A processing equipment for recycling shower gel plastic bottles
The automatic separation method of the exhaust fan, suction cup and cutter solves the safety hazards and low efficiency of manual separation of bottle bodies and labels in plastic bottle recycling, and achieves efficient and safe mechanized separation effect.
Patent Information
- Application Number
- CN202011275526.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-16
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2040-11-16
AI Technical Summary
In the prior art, when recycling plastic bottles, manually separating the bottle bodies and bottle labels poses a safety hazard, is inefficient, and is labor-intensive.
The machine uses a vacuum fan, suction cup and cutting knife to realize the automatic separation of plastic bottles through negative pressure diversion pipe and transmission roller group, and uses mechanized and programmed operations to complete the separation of bottle body and bottle label.
It achieves efficient and safe separation of bottle body and bottle label, reduces workers' labor intensity, avoids the safety hazards of manual cutting, and improves separation efficiency.
Smart Images

Figure CN112265186B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of processing equipment for recycling shower gel plastic bottles, and specifically relates to a recycling processing device, and more particularly to processing equipment for recycling shower gel plastic bottles. Background Art
[0002] Plastic bottles are primarily made from materials like polyethylene or polypropylene, with various organic solvents added. These are widely made from polyester, polyethylene, or polypropylene, with the corresponding organic solvents added. After high-temperature heating, they are blow-molded, extruded, or injection-molded through plastic molds. These are primarily used as disposable plastic packaging for liquids or solids, such as beverages, detergents, food, pickles, honey, dried fruit, cooking oil, and pesticides. They are characterized by being unbreakable, low-cost, highly transparent, and made from food-grade raw materials.
[0003] After use, plastic bottles need to be recycled in a timely manner. After recycling, they can be processed into packaging materials, daily necessities, industrial products, household products, etc. When recycling plastic bottles, the bottle labels and the bottle bodies need to be separated and recycled separately. The existing separation method generally relies on manual separation using a blade. When workers use a blade, there are certain safety hazards. In addition, the efficiency of manually separating the bottle body and the bottle label is low, and the labor intensity of workers is high. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Summary of the Invention
[0004] In order to overcome the shortcomings of the existing technology, a processing equipment for recycling shower gel plastic bottles is now provided, which can effectively solve the problems of manual separation of bottle bodies and bottle labels in the existing technology, such as safety hazards, low efficiency, and high labor intensity.
[0005] To achieve the above-mentioned purpose, the technical solution of the present invention is: a processing equipment for recycling shower gel plastic bottles, comprising a transmission support assembly, a sorting and cutting assembly and a blanking assembly, wherein the transmission support assembly is arranged on the left side of the blanking assembly, and the blanking assembly is arranged on the side of the transmission support assembly, and the transmission support assembly comprises a support frame, a transmission roller group A, a transmission roller group B, a transmission roller group C, a transmission wheel, a belt, a transmission gear group and a transmission motor, wherein the transmission roller group A, the transmission roller group B and the transmission roller group C are respectively arranged at the upper, middle and lower positions of the support frame, and the transmission gear group is arranged on the support frame between the left end of the transmission roller group B and the left end of the transmission roller group C, and the rotating shaft of the transmission motor is connected to the transmission roller group B The rotating shafts of the transmission roller group A, the transmission roller group B, the transmission roller group C and the transmission gear group are all provided with transmission wheels, wherein the rotating shaft of the transmission roller group B is provided with two transmission wheels, the transmission roller group A and the transmission roller group B are connected by a belt, the other transmission wheel of the transmission roller group B is connected to the transmission wheel on the transmission gear group through a belt, and the other transmission wheel on the transmission gear group is connected to the transmission wheel on the transmission roller group C through a belt, and the transmission roller group A, the transmission roller group B and the transmission roller group C are all provided with conveyor belts.
