A vibrating wheel and a road roller for edge compaction
By designing auxiliary compaction wheels and double-sided support structures on the vibration wheels, the problem that light-duty vibration rollers cannot be compacted on the edge is solved, and the stable compaction effect near obstacles is achieved, and it is suitable for narrow spaces such as urban streets.
Patent Information
- Application Number
- CN202011400117.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-04
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2040-12-04
AI Technical Summary
Existing light-duty vibrating rollers cannot achieve complete weld compaction during compaction, especially when approaching obstacles, which are limited by the support plate.
A vibrating wheel structure including a main pressure wheel, a driving side support plate, a vibration side support plate and an auxiliary compaction wheel is designed. The auxiliary compaction wheel exceeds the vibration side support plate in the width direction, and the vibration and walking functions are realized through the vibrator and the driving device, and an auxiliary compaction wheel is equipped to make up for the width of the support plate and realize the welt compaction.
Complete weld compaction near obstacles is achieved, improving the stability and compaction of compaction, and the auxiliary compaction wheel type can be replaced as needed to meet different compaction needs.
Smart Images

Figure CN112376360B_ABST
Abstract
Description
Technical Field
[0001] The present invention discloses a vibrating wheel and a road roller for edge compaction, which relates to the technical field of compaction machinery. Background Art
[0002] At present, the working device of a typical light vibrating road roller in the industry is mainly used for vibrating compaction. The vibrating wheel is connected to the vehicle frame through a support plate, and the support plate extends out of the vibrating wheel in the width direction.
[0003] During operation, when the light vibrating road roller is moving forward, the vibrating wheel compacts the ground. However, when there are obstacles such as buildings, curbstones, plants, etc. beside the ground to be compacted, affected by the support plate, the vibrating wheel cannot achieve edge compaction.
[0004] The current common practice is to minimize the width of the support plate extending out of the vibrating wheel as much as possible, which improves the edge compaction ability to a certain extent, but still cannot achieve complete edge compaction. Summary of the Invention
[0005] Aiming at the defects in the above background art, the present invention provides a vibrating wheel and a road roller for edge compaction, which have good edge compaction ability.
[0006] To achieve the above object, the technical solution adopted by the present invention is as follows: A vibrating wheel for edge compaction includes a main compaction wheel, a driving side support plate and a vibrating side support plate. The driving side support plate and the vibrating side support plate are respectively connected to both sides of the main compaction wheel. The driving side support plate is connected to a driving device to provide the driving force for the main compaction wheel to move. An exciter is arranged in the main compaction wheel for exciting vibration, and the vibrating side support plate is connected to a vibrating device to provide power for the exciter.
[0007] It further includes: an auxiliary compaction wheel, which is connected to the vibrating side of the main compaction wheel. The auxiliary compaction wheel and the bottom of the main compaction wheel are at the same height. The auxiliary compaction wheel extends out in the width direction relative to the main compaction wheel, and the width of the auxiliary compaction wheel exceeds the width of the vibrating side support plate extending out. During the compaction process, the auxiliary compaction wheel can make up for the width of the support plate extending out, which is beneficial to edge compaction.
[0008] Further, the fixed end of the driving device is connected to the driving side support plate, and the rotating end of the driving device is sequentially connected to the driving side of the main compaction wheel through a driving plate and a driving side shock absorber, so as to realize the driving device driving the main compaction wheel to rotate, that is, the walking function of the vibrating wheel.
[0009] Further, the main pressing wheel includes a rim, a left sealing plate, an inner ring, and a right sealing plate. The inner ring is coaxially and fixedly connected inside the rim. The rim is in the shape of a hollow cylinder. The inner ring is arranged in the center of the rim, separating both sides of the rim. Uncovered reserved spaces are formed between both sides of the inner ring and the rim. The left sealing plate and the right sealing plate are fixedly connected to both sides of the inner ring, and installation openings are reserved on the left sealing plate and the right sealing plate to facilitate the installation of the left vibration bearing seat and the right vibration bearing seat on both sides.
[0010] Further, the vibrator is arranged along the axial direction of the rotation axis of the main pressing wheel. Both ends of the vibrator are respectively supported on the left vibration bearing seat and the right vibration bearing seat through vibration bearings. The left vibration bearing seat and the right vibration bearing seat are coaxially and fixedly connected to both sides of the main pressing wheel. One end of the vibrator is connected with a spline sleeve, and the vibration device can transmit power to the vibrator through the spline sleeve, thus realizing the vibration function of the vibrating wheel. The vibration device adopts a vibration motor.
