A punching device for flexible pipe casting

Abstract

The present invention discloses a punching device for flexible pipe casting, which relates to the technical field of flexible pipe punching. To solve the problem that in the existing flexible pipe casting process, punching processing is required, and during the punching operation, users need to manually replace the punching head, resulting in a decrease in the overall punching efficiency. The flexible pipe punching mechanism body is composed of a punching processing end, a conveying end, and a material receiving end. An installation table is installed above the punching processing end, and a storage box is installed below the installation table. A driving motor is installed at the middle position inside the storage box, and a coupling is installed at the output end of the driving motor. A transmission rod is installed at the upper end of the coupling. The output end of the driving motor is in transmission connection with the transmission rod through the coupling. An electric hydraulic lifting platform is installed at the lower end of the driving motor. Clamping mechanisms are installed on both sides of the upper end of the transmission rod. A second electric slide rail is installed at the upper end inside the storage box.

Description

Technical Field

[0001] The present invention relates to the technical field of flexible pipe punching, and specifically to a punching device for flexible pipe casting. Background Technique

[0002] In modern industrial production, the punching machine, as a key device for processing various flat holes in modern times, uses new forming technologies to process holes, with high precision, accurate positioning, and short production cycles, replacing traditional equipment. With the development of high and new technologies, the application fields of punching machines have become increasingly extensive, expanding from the initial defense and aerospace fields to mechanical, medical, and other fields; according to the shape of the materials to be processed, punching machines are divided into flat plate punching machines, round pipe punching machines, square pipe punching machines, U-shaped steel punching machines, etc.; according to the needs of different industries, different parts, and their thicknesses, lightweight, professional, bill, and factory punching machines have been designed, such as fully automatic professional punching machines for enterprises and institutions, personal economic staplers, etc.; now, in order to adapt to the trend of the times and meet the market needs, punching machines are developing towards being beautiful and efficient. Generally, the accurate name is punching machine, also called CCD punching machine, and many people call it target punching machine.

[0003] However, during the existing flexible pipe casting process, punching processing is required. During the punching operation, users need to manually replace the punching head, resulting in a problem of reduced overall punching efficiency; therefore, it does not meet the existing requirements, and for this reason, we propose a punching device for flexible pipe casting. Summary of the Invention

[0004] The purpose of the present invention is to provide a punching device for flexible pipe casting to solve the problem in the above background technique that during the existing flexible pipe casting process, punching processing is required, and during the punching operation, users need to manually replace the punching head, resulting in a reduction in overall punching efficiency.

[0005] To achieve the above object, the present invention provides the following technical solution: A punching device for flexible pipe casting, including the main body of the flexible pipe punching mechanism. The main body of the flexible pipe punching mechanism is composed of a punching processing end, a conveying end, and a material receiving end. Above the punching processing end, there is an installation table. Below the installation table, there is a storage box. At the middle position inside the storage box, there is a driving motor. The output end of the driving motor is equipped with a coupling. The upper end of the coupling is equipped with a transmission rod. The output end of the driving motor is in transmission connection with the transmission rod through the coupling. Below the driving motor, there is an electric hydraulic lifting platform. On both sides of the upper end of the transmission rod, there are clamping mechanisms. At the upper end inside the storage box, there is a second electric slide rail. The lower surface of the second electric slide rail is equipped with a second electric slider. Below the second electric slider, there is a second cylinder. The upper end of the second cylinder is slidably connected to the second electric slide rail through the second electric slider. The output end of the second cylinder is equipped with a pneumatic clamp. Below the pneumatic clamp, there is a punching head. One end of the punching head is equipped with a magnetic installation screw channel. On the upper surface of the storage box, there is a placement board. On both sides of the placement board, there are first electric slide rails. There is a connection channel between the placement board and the storage box.

[0006] Preferably, above the installation table, there is a first cylinder. The output end of the first cylinder is equipped with a punching rod. The lower end of the punching rod is equipped with a punching mechanism. The output end of the first cylinder is in transmission connection with the punching mechanism through the punching rod.