[0006] Furthermore, the sorting and cutting assembly includes a rotating motor, a helical bevel gear, a helical bevel gear ring, an exhaust fan, an exhaust pipe, a closing mechanism, a drum bin, a diversion pipe, a suction cup, a cutting knife and a baffle. The exhaust fan is arranged on a support frame, the rotating motor is arranged on the support frame, a helical bevel gear is arranged at the end of the rotating motor, the helical bevel gear is meshed and connected to the helical bevel gear ring, the helical bevel gear ring is arranged on the side of the drum bin, the exhaust fan is arranged on the support frame below the rotating motor, the exhaust fan is connected to the drum bin through the exhaust pipe, the drum bin is connected to the exhaust pipe through a bearing, the drum bin is mounted on the support frame through the exhaust pipe, the diversion pipe is evenly distributed on the outer wall of the drum bin, the suction cup is arranged at the end of the diversion pipe, the cutting knife is arranged at the right end of the transmission roller group A, and the baffles are respectively arranged at the right ends of the transmission roller group A and the transmission roller group B.
[0007] Furthermore, the unloading assembly includes telescopic legs, a material box, a unloading motor, a unloading barrel, a unloading port, a unloading roller group and a unloading gear. The material box is arranged above the telescopic legs, the unloading barrel is arranged on the side of the support frame, the unloading port is located at the bottom of the material box, the unloading roller group is arranged inside the material box, and the rotating shaft of the unloading roller group is provided with unloading gears that mesh with each other. The unloading motor is arranged on the outer wall of the side of the material box, and the unloading motor drives the unloading roller group through a transmission wheel and a belt.
[0008] Furthermore, an opening and closing cover is provided on the side wall of the material box corresponding to the discharge port, the bottom of the opening and closing cover is hingedly connected to the material box, and the top is connected to the material box through a retaining hand wheel.
[0009] Furthermore, a bottle body collection box is placed below the left end of the transmission roller group A, and a bottle label collection box is placed below the left end of the transmission roller group B.
[0010] Furthermore, the closing mechanism includes a boss arranged inside the drum bin, an inner support rod, a spring, an outer support rod, a sealing plug, a limit frame and a walking wheel, the end of the inner support rod is fixedly connected to the exhaust pipe, and the other end is connected to the outer support rod through a spring, the outer support rod is slidably arranged outside the inner support rod, the end of the outer support rod is provided with a sealing plug, the limit frame is fixedly arranged on the outer support rod, and the end of the limit frame is provided with a walking wheel, the walking wheel runs on the boss, the bosses are all distributed inside the drum bin, the cross-section of the boss is trapezoidal, and each boss is separated by a shunt pipe. When the sealing plug is located at the connection between the shunt pipe and the drum bin, the walking wheel is located at the lowest point of the boss.
[0011] Beneficial effects of the shower gel plastic bottle recycling processing equipment of the present invention:
[0012] 1. The processing equipment for recycling shower gel plastic bottles of the present invention uses an exhaust fan to create negative pressure in the diversion pipe, and separates the bottle body and bottle label of the plastic bottles by sucking them up with a suction cup. This can realize programmed operation and has a faster separation operation efficiency.
[0013] 2. The shower gel plastic bottle recycling processing equipment of the present invention uses programmed operations, which greatly reduces the labor intensity of workers. When the plastic bottles are conveyed in the diversion pipe, the cutter automatically cuts the bottle labels, avoiding the manual use of the cutter and greatly reducing safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a front view structural schematic diagram of the processing equipment for recycling shower gel plastic bottles of the present invention;
[0015] Figure 2 It is a rear structural schematic diagram of the shower gel plastic bottle recycling processing equipment of the present invention;
[0016] Figure 3 It is a structural schematic diagram of the sealing mechanism and the drum bin of the processing equipment for recycling shower gel plastic bottles of the present invention;
[0017] Figure 4 yes Figure 1 Schematic diagram of the cross-sectional structure along the middle line AA;
[0018] Figure 5 It is a rear structural schematic diagram of the shower gel plastic bottle recycling processing equipment of the present invention;
[0019] Figure 6 It is a schematic top view of the structure of the baffle of the processing equipment for recycling shower gel plastic bottles of the present invention;
[0020] Figure 7 The present invention is a top view of the structure of a cutter of a processing equipment for recycling shower gel plastic bottles.