[0011] Further, the right vibration bearing seat is assembled with an inner ring of a frame bearing and is pressed tightly by a pressing plate. The outer ring of the frame bearing is assembled in the frame bearing seat and is pressed tightly by a motor connection disk. Through the inner ring of the frame bearing, the outer ring can rotate relatively. The right vibration bearing seat and the frame bearing seat realize relative rotation through the frame bearing. The frame bearing seat is connected with a frame mounting plate, and the frame mounting plate is connected to the vibration side support plate through a vibration side shock absorber.
[0012] Further, the auxiliary compaction wheel is connected to the frame mounting plate. An installation bracket and a rolling device are sequentially connected between the auxiliary compaction wheel and the frame mounting plate. The installation bracket is arranged in an L shape. Both ends of the installation bracket are respectively fixedly connected to the frame mounting plate and the rolling device. The auxiliary compaction wheel is rotatably connected to the rolling device.
[0013] Further, the rolling device includes a bearing seat, a bearing cover, a rolling bearing, a large nut, a mounting shaft, and a mounting plate. The mounting shaft and the mounting plate are welded and connected. A round hole is opened inside the mounting plate for the fixation and limitation of the mounting shaft. The mounting shaft is fixedly connected to the installation bracket. The inner ring of the rolling bearing is assembled on the mounting shaft, and the outer ring is assembled on the bearing seat and is pressed tightly by the bearing cover and the large nut. Relative rotation is realized between the bearing seat and the mounting shaft. The auxiliary compaction wheel is connected to the bearing seat.
[0014] Further, the auxiliary compaction wheel is a smooth wheel, a flat plate, or a convex block wheel.
[0015] A road roller having the above-mentioned vibrating wheel for edge compaction is mainly applicable to small-scale projects in narrow spaces such as urban streets, alleys, parking lots, and park landscape roads.
[0016] Beneficial effects:
[0017] 1. The present invention adopts an auxiliary compaction wheel that extends longer than the main compaction wheel in the width direction. That is, during the compaction process, the auxiliary compaction wheel can make up for the width of the support plate extending out, enabling complete edge compaction. Moreover, the vibration wheel follows the form of double-sided support plates, with strong stability.
[0018] 2. The auxiliary compaction wheel adopted in the present invention is connected to the frame bearing mounting plate and participates in vibration together with the vibration wheel, which is more conducive to compaction and easy to ensure the compaction degree.
[0019] 3. The auxiliary compaction wheel adopted in the present invention can be replaced with other compaction devices such as a flat plate or a bump wheel to achieve other compaction effects such as the compaction effect of a plate rammer and bump compaction.
[0020] 4. When the present invention is in a non-working state, devices such as an oil cylinder can be used to lift the auxiliary compaction wheel to achieve rapid transfer. Auxiliary compaction devices can also be added to both sides of the main compaction wheel, and edge compaction can be achieved whether moving forward or backward. Brief Description of the Drawings
[0021] Figure 1 It is a schematic structural diagram of the present invention;
[0022] Figure 2 It is a side view of the present invention;
[0023] Figure 3 It is a schematic structural diagram of the roller device of the present invention. Detailed Embodiment
[0024] The following further describes in detail the implementation of the technical solution with reference to the drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and cannot be used to limit the protection scope of the present invention.
[0025] As Figures 1 - 2 shown in an embodiment: A vibration wheel for edge compaction includes a main compaction wheel 5, a driving side support plate 2, and a vibrating side support plate. The driving side support plate 2 and the vibrating side support plate are respectively connected to both sides of the main compaction wheel 5. The driving side support plate 2 is connected to a driving device to provide the driving force for the main compaction wheel 5 to move; an exciter is provided in the main compaction wheel 5 for exciting vibration, and the vibrating side support plate is connected to a vibrating device to provide power for the exciter.
[0026] It further includes: an auxiliary compaction wheel 14, which is connected to the vibrating side of the main compaction wheel 5. The auxiliary compaction wheel 14 is at the same height as the bottom of the main compaction wheel 5. The auxiliary compaction wheel 14 extends in the width direction relative to the main compaction wheel 5, and the width of the auxiliary compaction wheel 14 exceeds the width of the vibrating side support plate extending out. The auxiliary compaction wheel 14 is a smooth wheel, a flat plate, or a bump wheel.
