the stability after assembly of the top cover 3 and the rear case 1.
[0067] Optionally, in combination Figures 8 to 17 , a support platform 36 is provided on the top cover 3, the positioning pin 35 is provided on the support platform 36, and the support platform 36 is vertically opposite to the periphery of the positioning hole 103. In this way, after the assembly is completed, the support platform 36 can provide a supporting effect for the top cover 3. When there is an external force acting on the top cover 3, the support platform 36 will provide a reaction force to the top cover 3, thereby improving the structural strength and stability of the top cover 3 through the support platform 36.
[0068] In addition, in some embodiments of the present invention, a support platform 36 is provided on the top cover 3, and the support platform 36 is vertically opposite to the top of the rear case 1. Thus, when a downward force acts on the top cover 3, the support platform 36 can provide support for the top cover 3, effectively improving the stability of the top cover 3.
[0069] Combined with the foregoing embodiments, a plurality of support platforms 36 are provided on the top cover 3, and the foregoing positioning pins 35 are provided on at least a part of the plurality of support platforms 36. Among them, the positioning pins 35 can be provided on all the support platforms 36, or some of the support platforms 36 can be selectively provided with the positioning pins 35. In addition, the foregoing screw columns 34 can also be provided on the support platforms 36.
[0070] In addition, when the positioning pin 35 is provided on the support platform 36, the projection of the positioning pin 35 should be smaller than the support surface of the support platform 36. Optionally, after the top cover 3 and the rear shell 1 are assembled, the support surface of the support platform 36 can support on the rear shell 1, or the support surface of the support platform 36 and the rear shell 1 can be spaced apart by a predetermined distance in the vertical direction.
[0071] Optionally, the rear shell 1 includes an outer shell 11 and a connecting portion 12. The outer shell 11 extends in the vertical direction. The connecting portion 12 is provided on the inner peripheral surface of the upper end of the outer shell 11, and the upper edge of the outer shell 11 is higher than the connecting portion 12. Among them, the rear half of the top cover 3 is connected to the connecting portion 12. Thereby, the connection between the top cover 3 and the rear shell 1 can be facilitated, and the connection efficiency and connection stability between the top cover 3 and the rear shell 1 can be improved.
[0072] Optionally, the upper edge of the panel 2 is configured in a straight-up form in the vertical direction. That is to say, the whole of the panel 2 is arranged in a form extending in the vertical direction. The upper edge of the panel 2 is arranged as a straight surface extending in the vertical direction, and the outer surface of the upper edge of the panel 2 is flush with the outer surface of the middle section of the panel 2.
[0073] Optionally, the upper edge of the panel 2 can also be configured in a shape that gradually contracts from bottom to top. That is to say, the upper edge of the panel 2 is configured in a flared form. In this way, the appearance of the air conditioner 100 can be made beautiful, and the structural stability of the air conditioner 100 can be conveniently improved.
[0074] Optionally, the outer peripheral surface of the second skirt can be set in a form adapted to the shape of the panel. For example, when the upper edge of the panel is set in a straight-up form in the vertical direction, the outer peripheral surface of the second skirt is also set as a straight surface extending in the vertical direction; when the outer peripheral surface of the second skirt is set in a shape that contracts from bottom to top, the outer peripheral surface of the second skirt is also set in a shape that contracts from bottom to top.
[0075] Optionally, a plurality of positioning grooves 303 for robot clamping are provided on the top surface of the top cover 3. Therefore, in the production and assembly process, the production and assembly of the top cover 3 can be realized by the robot clamping the positioning grooves 303, thereby facilitating the automated assembly of the air conditioner 100 and improving the assembly efficiency of the air conditioner 100.
[0076] Optionally, the panel 2 is a metal panel 2, which can improve the aesthetic effect and structural strength of the air conditioner 100, facilitate the improvement of the molding efficiency of the air conditioner 100, and reduce the production cost of the air conditioner 100.
[0077] In addition, compared with injection molding, the metal panel 2 has better molding efficiency and lower mold cost. By means of the top cover 3 described above in the present invention, the rear half of the top cover 3 is set to be adapted to the rear case 1, and the front half of the top cover 3 is set to be adapted to the panel 2, so that the rear case 1 and the mold of the rear case 1 in the prior art can be utilized, thereby reducing the production cost of the air conditioner 100. For example, after the size and shape of the panel 2 are redesigned, since the rear half of the top cover 3 is adapted to the rear case 1, the rear case 1 in the prior art can be utilized, thus saving the cost of re-opening the mold for the rear case 1 and reducing the production cost of the air conditioner 100.