[0021] In the picture:
[0022] 1-Support assembly: 101-Support frame, 102-Transmission roller group A, 103-Transmission roller group B, 104-Transmission roller group C, 105-Transmission wheel, 106-Belt, 107-Transmission gear group, 108-Transmission motor, 109-Conveyor belt;
[0023] 2- Sorting and cutting assembly: 201- Rotating motor, 202- Helical bevel gear, 203- Helical bevel gear ring, 204- Exhaust fan, 205- Exhaust pipe, 206- Closing mechanism, 207- Drum bin, 208- Diverter pipe, 209- Suction cup, 210- Cutting knife, 211- Baffle, 212- Bottle body collection box, 213- Bottle label collection box, 214- Boss, 215- Inner support rod, 216- Spring, 217- Outer support rod, 218- Sealing plug, 219- Limiting frame, 220- Travel wheel;
[0024] 3- Unloading assembly: 301- telescopic legs, 302- material box, 303- unloading motor, 304- unloading barrel, 305- unloading port, 306- unloading roller group, 307- unloading gear, 308- opening and closing cover, 309- retaining handwheel. DETAILED DESCRIPTION
[0025] The following is a more detailed description of the shower gel plastic bottle recycling equipment of the present invention with reference to the accompanying drawings and through specific embodiments.
[0026] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention. Example
[0027] See also Figure 1 、 Figure 2, a shower gel plastic bottle recycling processing equipment, the shower gel plastic bottle recycling processing equipment of the present invention, uses an exhaust fan to create a negative pressure in the diversion pipe, and separates the bottle body and bottle label of the plastic bottle by a sorting method of sucking the plastic bottle through a suction cup, which can realize programmed operation and has faster separation operation efficiency. The use of programmed operation greatly reduces the labor intensity of workers. When the plastic bottle is conveyed in the diversion pipe, the cutter automatically cuts the bottle label, avoiding the procedure of manual use of the cutter, and greatly reducing safety hazards. It includes a transmission support assembly 1, a sorting and cutting assembly 2 and a blanking assembly 3. The transmission support assembly 1 is arranged on the left side of the blanking assembly 3, and the blanking assembly 3 is arranged on the side of the transmission support assembly 1.
[0028] See also Figure 1 、 Figure 2 The transmission support assembly 1 includes a support frame 101, a transmission roller group A102, a transmission roller group B103, a transmission roller group C104, a transmission wheel 105, a belt 106, a transmission gear group 107 and a transmission motor 108. The transmission roller group A102, the transmission roller group B103 and the transmission roller group C104 are respectively arranged at the upper, middle and lower positions of the support frame 101. The transmission roller group A is used to transmit the bottle body, the transmission roller group B is used to transmit the bottle label, and the transmission roller group C is used to transmit the plastic bottle without the bottle body and the bottle label separated. The transmission gear group 107 is arranged on the support frame 101 between the left end of the transmission roller group B103 and the left end of the transmission roller group C104. The transmission gear group is used to transmit the transmission roller group C through the transmission roller group B. The rotating shaft of the transmission motor 108 is connected to the transmission roller group B103 The rotating shafts of the transmission roller group A102, the transmission roller group B103, the transmission roller group C104 and the transmission gear group 107 are all provided with transmission wheels 105, wherein the rotating shaft of the transmission roller group B103 is provided with two transmission wheels 105, which are used to simultaneously connect the transmission wheel of the transmission roller group A and the transmission wheel of the transmission gear group, the transmission roller group A102 and the transmission wheel 105 of the transmission roller group B103 are connected by a belt 106, the other transmission wheel 105 of the transmission roller group B103 is connected to the transmission wheel 105 on the transmission gear group 107 by a belt 106, and the other transmission wheel 105 on the transmission gear group 107 is connected to the transmission wheel 105 on the transmission roller group C104 by a belt 106, and the transmission roller group A102, the transmission roller group B103 and the transmission roller group C104 are all provided with a conveyor belt 109.