[0027] The fixed end of the driving device 1 is connected to the driving side support plate 2, and the rotating end of the driving device 1 is sequentially connected to the driving side of the main pressing wheel 5 through the driving plate 3 and the driving side shock absorber 4.
[0028] The main pressing wheel 5 includes a rim 5-1, a left sealing plate 5-2, an inner ring 5-3, and a right sealing plate 5-4. The inner ring 5-3 is coaxially and fixedly connected inside the rim 5-1. Reserved spaces without lids are formed on both sides of the inner ring 5-3 and the rim 5-1. The left sealing plate 5-2 and the right sealing plate 5-4 are fixedly connected to both sides of the inner ring, and installation openings are reserved on the left sealing plate 5-2 and the right sealing plate 5-4.
[0029] The vibrator 19 is arranged along the axial direction of the rotation axis of the main pressing wheel 5. Both ends of the vibrator 19 are respectively supported on the left vibration bearing seat 21 and the right vibration bearing seat 18 through vibration bearings 20. The left vibration bearing seat 21 and the right vibration bearing seat 18 are coaxially and fixedly connected to both sides of the main pressing wheel 5. One end of the vibrator 19 is connected with a spline sleeve 12, and the vibration device can transmit power to the vibrator 19 through the spline sleeve 12.
[0030] The right vibration bearing seat 18 is assembled with the inner ring of the frame bearing 7 and is pressed by a pressing plate 10. The outer ring of the frame bearing 7 is assembled in the frame bearing seat 6 and is pressed by a motor connection disk 9. The right vibration bearing seat 18 and the frame bearing seat 6 can rotate relative to each other through the frame bearing 7. The frame bearing seat 6 is connected with a frame mounting plate 8, and the frame mounting plate 8 is connected to the vibration side support plate 11 through a vibration side shock absorber 13.
[0031] The auxiliary pressing wheel 14 is connected to the frame mounting plate 8. An installation bracket 17 and a rolling device 15 are sequentially connected between the auxiliary pressing wheel 14 and the frame mounting plate 8. The installation bracket 17 is arranged in an L shape. Both ends of the installation bracket 17 are respectively fixedly connected to the frame mounting plate 8 and the rolling device 15. The rolling device 15 is connected to the installation bracket 17 through an installation bolt 16, and the auxiliary pressing wheel 14 is rotatably connected to the rolling device 15.
[0032] As Figure 3 shown, the rolling device 15 includes a bearing seat 15-1, a bearing cover 15-2, a rolling bearing 15-3, a large nut 15-4, an installation shaft 15-5, and an installation plate 15-6. The installation shaft 15-5 and the installation plate 15-6 are welded and connected. The installation shaft 15-5 is fixedly connected to the installation bracket 17. The inner ring of the rolling bearing 15-3 is assembled on the installation shaft 15-5, and the outer ring is assembled on the bearing seat 15-1 and is pressed by the bearing cover 15-2 and the large nut 15-4. The bearing seat 15-1 and the installation shaft 15-5 can rotate relative to each other, thereby driving the auxiliary pressing wheel 14 outside the bearing seat 15-1 to rotate relatively.
[0033] A road roller, the road roller adopts the vibrating wheel for side-edge compaction described above.
[0034] During the operation of the present invention, the vibration motor can transmit power to the exciter through the spline sleeve, and the high-speed rotation of the exciter generates centrifugal force to realize the vibration of the main compaction wheel; the driving device drives the main compaction wheel to rotate through the driving plate and the driving side shock absorber, that is, the traveling function.
[0035] During the compaction operation, the main compaction wheel compacts the ground by vibration, and the auxiliary compaction wheel is connected to the frame mounting plate through the rolling device and the mounting bracket, that is, the auxiliary compaction wheel can vibrate together with the main compaction wheel to realize side-edge compaction, and at the same time, the auxiliary compaction wheel can roll by itself due to the roller device.
[0036] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and deformations can still be made, and these improvements and deformations should also be regarded as the protection scope of the present invention.