[0078] Combined with the foregoing embodiments, in the present invention, the height of the rear half of the top cover 3 relative to the top surface of the top cover 3 can be increased to adjust the top cover 3 to be adapted to the panel 2 and the rear case 1. In this way, the molding cost of the top cover 3 can be further reduced, and thus the cost of the air conditioner can be further reduced.
[0079] Optionally, the top cover 3 is integrally injection molded, which can improve the molding efficiency of the top cover 3, and can improve the structural strength and stability of the top cover 3, thereby effectively improving the connection strength between the top cover 3 and the panel 2 and the rear case 1. In addition, the sealing performance of the top cover 3 can be improved, preventing external dust, water, etc. from entering the installation space through the top cover 3, reducing the leakage of cold or heat inside the air conditioner 100, effectively improving the performance of the air conditioner 100, reducing condensate water and improving the noise reduction effect.
[0080] The present invention provides a top cover 3, which has a front half and a rear half, and the height of the rear half is increased relative to the structure of the conventional top cover 3, so that the rear case 1 can borrow the existing mold, thereby improving the utilization rate of the mold and reducing the product cost.
[0081] The top cover 3 in the present invention is divided into two parts, the front half is matched with the panel 2, and the rear half is matched with the rear case 1, and the rear half is higher than the front half. The top cover 3 has a glue inlet, a manipulator picking part (positioning groove 303), a screw fixing part (screw post 34), a decorative strip buckling part. Inside the top cover 3, there are positioning ribs 102, a support platform 36, and several annular + circular reinforcing parts. The periphery of the top cover 3 has a turned-up skirt.
[0082] During the fixed assembly with the rear case 1, the four positioning ribs 102 achieve front-back, left-right guiding and positioning, and are fixedly connected to the box body through four evenly distributed screws at the top. Among them, the support platforms 36 with evenly distributed intervals are placed to prevent the entire surface of the top cover 3 from contacting the box body in case of abnormal conditions, thus causing large-area damage. The front half of the top cover 3 cooperates with the front panel 2, and the rear half of the top cover 3 cooperates with the rear case 1, where the rear half is higher than the front half. The top cover 3 body has a glue inlet part, a robot picking part, a screw fixing part, and a decorative strip fastening part. Inside the top cover 3, there are positioning ribs 102, support platforms 36, and several annular + circular strengthening parts, and there is a turned-up skirt around the perimeter.
[0083] In the air conditioner 100 according to an embodiment of the present invention, the top cover 3 is divided into front and rear parts, where the rear half is higher than the front half. The rear half of the top cover 3 is retracted 0.5 mm relative to the rear case 1, which can better control the assembly step difference between the top cover 3 and the rear case 1, so as to prevent the top cover 3 from protruding outward after assembly. The screw posts 34 / screw holes of the top cover 3 are stepped at both ends, which is convenient for screw driving operations and can also increase the structural strength of the screw posts 34. In the present invention, the positioning pins 35 of the top cover 3 cooperate with the square holes and skirts on the rear case 1 for positioning.
[0084] The air conditioner 100 according to an embodiment of the present invention adopts a platform design; the existing rear case 1 in the prior art can be borrowed to improve the mold utilization rate and reduce costs; the device structure in the present invention is safe and reliable: the structure of the strengthened skirt + support platform 36 + positioning pin 35 is simple and reliable and convenient for installation; the rear half of the top cover 3 is retracted 0.5 mm, and the step difference is well controlled, and the appearance is beautiful.
[0085] Optionally, the air conditioner 100 further includes a decorative ring 4, and the decorative ring 4 is installed on the top perimeter of the top cover 3. By setting the decorative ring 4, the aesthetic effect of the air conditioner 100 can be improved.
[0086] In addition, the decorative strip in the present invention can be set to include a main body part and an adjustment part. Specifically, the main body part is configured as an annular shape with a notch, and the main body part is disconnected at the notch. The adjustment part is provided at the notch of the main body part, where the adjustment part and the main body part are formed separately, and the adjustment part and the main body part are combined into an annular shape. In other words, the decorative ring 4 is set as a separately formed main body part and adjustment part. After the main body part and the adjustment part are manufactured, the main body part and the adjustment part are respectively installed on other components, and a complete annular shape will be formed after the installation of the main body part and the adjustment part. When there is an error in the lengths of the main body part and the adjustment part, the length errors of the main body part and the adjustment part can be complementary, so as to achieve the rapid and stable installation of the main body part and the adjustment part. And if the lengths of the main body part and the adjustment part are inappropriate, through the adjustment of the adjustment part, the main body part and the adjustment part can also be quickly installed in place.