[0029] See also Figure 1 、 Figure 2 、 Figure 3 、 Figure 6 、 Figure 7, the sorting and cutting assembly 2 includes a rotating motor 201, a helical bevel gear 202, a helical bevel gear ring 203, an exhaust fan 204, an exhaust pipe 205, a closing mechanism 206, a drum bin 207, a diverter pipe 208, a suction cup 209, a cutting knife 210 and a baffle 211, the exhaust fan 204 is arranged on the support frame 101, the rotating motor 201 is arranged on the support frame 101, the end of the rotating motor 201 is provided with a helical bevel gear 202, the helical bevel gear 202 is meshed and connected to the helical bevel gear ring 203, the helical bevel gear ring 203 is arranged on the side of the drum bin 207, the rotating motor is used to drive the helical bevel gear ring to rotate through the helical bevel gear, thereby driving the drum bin to rotate, the exhaust fan 204 is arranged on the support frame 101 below the rotating motor 201, the exhaust fan 204 is exhausted through the exhaust fan 204 The air duct 205 is connected to the roller bin 207, and the roller bin 207 is connected to the exhaust duct 205 through a bearing. The roller bin 207 is mounted on the support frame 101 through the exhaust duct 205. The exhaust duct is the support shaft of the central control, so that it can be erected with the length of the roller while extracting airflow. The diversion pipe 208 is evenly distributed on the outer wall of the roller bin 207, and the suction cup 209 is arranged at the end of the diversion pipe 208. The suction cup is used to suck plastic bottles. The cutter 210 is arranged at the right end of the transmission roller group A102, and the baffle 211 is respectively arranged at the right ends of the transmission roller group A102 and the transmission roller group B103. A bottle body collection box 212 is placed below the left end of the transmission roller group A102, and the bottle body collection box is used to collect bottle bodies. A bottle label collection box 213 is placed below the left end of the transmission roller group B103, and the bottle label collection box is used to collect bottle labels.
[0030] See also Figure 3 The closing mechanism 206 includes a boss 214, an inner support rod 215, a spring 216, an outer support rod 217, a sealing plug 218, a limit frame 219 and a walking wheel 220 arranged inside the roller bin 207. The end of the inner support rod 215 is fixedly connected to the exhaust pipe 205, and the other end is connected to the outer support rod 217 through a spring 216. The outer support rod 217 is slidably arranged outside the inner support rod 215. The inner support rod, the outer support rod and the spring form a telescopic rod that can be extended and retracted at any time. A sealing plug 218 is provided at the end of the outer support rod 217. The sealing plug is used to seal the interface between the shunt pipe and the roller bin. The limit frame 219 is fixedly arranged at On the outer support rod 217, a walking wheel 220 is provided at the end of the limiting frame 219, and the walking wheel 220 runs on the boss 214. The bosses 214 are evenly distributed inside the roller bin 207. The cross-section of the boss 214 is trapezoidal. The limiting frame and the walking wheel are used to support the outer support rod so that the outer support rod and the inner support rod can be extended and retracted according to the shape of the boss. Each boss 214 is separated by a diverter tube 208. Being separated by a diverter tube allows each diverter tube to be closed when passing through the sealing plug. When the sealing plug 218 is located at the connection between the diverter tube 208 and the roller bin 207, the walking wheel 220 is located at the lowest point of the boss 214.
