Monolithic continuous ball grid plate filter system and grid grid unit
By designing externally removable and replaced grating mesh units, the problem of difficulty in replacing the single continuous ball grid grid is solved, the convenience and safety of replacement are achieved, and the continuous production and maintenance efficiency are improved.
Patent Information
- Application Number
- CN202011141366.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-10-22
- Publication Date
- 2025-03-25
- Estimated Expiration
- 2040-10-22
AI Technical Summary
The existing single continuous ball grid can only be replaced from the inside out, resulting in difficulty in replacement, high labor intensity, safety hazards, and serious impact on the continuity of production.
A single continuous ball grille plate filtration system is designed, including a grille plate, a grille grid unit and a liquid outlet hole. The grille grid unit can be directly removed and replaced from the outside of the single continuous ball, and the slurry can be filtered and discharged through the liquid outlet hole.
The external replacement of the grille grid is realized, which avoids the safety hazards of entering the confined space for disassembly, reduces the time and labor intensity of replacement, improves the continuity of production and reduces maintenance costs.
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Figure CN112221226B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of ceramic processing, in particular to a single continuous ball grid plate filtering system and a grid grid unit installed in the single continuous ball grid plate filtering system. Background Art
[0002] As the use of the ore direct continuous ball system technology becomes more mature, the single continuous ball is promoted and applied. In comparison, the single continuous ball mainly adds a set of grid plate filtration system compared to the ordinary continuous ball. This filtration system is a grid grid installed on the grid plate, which is used to filter the slurry and discharge the slurry. However, as the use time goes by, the grid grid is easy to be blocked or damaged, and the grid grid blockage is easy to cause slurry discharge difficulties, resulting in swelling and leakage of slurry, and after the grid grid is damaged, small balls may leak out of the grid grid and come out of the slurry outlet with the mud, causing waste of balls in the single continuous ball and difficulty in slurry screening in the subsequent process; at the same time, the grid grid needs to be replaced if it is damaged. Since the existing grid grid is fixed to the grid plate connected to the inner side of the single connecting ball by bolts, if the grid grid needs to be replaced, the staff can only enter the single continuous ball from the inside to the outside to work. Before entering the ball, in order to avoid the high temperature of the participating mud to scald the staff, the mud in the ball needs to be released and cleaned before entering. As the use time increases, the bolts fixing the grille grid on the grille plate will also wear out, and residual mud or small stones may be stuck between the gaps between the two, making disassembly difficult. At the same time, this disassembly site is a confined space, and there are certain safety hazards in the operation. Ventilation equipment needs to be prepared in advance to keep the ball ventilated before operations can be carried out.
[0003] Therefore, the current mode of only being able to replace the grid mesh from the inside out in a single continuous ball is not only time-consuming, labor-intensive, and has potential safety hazards, but also seriously affects the continuity of production. Therefore, it is very necessary to solve the technical problem of only being able to replace the grid mesh of a single continuous ball from the inside out, improve the continuity of production, reduce maintenance costs, shorten maintenance time, and reduce the labor intensity of employees. Summary of the invention
[0004] The purpose of the present invention is to provide a single continuous ball grid plate filtering system that solves the problem that the existing single continuous ball grid mesh can only be replaced from the inside out, which is not only difficult to replace and labor-intensive, but also has potential safety hazards. Another purpose of the present invention is to provide a grid mesh unit that can directly disassemble and replace the grid mesh from the outside of the single continuous ball.
[0005] The technical solution of the present invention is: a monomer continuous ball grid plate filtration system, which is special in that it includes a monomer continuous ball mill, a grid plate installed in the monomer continuous ball mill, and a grid grid unit fixed on the grid plate. The mud generated after grinding in the monomer continuous ball mill is filtered by the grid grid and enters the slurry outlet of the monomer continuous ball mill through the liquid outlet hole penetrated on the slurry outlet pipe wall of the grid grid unit, and then leaves the monomer continuous ball mill.
[0006] Preferably, the grid plate is in the shape of a fan-shaped plate, and a plurality of grid plates are spliced together to form a disc that fits the shape of the inner cavity of the monomer continuous ball mill.