[0087] According to the decorative ring 4 of the embodiment of the present invention, the decorative ring 4 is divided into two parts, which can achieve the rapid installation of the decorative ring 4. Even when there is a certain length error in the decorative ring 4, as long as the error is not large, it can ensure that the decorative ring 4 is quickly installed in place, thereby effectively improving the installation efficiency of the decorative ring 4 and increasing the yield rate.
[0088] Optionally, both the main body part and the adjustment part include decorative strips and buckles. The buckles are connected to the decorative strips and extend in a direction perpendicular to the decorative strips (referring to the downward direction in the attached drawings). When installing the main body part and the adjustment part onto the top cover 3, the decorative strips cover the outside of the top cover 3, and the buckles are connected to the top cover 3. Through the buckle structure, the decorative strips can be stably installed on the top cover 3, realizing the rapid installation of the main body part and the adjustment part on the top cover 3, improving the installation efficiency and stability of the top cover 3. In addition, by installing the decorative ring 4 on the top cover 3, the appearance effect of the top cover 3 can be improved, and the installation structure can stably install the decorative strips on the top cover 3.
[0089] In addition, the main body part and the adjustment part of the present invention may further include positioning parts for positioning the main body part and the adjustment part. When the main body part and the adjustment part are subjected to a force along their extension direction, the positioning parts can disperse the force on the buckles, effectively improving the stability of the buckles. The positioning parts are connected to the decorative strips and extend in the same direction as the buckles, that is, relative to the decorative strips, the extension directions of the positioning parts and the buckles are the same. When installing the main body part and the adjustment part onto the top cover 3, the buckles are clamped with the top cover 3, and the positioning parts are also inserted into the corresponding positions on the top cover 3, thereby realizing the stable installation of the main body part and the adjustment part.
[0090] Among them, at least one of the positioning parts and the buckles includes a plurality arranged at intervals along the decorative strip, that is, there are a plurality of positioning parts connected to the decorative strip; or there are a plurality of buckles connected to the decorative strip; or there are a plurality of buckles and a plurality of positioning parts connected to the decorative strip. By providing a plurality of positioning parts or a plurality of buckles, the installation stability of the main body part and the adjustment part can be further improved.
[0091] Optionally, the main body part includes a plurality of buckles and a plurality of positioning parts, and the plurality of buckles and the plurality of positioning parts are arranged at intervals along the decorative strip. Thus, the main body part can be stably installed onto the top cover 3. Further, in the main body part, at least one positioning part is provided adjacent to each buckle. By providing a plurality of buckles and a plurality of positioning parts, the installation stability of the main body part can be further improved, and the pre-positioning effect on the main body part can be further improved, increasing the assembly efficiency of the main body part. And at least one positioning part is provided near each buckle, and the positioning part can play a role in guiding and pre-positioning, thus facilitating the buckling of the buckle with the top cover 3 and improving the installation stability and installation efficiency of the main body part.
[0092] In addition, one or more buckles and one or more positioning parts can also be provided on the adjusting part, thereby improving the installation efficiency of the adjusting part and the structural strength after installation. Further, the adjusting part includes two buckles and one positioning part, and the positioning part is arranged between the two buckles. By providing two buckles, the assembly stability of the adjusting part and the top cover 3 can be effectively improved.
[0093] Optionally, buckles are provided at both ends of the decorative strip. Thus, the two ends of the decorative strip can be stably installed on the top cover 3 conveniently, and the installation stability of the main body part on the top cover 3 can be improved.
[0094] Specifically, buckles are provided at both ends of the opening of the main body part. In the present invention, the main body part can be set to have a relatively long dimension. By providing buckles at both ends of the main body part, the stable installation of the main body part can be realized, and the installation stability of the main body part can be improved.
[0095] Similarly, buckles are also provided at both ends of the adjusting part, which can also improve the installation stability of the adjusting part. Moreover, by providing buckles at both ends of the adjusting part and buckles at both ends of the main body part, the effective cooperation at the joint of the adjusting part and the main body part can be realized, and the cooperation effect of the main body part and the adjusting part can be effectively improved, thereby making the appearance of the top cover 3 beautiful.