[0007] Preferably, on the outer wall of the punching rod, there is a driven block. Below the driven block, there is a limiting block.

[0008] Preferably, on both sides of the limiting block, there are observation mechanisms.

[0009] Preferably, on one side of the first cylinder, there is a dust treatment box. Below the dust treatment box, there is a dust suction pipe. At the upper end inside the dust treatment box, there is a fan. At the upper end of the dust treatment box, there is an exhaust port.

[0010] Preferably, below the fan, there is an activated carbon filter.

[0011] Preferably, at one end of the conveying end, there is a docking platform. Below the docking platform, there is a support frame. On the outer wall of the support frame, there is a driving mechanism.

[0012] Preferably, at one end of the docking platform, there is a conveyor belt. Below the conveyor belt, there is a conveyor belt fixing frame.

[0013] Preferably, a receiving bin is installed at one end of the material receiving end, a bin cover is installed at the upper end of the receiving bin, a connecting hinge is installed between the bin cover and the receiving bin, and one end of the bin cover is rotatably connected to the receiving bin through the connecting hinge.

[0014] Preferably, an observation window is installed between the installation table and the storage box, and a box door is installed on the outer wall of the front end face of the storage box.

[0015] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0016] 1. In the present invention, a second electric slide rail is installed in the storage box. The second electric slide rail drives the second electric slider so that the second air cylinder can move horizontally. A pneumatic clamp is installed at the output end of the second air cylinder. The second air cylinder drives the pneumatic clamp to clamp the punching head to be replaced downward. Then it is moved to the driving motor and the punching head is placed at the clamping mechanism. An electric hydraulic lifting platform is installed below the driving motor, and the electric hydraulic lifting platform can drive the driving motor to move up and down. When the punching head needs to be replaced, the electric hydraulic lifting platform lifts the driving motor, and the first electric slide rail slides the placement plate open, so that the transmission rod of the driving motor and the clamping mechanism pass through the connection channel. Since a magnetic installation screw channel is installed at the end of the punching head facing the punching mechanism, it can be magnetically adsorbed at the punching mechanism. At this time, the driving motor drives the transmission rod to rotate and tighten it, so as to achieve the purpose of replacing the punching head. After that, only need to use the electric hydraulic lifting platform to move the driving motor downward into the storage box for placement again, and the upper first electric slide rail slides the placement plate inward to close again, so that the next punching operation can be carried out. Compared with general flexible tube punching mechanisms, the present invention can avoid operators from replacing the punching head, improve the efficiency of the whole replacement process, and thus facilitate users to use.

[0017] 2. By using the fan, dust can be sucked from the dust suction pipe into the internal activated carbon filter for filtration. There are several activated carbons in the activated carbon filter, and the dust gas can be adsorbed and purified by relying on several activated carbons. Then the gas is discharged from the exhaust port, improving the environmental protection of the whole punching process.

[0018] 3. A support frame is installed below the docking platform, and a driving mechanism is installed on the outer wall of the support frame. The docking platform is used to facilitate the user to connect with the conveyor belt, so that effective feeding operation can be carried out. One end of the bin cover is rotatably connected to the receiving bin through the connecting hinge. The receiving bin is used to store the punched flexible tube, and the bin cover facilitates the user to open it to take out the flexible tube inside. The advantage of this is that the combination of material receiving and feeding is integrated, reducing the floor area of the machine body and enhancing the practicality of the whole machine. Description of the Drawings

[0019] Figure 1 Schematic diagram of the overall structure of the present invention;

[0020] Figure 2 Schematic diagram of the partial structure of the first cylinder of the present invention;

[0021] Figure 3 Schematic diagram of the partial structure of the placement plate of the present invention;

[0022] Figure 4 Schematic diagram of the partial structure of the storage box of the present invention;

[0023] Figure 5 Schematic diagram of the partial structure of the punching head of the present invention;