[0031] See also Figure 1 、 Figure 4 、 Figure 5 The unloading assembly 3 includes a telescopic support leg 301, a material box 302, a unloading motor 303, a unloading barrel 304, a unloading port 305, a unloading roller group 306 and a unloading gear 307. The material box 302 is arranged above the telescopic support leg 301. The telescopic support leg is used to make the material box and the unloading port rise and fall in a cycle so that the plastic bottles inside can be orderly transmitted to the transmission roller group C through the unloading barrel. The unloading barrel 304 is arranged on the side of the support frame 101, and the unloading port 305 is located at the bottom of the material box 302. The unloading roller group 306 is arranged inside the material box 302. The unloading roller group is used to sort the plastic bottles so that the plastic bottles fall at an angle. To the bottom, the unloading gears 307 that mesh with each other are set on the rotating shaft of the unloading roller group 306, and the unloading motor 303 is set on the outer wall of the side of the material box 302. The unloading motor 303 drives the unloading roller group 306 through the transmission wheel 105 and the belt 106. An opening and closing cover 308 is provided on the side wall of the material box 302 corresponding to the unloading port 305. The bottom of the opening and closing cover 308 is hingedly connected to the material box 302, and the top is connected to the material box 302 through a retaining handwheel 309. The opening and closing cover is used to prevent plastic bottles from getting stuck at the unloading port and the unloading barrel. When the plastic bottle is stuck at the unloading port and the unloading barrel, the opening and closing cover can be opened to take it out.
[0032] The method of using this device: When the device is in use, the unloading motor, telescopic legs, rotating motor, transmission motor and exhaust fan are started. The unloading motor drives the unloading roller group to run through the transmission wheel and the belt. The unloading roller group runs to transfer the plastic bottles through the channel inside the material box to the unloading port. The unloading port and the unloading barrel are separated and dropped at a regular time under the action of the telescopic legs. The plastic bottles are transferred one by one through the unloading barrel to the conveyor belt of the conveying roller group C in an orderly manner. The transmission motor drives the transmission roller group A and the transmission roller group C to run through the transmission roller group B. The transmission roller group C drives the plastic bottles to move to the right at a uniform speed. When the plastic bottles on the transmission roller group C move to the bottom of the suction cup, the exhaust fan runs through the roller bin, the diversion pipe and the suction cup to suck up the bottle label of the plastic bottle. The rotating motor drives the roller bin to rotate through the helical bevel gear and the helical bevel gear ring. The rotation of the roller bin also drives the suction cup The diversion pipe of the plastic bottle rotates, and the diversion pipe drives the plastic bottle to pass through the cutter, which cuts the bottle label on the outside of the plastic bottle. The baffle arranged on the transmission roller group A blocks the plastic bottle body and transmits it to the bottle body collection box through the transmission roller group A, completing the separation of the bottle body and the bottle label. The bottle label continues to rotate under the suction of the suction cup. When it rotates to the transmission roller group B, while the roller bin rotates, the walking wheel drives the outer support rod to extend to the connection between the diversion pipe and the roller bin under the influence of the boss. The outer support rod drives the sealing plug to close the diversion pipe near the transmission roller group B. After sealing, the bottle label is no longer subject to the suction of the diversion pipe and naturally falls to the transmission roller group B, and is then transmitted to the bottle label collection box by the transmission roller group B, completing the separate recovery of the bottle body and the bottle label. When in use, the device can use a mechanical method to cut the bottle label, reducing the safety hazards of workers, and can perform programmed operations with high efficiency and low labor intensity.
[0033] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning understood by persons of ordinary skill in the field to which the invention belongs. The use of "one" or "an" and other similar words in the specification and claims of this application does not necessarily indicate a quantitative limitation. "Include" or "comprising" and other similar words mean that the elements or objects preceding the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and other similar words are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0034] The exemplary embodiments of the present invention are described in detail above with reference to preferred embodiments. However, it will be understood by those skilled in the art that, without departing from the concept of the present invention, various variations and modifications may be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention may be made without exceeding the scope of protection of the present invention.