[0096] Optionally, the main body part and the adjusting part further include skirt edges. The skirt edges are connected to the decorative strip, extend along the decorative strip, and are respectively connected to the buckles and the positioning parts. The skirt edges can play a strengthening role. The skirt edges can not only improve the structural strength of the decorative strip, but also improve the structural strength of the buckles and the positioning parts, thereby improving the structural strength of the entire decorative ring 4.
[0097] Optionally, the decorative strip is in the shape of a slender strip. That is to say, the cross-section of the decorative strip is in a shape with a large aspect ratio of length to width. Herein, the cross-section of the decorative strip refers to the section perpendicular to the extending direction of the decorative strip. For example, the aspect ratio of the length to the width of the cross-section of the decorative strip can be set to be greater than 1.5, etc., so that the cross-section of the decorative strip has a large aspect ratio. Of course, according to the actual situation, the aspect ratio of the decorative strip can be set to 1.2, 2, 5, etc. By setting the decorative strip in the shape of a slender strip, the consumption of materials for the main body part and the adjusting part can be reduced, the utilization rate of resources can be improved, and the appearance of the decorative ring 4 can be ensured to be beautiful.
[0098] In addition, since the decorative strip is set in the shape of a slender strip in the present application, the deformation amount of the decorative strip during the molding process increases, and the size change of the molded decorative strip is relatively large. Therefore, by setting the decorative ring 4 into two parts in the present application, a more obvious effect can be achieved.
[0099] Optionally, the decorative strip of the adjusting part is adapted to the shape of the decorative strip of the main body part. For example, the cross-section of the decorative strip of the adjusting part is set to be the same as the cross-sectional shape and size of the decorative strip of the main body part.
[0100] Optionally, a limiting rib is connected to the outer side surface of at least one of the skirt, the buckle and the positioning part, and the limiting rib is connected to the decorative strip. Herein, the outer side surface of the skirt refers to the surface of the skirt on the side far from the center position of the decorative ring 4. Similarly, the outer side surface of the buckle refers to the surface of the buckle on the side far from the center position of the decorative ring 4, and the outer side surface of the positioning part refers to the surface of the positioning part on the side far from the center position of the decorative ring 4. By providing the limiting rib, the structural strength between at least one of the skirt, the buckle and the positioning part and the decorative strip can be improved, thereby improving the structural strength and service life of the decorative ring 4. Moreover, it can also avoid damage to the decorative ring 4 during the shaping process and improve the yield rate of the top cover 3.
[0101] In addition, the limiting rib provided on the outer side surface of the buckle can play a limiting role. The limiting rib and the hook part of the buckle are arranged on different sides of the main body part of the buckle. For example, a limiting rib is provided on the outer side surface of the buckle, and the hook part protrudes from the inner side surface of the buckle. In this way, during the assembly process, the limiting rib can play a positioning role, so as to make the buckle and the top cover 3 be clamped more stably, and improve the installation stability and connection strength of the decorative ring 4.
[0102] Optionally, a screw mounting position is provided on the inner side of at least one of the main body part and the adjusting part. Through the screw mounting position, the stable installation of the main body part and the adjusting part with the top cover 3 can be realized, and the assembly stability between the decorative ring 4 and the top cover 3 can be improved.
[0103] In the present invention, through the combination of the buckle and the screw mounting structure, the decorative ring 4 can be pre-positioned on the top cover 3 before the decorative ring 4 is mounted on the top cover 3 by screws, which is convenient for screwing and further improves the installation efficiency of the decorative ring 4.
[0104] Optionally, a flanging extending downward is provided on the outer peripheral edge of the decorative strip. By providing the flanging, the structural strength of the decorative ring 4 can be effectively improved. Moreover, the decorative strip can block the fitting gap between the decorative ring 4 and the top cover 3, reduce the entry of external dust, water, etc. into the fitting gap between the decorative ring 4 and the top cover 3, and improve the stability and service life of the decorative ring 4. In addition, the appearance beauty of the top cover 3 can also be ensured.