[0024] Figure 6 Schematic diagram of the partial structure of the dust treatment box of the present invention;

[0025] In the figure: 1. Flexible tube punching mechanism body; 2. Punching processing end; 3. Conveying end; 4. Material receiving end; 5. Docking platform; 6. Support frame; 7. Driving mechanism; 8. Conveyor belt; 9. Conveyor belt fixing frame; 10. Installation platform; 11. Observation window; 12. Storage box; 13. Box door; 14. Material receiving bin; 15. Bin cover; 16. Connecting hinge; 17. First cylinder; 18. Punching rod; 19. Punching mechanism; 20. Driven block; 21. Placement plate; 22. Limiting block; 23. Observation mechanism; 24. Connecting channel; 25. First electric slide rail; 26. Second electric slide rail; 27. Second electric slider; 28. Second cylinder; 29. Pneumatic clamp; 30. Punching head; 31. Magnetic installation screw channel; 32. Clamping mechanism; 33. Driving motor; 34. Coupling; 35. Transmission rod; 36. Electric hydraulic lifting table; 37. Dust treatment box; 38. Suction pipe; 39. Fan; 40. Activated carbon filter; 41. Exhaust port. Specific embodiments

[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0027] Please refer to Figure 1-6, an embodiment provided by the present invention: a punching device for flexible pipe casting, including the flexible pipe punching mechanism body 1. The flexible pipe punching mechanism body 1 is composed of a punching processing end 2, a conveying end 3, and a material receiving end 4. Above the punching processing end 2, there is an installation table 10. Below the installation table 10, there is a storage box 12. At the middle position inside the storage box 12, there is a driving motor 33. The output end of the driving motor 33 is equipped with a coupling 34. The upper end of the coupling 34 is equipped with a transmission rod 35. The output end of the driving motor 33 is in transmission connection with the transmission rod 35 through the coupling 34. The lower end of the driving motor 33 is equipped with an electric hydraulic lifting platform 36. On both sides of the upper end of the transmission rod 35, there are clamping mechanisms 32. At the upper end inside the storage box 12, there is a second electric slide rail 26. The lower surface of the second electric slide rail 26 is equipped with a second electric slider 27. Below the second electric slider 27, there is a second cylinder 28. The upper end of the second cylinder 28 is slidably connected to the second electric slide rail 26 through the second electric slider 27. The output end of the second cylinder 28 is equipped with a pneumatic fixture 29. Below the pneumatic fixture 29, there is a punching head 30. One end of the punching head 30 is equipped with a magnetic installation screw channel 31. On the upper surface of the storage box 12, there is a placement plate 21. On both sides of the placement plate 21, there are first electric slide rails 25. Between the placement plate 21 and the storage box 12, there is a connection channel 24.

[0028] Furthermore, above the installation table 10, there is a first cylinder 17. The output end of the first cylinder 17 is equipped with a punching rod 18. The lower end of the punching rod 18 is equipped with a punching mechanism 19. The output end of the first cylinder 17 is in transmission connection with the punching mechanism 19 through the punching rod 18. The first cylinder 17 drives the punching rod 18 and the punching mechanism 19 to move downward, enabling it to have the effect of punching.

[0029] Furthermore, on the outer wall of the punching rod 18, there is a driven block 20. Below the driven block 20, there is a limiting block 22. When the driven block 20 moves downward, it touches the limiting block 22 for limiting.

[0030] Furthermore, on both sides of the limiting block 22, there are observation mechanisms 23, which are used to observe the situation of replacing the punching head 30.

[0031] Furthermore, on one side of the first cylinder 17, there is a dust treatment box 37. Below the dust treatment box 37, there is a dust suction pipe 38. At the upper end inside the dust treatment box 37, there is a fan 39. At the upper end of the dust treatment box 37, there is an exhaust port 41. By using the fan 39, dust can be sucked from the dust suction pipe 38 into the internal activated carbon filter 40 for filtration, and then the gas is discharged from the exhaust port 41, improving the environmental protection of the entire punching process.