[0007] Preferably, the grille plate is provided with a plurality of grille grid units.
[0008] Preferably, the grid unit comprises a slurry outlet pipe, a grid, a sealing plug, a locking block, a fixing sleeve and a locking nut;
[0009] The slurry outlet pipe is fixed on the grid plate;
[0010] The grid grid is fixed to one end of the grid grid tie rod and is built into the inner cavity of the slurry outlet pipe, and the grid grid is in contact with the end surface of the grid plate;
[0011] The sealing plug is densely filled in the inner cavity of the slurry outlet pipe, and a locking hole is penetrated in the center of the sealing plug;
[0012] The locking block is connected to the locking screw and then inserted into the locking hole. The locking block and the locking hole are interference fit. The end face of the locking block abuts against the other end of the grid grid tie rod to prevent the grid grid from axial displacement in the inner cavity of the slurry outlet pipe.
[0013] The slurry outlet pipe is provided with a plurality of liquid outlet holes on the pipe wall between the sealing plug and the grid grid;
[0014] The fixed sleeve is located at the other end of the slurry outlet pipe and its end is against the slurry outlet pipe. The locking screw passes through the bottom surface of the fixed sleeve and cooperates with the locking nut to connect the fixed sleeve with the sealing plug.
[0015] Another object of the present invention is to provide a grid grid unit for a single continuous ball grid plate filtering system, which is special in that it includes a slurry outlet pipe, a grid grid, a sealing plug, a locking block, a fixing sleeve, and a locking nut;
[0016] The grid grid is fixed to one end of the grid grid tie rod and is built into the inner cavity of the slurry outlet pipe, and the grid grid is in contact with the end surface of the grid plate;
[0017] The sealing plug is densely filled in the inner cavity of the slurry outlet pipe, and a locking hole is penetrated in the center of the sealing plug;
[0018] The locking block is connected to the locking screw and then inserted into the locking hole. The locking block and the locking hole are interference fit. The end face of the locking block abuts against the other end of the grid grid tie rod to prevent the grid grid from axial displacement in the inner cavity of the slurry outlet pipe.
[0019] The slurry outlet pipe is provided with a plurality of liquid outlet holes on the pipe wall between the sealing plug and the grid grid;
[0020] The fixed sleeve is located at the other end of the slurry outlet pipe and its end is against the slurry outlet pipe. The locking screw passes through the bottom surface of the fixed sleeve and cooperates with the locking nut to connect the fixed sleeve with the sealing plug.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The grid grid unit is fixed on the grid plate installed inside the monomer continuous ball grid plate filtration system. When the grid grid is blocked or damaged, only the left shell of the system needs to be removed to further directly replace the problematic grid grid unit outside the monomer continuous ball mill. There is no need to empty and clean the mud in the system, and the staff does not need to enter the monomer continuous ball for replacement, which eliminates the potential safety hazards when entering the monomer continuous ball mill for disassembly, reduces preparation time, and ensures production continuity;
[0023] At the same time, because the slurry outlet of the grille grid unit is located between the sealing plug and the grille grid, and the locking nut is set in the fixed sleeve, the mud is always out of contact with the locking nut, the locking nut will not be worn by the mud, and it is easy for employees to disassemble the locking nut, which improves work efficiency, reduces employees' labor intensity, and reduces maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a structural diagram of a single continuous ball grid plate filtration system (without the right shell);
[0025] Figure 2 It is a schematic diagram of the structure of a grid cell.
[0026] Main component symbols
[0027] 1Single continuous ball mill 11 Left shell 2 Grid Plate 3 grid cells 31 pulp outlet pipe 311 liquid outlet 32 grid mesh 321 grid grid rod 33 Sealing plug 331 locking hole 34 locking block 341 locking screw 35 fixed sleeve 36 Lock nut DETAILED DESCRIPTION
[0028] The present invention will be further described below in conjunction with the accompanying drawings:
[0029] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more explicit definition of the protection scope of the present invention. The directional terms mentioned in the present invention, such as "up", "down", "front", "back", "left", "right", "top", "bottom", etc., are only referenced to the directions of the attached drawings. Therefore, the directional terms used are used to illustrate and understand the present invention, rather than to limit the present invention.