Claims
1. A processing equipment for recycling shower gel plastic bottles, characterized by: It includes a transmission support assembly, a sorting and cutting assembly and a blanking assembly. The transmission support assembly is arranged on the left side of the blanking assembly. The blanking assembly is arranged on the side of the transmission support assembly. The transmission support assembly includes a support frame, a transmission roller group A, a transmission roller group B, a transmission roller group C, a transmission wheel, a belt, a transmission gear group and a transmission motor. The transmission roller group A, the transmission roller group B and the transmission roller group C are respectively arranged at the upper, middle and lower positions of the support frame. The transmission gear group is arranged on the support frame between the left end of the transmission roller group B and the left end of the transmission roller group C. The rotating shaft of the transmission motor is connected to the transmission roller group B. The rotating shafts of the transmission roller group A, the transmission roller group B, the transmission roller group C, and the transmission gear group are all provided with transmission wheels, wherein the rotating shaft of the transmission roller group B is provided with two transmission wheels, the transmission roller group A is connected to the transmission wheels of the transmission roller group B by a belt, the other transmission wheel of the transmission roller group B is connected to the transmission wheel on the transmission gear group by a belt, and the other transmission wheel on the transmission gear group is connected to the transmission wheel on the transmission roller group C by a belt, and the transmission roller group A, the transmission roller group B, and the transmission roller group C are all provided with conveyor belts; The sorting and cutting assembly includes a rotating motor, a helical bevel gear, a helical bevel gear ring, an exhaust fan, an exhaust pipe, a closing mechanism, a drum bin, a diversion pipe, a suction cup, a cutting knife and a baffle. The exhaust fan is arranged on a supporting frame, the rotating motor is arranged on the supporting frame, a helical bevel gear is arranged at the end of the rotating motor, the helical bevel gear is meshed and connected to the helical bevel gear ring, the helical bevel gear ring is arranged on the side of the drum bin, the exhaust fan is arranged on the supporting frame below the rotating motor, the exhaust fan is connected to the drum bin through the exhaust pipe, the drum bin is connected to the exhaust pipe through a bearing, the drum bin is mounted on the supporting frame through the exhaust pipe, the diversion pipe is evenly distributed on the outer wall of the drum bin, the suction cup is arranged at the end of the diversion pipe, the cutting knife is arranged at the right end of the transmission roller group A, and the baffles are respectively arranged at the right ends of the transmission roller group A and the transmission roller group B; The unloading assembly includes telescopic legs, a material box, a unloading motor, a unloading barrel, a unloading port, an unloading roller group and an unloading gear. The material box is arranged above the telescopic legs, the unloading barrel is arranged on the side of the support frame, the unloading port is located at the bottom of the material box, the unloading roller group is arranged inside the material box, and the rotating shaft of the unloading roller group is provided with unloading gears that mesh with each other. The unloading motor is arranged on the outer wall of the side of the material box, and the unloading motor drives the unloading roller group through a transmission wheel and a belt. The closing mechanism includes a boss arranged inside the drum bin, an inner support rod, a spring, an outer support rod, a sealing plug, a limit frame and a walking wheel, wherein the end of the inner support rod is fixedly connected to the exhaust pipe, and the other end is connected to the outer support rod through a spring, the outer support rod is slidably arranged outside the inner support rod, the end of the outer support rod is provided with a sealing plug, the limit frame is fixedly arranged on the outer support rod, and the end of the limit frame is provided with a walking wheel, the walking wheel runs on the boss, the bosses are uniformly distributed inside the drum bin, the cross-section of the boss is trapezoidal, and each boss is separated by a shunt pipe. When the sealing plug is located at the connection between the shunt pipe and the drum bin, the walking wheel is located at the lowest point of the boss.
2. The shower gel plastic bottle recycling equipment according to claim 1, characterized in that: An opening and closing cover is provided on the side wall of the material box corresponding to the discharge port. The bottom of the opening and closing cover is hingedly connected to the material box, and the top is connected to the material box through a retaining hand wheel.
3. The shower gel plastic bottle recycling equipment according to claim 1, characterized in that: A bottle body collecting box is placed below the left end of the transmission roller group A, and a bottle label collecting box is placed below the left end of the transmission roller group B.
Citation Information
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