[0032] Further, an activated carbon filter 40 is installed below the fan 39. There is a number of activated carbon in the activated carbon filter 40. Relying on the number of activated carbon, the dust gas can be adsorbed and purified, improving the overall dust purification effect.

[0033] Further, a docking station 5 is installed at one end of the conveying end 3. A support frame 6 is installed below the docking station 5. A driving mechanism 7 is installed on the outer wall of the support frame 6. The docking station 5 is used to facilitate the connection between the user and the conveyor belt 8, enabling effective feeding operation.

[0034] Further, a conveyor belt 8 is installed at one end of the docking station 5. A conveyor belt fixing frame 9 is installed below the conveyor belt 8. The conveyor belt 8 is used to convey the flexible pipe.

[0035] Further, a receiving bin 14 is installed at one end of the receiving end 4. A bin cover 15 is installed at the upper end of the receiving bin 14. A connecting hinge 16 is installed between the bin cover 15 and the receiving bin 14. One end of the bin cover 15 is rotatably connected to the receiving bin 14 through the connecting hinge 16. The receiving bin 14 is used to store the flexible pipe after punching. The bin cover 15 and the connecting hinge 16 can facilitate the user to open it to take out the internal flexible pipe.

[0036] Further, an observation window 11 is installed between the installation table 10 and the storage box 12. A box door 13 is installed on the outer wall of the front end face of the storage box 12. The observation window 11 is used to facilitate the user to observe the punching situation. The box door 13 is convenient for the user to open for internal maintenance, making it more convenient for the user to use.

[0037] Working principle: When in use, a second electric slide rail 26 is installed in the storage box 12. The second electric slide rail 26 drives the second electric slider 27, enabling the second air cylinder 28 to move horizontally. A pneumatic clamp 29 is installed at the output end of the second air cylinder 28. The second air cylinder 28 drives the pneumatic clamp 29 to clamp the punching head 30 to be replaced downward. Then, it is moved to the driving motor 33, and the punching head 30 is placed at the clamping mechanism 32. An electric hydraulic lifting platform 36 is installed below the driving motor 33. The electric hydraulic lifting platform 36 can drive the driving motor 33 to move up and down. When the punching head 30 needs to be replaced, the electric hydraulic lifting platform 36 raises the driving motor 33, and the first electric slide rail 25 slides the placement plate 21 away, allowing the transmission rod 35 of the driving motor 33 and the clamping mechanism 32 to pass through the connection channel 24. Since a magnetic mounting screw channel 31 is installed at one end of the punching head 30 facing the punching mechanism 19, it can be magnetically adsorbed at the punching mechanism 19. At this time, the driving motor 33 drives the transmission rod 35 to rotate and tighten it, thus achieving the purpose of replacing the punching head 30. After that, only need to use the electric hydraulic lifting platform 36 to move the driving motor 33 downward into the storage box 12 for placement again. The upper first electric slide rail 25 slides the placement plate 21 inward to close it again, enabling the next punching operation. Compared with general flexible pipe punching mechanisms, the present invention can avoid the operator from replacing the punching head 30, improving the efficiency of the entire replacement process, thus facilitating the user to use. The first air cylinder 17 drives the punching rod 18 and the punching mechanism 19 to move downward, enabling it to have the effect of punching. When the driven block 20 moves downward, it touches the limit block 22 for limiting. The blower 39 can suck dust from the dust suction pipe 38 into the internal activated carbon filter 40 for filtering. There are several activated carbons in the activated carbon filter 40. Relying on several activated carbons, the dust gas can be adsorbed and purified. Then the gas is discharged from the exhaust port 41, improving the environmental protection of the entire punching process. The docking platform 5 is used to facilitate the user to connect with the conveyor belt 8, enabling effective feeding operation. One end of the storage cover 15 is rotatably connected to the receiving bin 14 through a connecting hinge 16. The receiving bin 14 is used to store the punched flexible pipe. The storage cover 15 facilitates the user to open it to take out the internal flexible pipe. The observation window 11 is used to facilitate the user to observe the punching situation. The box door 13 facilitates the user to open it for internal maintenance, thus being more convenient for the user to use.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present invention. Any reference signs in the claims should not be construed as limiting the claims involved.