[0030] See also Figure 1 , Figure 2 As shown, a monomer continuous ball grid plate filtering system comprises a monomer continuous ball mill 1, a grid plate 2 installed in the monomer continuous ball mill 1, and a grid grid unit 3 fixed on the grid plate 2. The left shell 11 of the monomer continuous ball mill 1 is a feed end, and the right shell (not shown in the figure) wraps the grid plate 2 and the grid grid unit 3 below the fixed sleeve 35 in the monomer continuous ball mill 1;
[0031] The grid plate 2 is fan-shaped, and a plurality of grid plates 2 are spliced together to form a disc that fits the inner cavity shape of the monomer continuous ball mill 1. The grid plate 2 is provided with a plurality of grid cells 3;
[0032] The grid unit 3 includes a slurry outlet pipe 31, a grid 32, a sealing plug 33, a locking block 34, a fixing sleeve 35, and a locking nut 36;
[0033] One end of the slurry outlet pipe 31 is fixed on the grid plate 2, and the other end is against the fixed sleeve 35;
[0034] The grid grid 32 is fixed to one end of the grid grid tie rod 321 and is built into the inner cavity of the slurry outlet pipe 31. The grid grid 32 is in contact with the end surface of the grid plate 2. The slurry in the single continuous ball mill 1 is filtered through the grid grid 32 and enters the inner cavity of the slurry outlet pipe 31.
[0035] The sealing plug 33 is densely filled in the inner cavity of the slurry outlet pipe 31, and a locking hole 331 is penetrated in the center of the sealing plug 33;
[0036] The locking block 34 is connected to the locking screw 341 and inserted into the locking hole 331. The locking block 34 and the locking hole 331 are interference-fitted. The end face of the locking block 34 abuts against the other end of the grid grid tie rod 321 to prevent the grid grid 32 from axial displacement in the inner cavity of the slurry outlet pipe 31. The grid grid 32 is always in contact with the end face of the grid plate 2.
[0037] The slurry outlet pipe 31 is provided with a plurality of liquid outlet holes 311 on the pipe wall between the sealing plug 33 and the grid grid 32;
[0038] The fixed sleeve 35 is located at the other end of the slurry outlet pipe 31. The cross-sectional radius of the fixed sleeve 35 is larger than the cross-sectional radius of the slurry outlet pipe and the end thereof abuts against the slurry outlet pipe 31. The locking screw 341 passes through the bottom surface of the fixed sleeve 35. The locking nut 36 is sleeved on the locking screw 341. The fixed sleeve 35 is fixed to the sealing plug 33 through the cooperation between the locking nut 36 and the locking screw 341.
[0039] When the monomer continuous ball mill is working, the raw material enters the monomer continuous ball mill 1 from the left shell 11 for grinding, and the slurry formed after grinding flows out from the liquid outlet 311, and then flows out from the slurry outlet of the right shell of the monomer continuous ball mill 1 to the next process.
[0040] When the grid needs to be replaced, the right shell of the single continuous ball mill 1 is disassembled, the locking nut 36 is disassembled with a tool, the fixing sleeve 35 is removed, the locking screw 341 is held, the locking block 34 is taken out together with the sealing plug 33, and finally the grid 32 is pulled out from the slurry discharge pipe 31 through the grid pull rod 321, and the new grid 32 is placed into the inner cavity of the slurry discharge pipe 31, and the grid 32 is brought into contact with the end face of the grid plate 2. After the sealing plug 33 and the fixing sleeve 35 are put in turn, the locking nut 36 is tightened with a tool to complete the replacement of the grid, and the right shell of the single continuous ball mill is installed as it is, and the replacement step is completed.