Claims
1. A vibrating wheel for edge compaction, comprising a main pressing wheel (5), a driving side support plate (2) and a vibrating side support plate. The driving side support plate (2) and the vibrating side support plate are respectively connected to both sides of the main pressing wheel (5). The driving side support plate (2) is connected to a driving device to provide the driving force for the main pressing wheel (5) to travel. An exciter is arranged in the main pressing wheel (5) for exciting vibration. The vibrating side support plate is connected to a vibrating device to provide power for the exciter. It is characterized in that, Further comprising: An auxiliary compaction wheel (14), the auxiliary compaction wheel (14) is connected to the vibrating side of the main compaction wheel (5), the bottom of the auxiliary compaction wheel (14) is at the same height as that of the main compaction wheel (5), the auxiliary compaction wheel (14) extends in the width direction relative to the main compaction wheel (5), and the width of the auxiliary compaction wheel (14) exceeds the width of the vibrating side support plate extending out. The fixed end of the driving device (1) is connected to the driving side support plate (2), and the rotating end of the driving device (1) is sequentially connected to the driving side of the main compaction wheel (5) through a driving plate (3) and a driving side shock absorber (4). The auxiliary compaction wheel (14) is connected to the frame mounting plate (8), and an installation bracket (17) and a rolling device (15) are sequentially connected between the auxiliary compaction wheel (14) and the frame mounting plate (8). The installation bracket (17) is arranged in an L shape, and both ends of the installation bracket (17) are respectively fixedly connected to the frame mounting plate (8) and the rolling device (15). The auxiliary compaction wheel (14) is rotatably connected to the rolling device (15). The rolling device (15) includes a bearing seat (15-1), a bearing cover (15-2), a rolling bearing (15-3), a large nut (15-4), a mounting shaft (15-5), and a mounting plate (15-6); wherein, the mounting shaft (15-5) and the mounting plate (15-6) are fixedly connected, the mounting shaft (15-5) is fixedly connected to the mounting bracket (17), the inner ring of the rolling bearing (15-3) is assembled on the mounting shaft (15-5), the outer ring is assembled on the bearing seat (15-1), and is pressed by the bearing cover (15-2) and the large nut (15-4); relative rotation between the bearing seat (15-1) and the mounting shaft (15-5) is achieved.
2. The vibrating wheel for hemming and compaction according to claim 1, wherein, The main compaction wheel (5) includes a wheel rim (5-1), a left sealing plate (5-2), an inner ring (5-3), and a right sealing plate (5-4). The inner ring (5-3) is coaxially and fixedly connected inside the wheel rim (5-1). Uncovered reserved spaces are formed on both sides between the inner ring (5-3) and the wheel rim (5-1). The left sealing plate (5-2) and the right sealing plate (5-4) are fixedly connected to both sides of the inner ring, and installation openings are reserved on the left sealing plate (5-2) and the right sealing plate (5-4).
3. A vibrating wheel for hemming and compaction according to claim 1, characterized in that, The vibrator (19) is arranged along the axial direction of the rotation axis of the main compaction wheel (5). Both ends of the vibrator (19) are respectively supported on a left vibration bearing seat (21) and a right vibration bearing seat (18) through vibration bearings (20). The left vibration bearing seat (21) and the right vibration bearing seat (18) are coaxially and fixedly connected to both sides of the main compaction wheel (5); one end of the vibrator (19) is connected with a spline sleeve (12), and the vibration device can transmit power to the vibrator (19) through the spline sleeve (12).
4. A vibrating wheel for hemming and compaction according to claim 3, characterized in that, The right vibration bearing seat (18) assembles the inner ring of the frame bearing (7) and is pressed by a pressing plate (10); the outer ring of the frame bearing (7) is assembled in the frame bearing seat (6) and is pressed by a motor connection plate (9), and the right vibration bearing seat (18) and the frame bearing seat (6) achieve relative rotation through the frame bearing (7); the frame bearing seat (6) is connected with a frame mounting plate (8), and the frame mounting plate (8) is connected to the vibration side support plate (11) through a vibration side shock absorber (13).
5. A vibrating wheel for hemming and compaction according to claim 1, characterized in that, The auxiliary compaction wheel (14) is a smooth wheel, a flat plate or a convex block wheel.
6. A road roller, characterized in that, The road roller adopts the vibrating wheel for edge compaction according to any one of claims 1 to 5.
Citation Information
Patent Citations
Vibrating wheel for welt compaction and road roller
CN214656158U