[0105] In addition, screw mounting positions are reserved on the decorative ring 4 of the present invention. After the buckle fails, the decorative ring 4 can be fastened with screws. The decorative ring 4 is provided with a positioning portion, a buckle, and a limiting rib. The limiting rib can cooperate with the top cover 3 to prevent the problem that the decorative ring 4 is likely to fall off after assembly. At the same time, it can also increase the strength of the buckle and prevent the buckle from breaking during the installation process. The decorative ring 4 of the present invention is easy to install, has a small gap and is beautiful after assembly; the decorative ring 4 is not likely to fall off during transportation and dropping; the buckle has good strength.
[0106] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, without contradiction, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples.
[0107] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.
Claims
1. An air conditioner, characterized in that, Comprising: Rear shell; Panel, the panel is arranged on the front side of the rear shell, the panel and the rear shell enclose an installation space, and an air outlet is arranged on the panel; Top cover, the top cover covers the top of the rear shell and the panel, the top cover includes a top plate, a first skirt and a second skirt, both the first skirt and the second skirt are connected to the top plate, and the first skirt and the second skirt extend along the perimeter of the top plate, the first skirt is arranged in the rear half of the top cover, the second skirt is arranged in the front half of the top cover, the first skirt is configured such that its outer peripheral surface is adapted to the outer peripheral surface of the rear shell, and the first skirt is connected to the rear shell, the second skirt is connected to the panel, Wherein, the height of the first skirt relative to the top plate is greater than the height of the second skirt relative to the top plate, and the second skirt is arranged inside the panel.
2. The air conditioner according to claim 1, characterized in that, The upper edge of the panel is higher than the upper edge of the rear shell, and the first skirt is vertically butted against the top of the rear shell.
3. The air conditioner according to claim 2, wherein The outer peripheral surface of the second skirt is retracted by a predetermined dimension relative to the outer peripheral surface of the rear shell.
4. The air conditioner according to claim 2, characterized in that, The top cover is provided with a screw post extending downward, the screw post is provided with a first screw hole, and the top of the rear shell is provided with a second screw hole, and the first screw hole and the second screw hole are vertically opposite to each other, Wherein, the lower part of the screw post has a first positioning structure around the first screw hole, the top cover is provided with a second positioning structure around the second screw hole, one of the first positioning structure and the second positioning structure includes a positioning notch and the other includes a positioning rib, and the positioning rib is embedded in the positioning notch; and / or The screw post is a hollow column, and the screw post includes a first guiding part and a second guiding part, the first guiding part is connected to the top wall of the top cover and extends downward, the second guiding part is connected to the lower end of the first guiding part and extends downward, and the inner diameter of the second guiding part is smaller than the inner diameter of the first guiding part.
5. The air conditioner according to claim 2, characterized in that, The top cover is provided with a positioning pin extending downward, the top of the rear shell is provided with a positioning hole corresponding to the positioning pin, and the positioning pin is inserted into the positioning hole, Wherein, the positioning pin includes a positioning piece and a reinforcing rib, the reinforcing rib is connected to the surface of the positioning piece, and the reinforcing rib is inserted into the positioning hole together with the positioning piece, the reinforcing rib extends from top to bottom, and the lower end of the reinforcing rib is configured as a wedge shape whose height gradually decreases in the direction from top to bottom relative to the positioning piece.
6. The air conditioner according to claim 3, wherein, The top cover is provided with a support platform, and the support platform is vertically opposite to the top of the rear shell.
7. The air conditioner according to claim 2, wherein, The rear shell includes a housing and a connecting part, the housing extends in the vertical direction, the connecting part is arranged on the inner peripheral surface of the upper end of the housing, and the upper edge of the housing is higher than the connecting part, Wherein, the rear half of the top cover is connected to the connecting part.
8. The air conditioner according to claim 1, characterized in that, The upper edge of the panel is configured in a straight-up form in the vertical direction; or The upper edge of the panel is configured in a shape that gradually shrinks from bottom to top.
9. The air conditioner according to claim 1, characterized in that A plurality of positioning grooves for robotic clamping are arranged on the top surface of the top cover.
10. The air conditioner according to claim 1, characterized in that, The air conditioner further includes a decorative ring, and the decorative ring is installed on the peripheral edge of the top of the top cover.
11. The air conditioner according to claim 1, wherein, The panel is a metal panel.
12. The air conditioner according to claim 1, characterized in that, The top cover is integrally injection molded.
Citation Information
Patent Citations
Floor air conditioner and shell spacing structure thereof
CN102478302A
Top cover of air conditioner indoor unit, machine shell and air conditioner indoor unit
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Air conditioner
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