Claims

1. A punching device for flexible pipe casting, comprising a flexible pipe punching mechanism body (1), characterized in that: The flexible pipe punching mechanism body (1) is composed of a punching processing end (2), a conveying end (3), and a material receiving end (4). Above the punching processing end (2), an installation table (10) is installed. Below the installation table (10), a storage box (12) is installed. At the middle position inside the storage box (12), a driving motor (33) is installed. The output end of the driving motor (33) is equipped with a coupling (34). The upper end of the coupling (34) is installed with a transmission rod (35). The output end of the driving motor (33) is in transmission connection with the transmission rod (35) through the coupling (34). The lower end of the driving motor (33) is installed with an electric hydraulic lifting platform (36). On both sides of the upper end of the transmission rod (35), clamping mechanisms (32) are installed. At the upper end inside the storage box (12), a second electric slide rail (26) is installed. The lower surface of the second electric slide rail (26) is installed with a second electric slider (27). Below the second electric slider (27), a second air cylinder (28) is installed. The upper end of the second air cylinder (28) is slidably connected to the second electric slide rail (26) through the second electric slider (27). The output end of the second air cylinder (28) is installed with a pneumatic fixture (29). Below the pneumatic fixture (29), a punching head (30) is installed. One end of the punching head (30) is installed with a magnetic installation screw channel (31). On the upper surface of the storage box (12), a placement plate (21) is installed. On both sides of the placement plate (21), first electric slide rails (25) are installed. A connection channel (24) is installed between the placement plate (21) and the storage box (12). One end of the conveying end (3) is installed with a docking platform (5). Below the docking platform (5), a support frame (6) is installed. On the outer wall of the support frame (6), a driving mechanism (7) is installed. One end of the docking platform (5) is installed with a conveyor belt (8). Below the conveyor belt (8), a conveyor belt fixing frame (9) is installed. One end of the material receiving end (4) is installed with a material receiving bin (14). At the upper end of the material receiving bin (14), a bin cover (15) is installed. A connection hinge (16) is installed between the bin cover (15) and the material receiving bin (14). One end of the bin cover (15) is rotatably connected to the material receiving bin (14) through the connection hinge (16).

2. The punching device for flexible pipe casting according to claim 1, characterized in that: Above the installation table (10), a first air cylinder (17) is installed. The output end of the first air cylinder (17) is installed with a punching rod (18). The lower end of the punching rod (18) is installed with a punching mechanism (19). The output end of the first air cylinder (17) is in transmission connection with the punching mechanism (19) through the punching rod (18).

3. The punching device for flexible pipe casting according to claim 2, characterized in that: On the outer wall of the punching rod (18), a driven block (20) is installed. Below the driven block (20), a limiting block (22) is installed.

4. The punching device for flexible pipe casting according to claim 3, characterized in that: On both sides of the limiting block (22), observation mechanisms (23) are installed.

5. The punching device for flexible pipe casting according to claim 2, characterized in that: A dust treatment box (37) is installed on one side of the first cylinder (17). A dust suction pipe (38) is installed below the dust treatment box (37). A fan (39) is installed at the upper end inside the dust treatment box (37). An exhaust port (41) is installed at the upper end of the dust treatment box (37).

6. The punching device for flexible tube casting according to claim 5, characterized in that: An activated carbon filter (40) is installed below the fan (39).

7. The punching device for flexible pipe casting according to claim 1, characterized in that: An observation window (11) is installed between the mounting table (10) and the storage box (12). The storage box (12) A box door (13) is installed on the outer wall of the front end face.

Images