[0041] See also Figure 2 As shown, a grid grid unit for a single continuous ball grid plate filtering system includes a slurry outlet pipe 31, a grid grid 32, a sealing plug 33, a locking block 34, a fixing sleeve 35, and a locking nut 36;
[0042] The grid mesh 32 is fixed to one end of the grid mesh tie rod 321 and is built into the inner cavity of the slurry outlet pipe 31, and the grid mesh 32 is in contact with the grid plate end surface 2;
[0043] The sealing plug 33 is densely filled in the inner cavity of the slurry outlet pipe 31, and a locking hole 331 is penetrated in the center of the sealing plug 33;
[0044] The locking block 34 is connected to the locking screw 341 and inserted into the locking hole 331. The locking block 34 and the locking hole 331 are interference-fitted. The end face of the locking block 34 abuts against the other end of the grid grid tie rod 321 to prevent the grid grid 32 from axial displacement in the inner cavity of the slurry outlet pipe 31.
[0045] The slurry outlet pipe 31 is provided with a plurality of liquid outlet holes 311 on the pipe wall between the sealing plug 33 and the grid grid 32;
[0046] The fixing sleeve 35 is located at the other end of the slurry outlet pipe 31 and its end is against the slurry outlet pipe 31 . The locking screw 341 passes through the bottom surface of the fixing sleeve 35 and cooperates with the locking nut 36 to connect the fixing sleeve 35 with the sealing plug 33 .
[0047] The above description is only a preferred embodiment of the present invention. All equivalent changes and modifications made within the scope of the claims of the present invention should fall within the scope of the claims of the present invention.
Claims
1. A single continuous ball grid plate filtration system, characterized in that: It comprises a single continuous ball mill, a grid plate installed in the single continuous ball mill, and a grid grid unit fixed on the grid plate, wherein the grid plate is in the shape of a fan-shaped plate, and a plurality of grid plates are spliced together to form a disc that fits the shape of the inner cavity of the single continuous ball mill; a plurality of grid grid units are arranged on the grid plate; the grid grid unit comprises a slurry outlet pipe, a grid grid, a sealing plug, a locking block, a fixing sleeve, and a locking nut; The slurry outlet pipe is fixed on the grid plate; the grid grid is fixed to one end of the grid grid tie rod and then built into the inner cavity of the slurry outlet pipe, and the grid grid contacts the end face of the grid plate; the sealing plug is densely filled in the inner cavity of the slurry outlet pipe, and a locking hole is pierced through the center of the sealing plug; the locking block is connected to the locking screw and then inserted into the locking hole, and there is an interference fit between the locking block and the locking hole, and the end face of the locking block abuts against the other end of the grid grid tie rod to prevent the grid grid from axially displacing in the inner cavity of the slurry outlet pipe; a plurality of liquid outlet holes are pierced through the wall of the slurry outlet pipe between the sealing plug and the grid grid; the fixed sleeve is located at the other end of the slurry outlet pipe and the end portion abuts against the slurry outlet pipe, and the locking screw passes through the bottom surface of the fixed sleeve and cooperates with the locking nut to connect the fixed sleeve with the sealing plug; the slurry generated after grinding in the monomer continuous ball mill is filtered by the grid grid and enters the slurry outlet of the monomer continuous ball mill through the liquid outlet hole pierced through the slurry outlet pipe wall of the grid grid unit, and then leaves the monomer continuous ball mill.
2. A method for operating the single continuous ball grid plate filtration system according to claim 1, characterized in that: The following steps are involved: ⑴ When the monomer continuous ball mill is working, the raw material enters the monomer continuous ball mill from the left shell for grinding. The slurry formed after grinding flows out from the liquid outlet, and then flows out from the slurry outlet of the right shell of the monomer continuous ball mill to the next process; (2) When the grid needs to be replaced, disassemble the right shell of the single continuous ball mill, use tools to remove the locking nut, remove the fixing sleeve, hold the locking screw, take out the locking block and the sealing plug together, and finally pull the grid out of the slurry outlet pipe through the grid pull rod; ⑶ Place the new grid into the inner cavity of the slurry outlet pipe, make the grid contact with the end face of the grid plate, put in the sealing plug and the fixing sleeve in turn, tighten the locking nut with a tool, and the replacement of the grid is completed. Install the right shell of the single continuous ball mill as it is, and complete the replacement steps.
Citation Information
Patent Citations
Wet ball mill capable of discharging quickly
CN211660150U
Single continuous ball grating plate filtering system and grating grid unit
CN213725064U