Ceramic atomization core cutting and wire loading mechanism

Abstract

The present invention provides a ceramic atomization core cutting and wire loading mechanism, comprising a first cutting part and a second cutting part arranged opposite to each other, wherein the first cutting part and the second cutting part are provided with corresponding hole structures, and the first cutting part is displaced relative to the second cutting part to displace the corresponding hole structures, so that the materials located inside the hole structures corresponding to the first cutting part and the second cutting part are cut, and a wire tube of a preset length is loaded onto a ceramic body. The structure is reasonably designed, the joints are compact, and a plurality of ceramic bodies can be loaded with wires at the same time. A fully mechanized operation method and a fully automated control method are adopted, so as to improve the wire loading efficiency and quality, and reduce the defective product rate and production cost.

Description

Technical Field

[0001] The invention relates to the technical field of ceramic atomization, and in particular to a ceramic atomization core cutting and wire loading mechanism. Background Art

[0002] The current electronic cigarette atomizer includes a ceramic atomizer core, which is mainly composed of a ceramic body and a wire tube. The e-liquid is poured into the ceramic body through the wire tube, and the heating device outside the ceramic body heats up the inside to atomize the e-liquid. The production process of the ceramic atomizer core includes the process of assembling the wire tube on the ceramic body. In the prior art, the ceramic body is usually assembled with wires one by one with the assistance of manual labor or simple equipment. Due to the small size of the wire tube, the workload of the above-mentioned wire assembly operation is large, and the defective product rate is relatively high. Summary of the invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a mechanism that can fully automatically complete the cutting and wire loading of ceramic atomizer cores, so as to improve the production efficiency of ceramic atomizer cores and reduce the defective product rate and production costs.

[0004] In order to achieve the above-mentioned purpose, the present invention provides a ceramic atomization core cutting and wire loading mechanism, comprising a first cutting part and a second cutting part arranged opposite to each other, wherein the first cutting part and the second cutting part are provided with corresponding hole structures, and the first cutting part is displaced relative to the second cutting part to make the corresponding hole structures misaligned, so that the materials located inside the hole structures corresponding to the first cutting part and the second cutting part at the same time are cut.

[0005] Among them, the first cutting part is a fixed plate, the second cutting part is a cutting plate, the fixed plate is fixedly set on a supporting frame, the cutting plate is movably set on the upper surface of the fixed plate, the hole-like structure is a loading hole set on the cutting plate and the fixed plate, and the loading hole of the cutting plate is connected to the feeding pipe of the wire tube.

[0006] Furthermore, a cutting drive unit is provided on the support frame, and the cutting drive unit is a cutting drive cylinder, and the piston rod end of the cutting drive cylinder is fixedly connected to the cutting plate.

[0007] Furthermore, guide rails are protrudingly provided on both sides of the upper surface of the fixing plate, and grooves are correspondingly provided on the lower surface of the cutting plate, and the guide rails are slidably matched with the grooves.

[0008] Furthermore, a first limit block and a second limit block are respectively provided at the front end and the rear end of the fixing plate, and the first limit block and the second limit block limit the sliding range of the cutting plate relative to the fixing plate.

[0009] Furthermore, an elastic pressing portion is also provided on the support frame, and the elastic pressing portion includes a pressure roller rollingly arranged on the upper surface of the cutting board, and both ends of the pressure roller are elastically connected to the support frame and can rotate freely.

[0010] Furthermore, a slider is respectively provided on both sides of the support frame, and the slider is slidably provided in the slide grooves on both sides of the support frame, and bearings are provided in the slider, and the two ends of the pressure roller are rotatably connected to the sliders on both sides through the bearings, and a spring is provided on the top of the slider, and the first end of the spring is in elastic contact with the slider, and the second end is in elastic contact with the support frame.

[0011] Furthermore, the support frame includes a fixed frame and a movable frame, the fixed frame is provided with a lifting drive cylinder, the movable frame is fixedly connected to the piston rod end of the lifting drive cylinder, the fixed plate and the cutting drive cylinder are both arranged on the movable frame, the slide groove is formed on the movable frame, and the elastic second end is in elastic contact with the movable frame.

[0012] Furthermore, a feeding guide rail is provided at the bottom end of the support frame, and the feeding guide rail passes directly below the fixed plate. A movable material tray is provided on the feeding guide rail, and a plurality of the ceramic bodies are placed on the material tray. The mounting holes of the ceramic bodies correspond one-to-one to the loading holes.

[0013] The above scheme of the present invention has the following beneficial effects:

[0014] The ceramic atomization core cutting and wire loading mechanism provided by the present invention is provided with a fixing plate and a cutting plate. When the cutting plate moves relative to the surface of the fixing plate, the loaded wire tube is cut by the shear force due to the misalignment of the loading hole, and the wire tube of a preset length is loaded onto the ceramic body. The structural design is reasonable and the connection and fit are compact. Multiple ceramic bodies can be loaded with wires at the same time. A fully mechanized operation method and a fully automated control method are adopted, which improves the wire loading efficiency and quality and reduces the defective product rate and production cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0016] Figure 2 It is a schematic diagram of the structure of the fixing plate and the cutting plate of the present invention.

[0017] [Description of Reference Numerals]

[0018] 1-fixed plate; 2-cutting plate; 3-loading hole; 4-feeding pipe; 5-ceramic body; 6-wire tube; 7-cutting drive cylinder; 8-first limit block; 9-second limit block; 10-pressing roller; 11-slider; 12-slide; 13-spring; 14-fixed frame; 15-movable frame; 16-lifting drive cylinder; 17-feeding guide rail; 18-material tray. DETAILED DESCRIPTION

[0019] In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will be described in detail with reference to the accompanying drawings and specific embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0021] like Figure 1 As shown, an embodiment of the present invention provides a ceramic atomization core cutting and wire loading mechanism, including a support frame, on which a fixed plate 1 and a cutting plate 2 are arranged, the fixed plate 1 is fixedly connected to the support frame, the cutting plate 2 is movably arranged on the upper surface of the fixed plate 1, and a plurality of corresponding loading holes 3 are arranged on both the cutting plate 2 and the fixed plate 1, and the outlet of the feeding pipe 4 for conveying the wire tube corresponds one-to-one to the loading hole 3 of the cutting plate 2 and is connected from the upper surface. Among them, the charging holes 3 on the cutting plate 2 and the fixed plate 1 are both through holes, and the thickness of the fixed plate 1, that is, the hole depth of the charging hole 3, is the length of the wire tube for loading the ceramic body 5. When the complete wire tube 6 of the incoming material passes through the loading hole 3 and is inserted into the mounting hole of the ceramic body 5, the cutting plate 2 slides and displaces relative to the fixed plate 1, so that the two layers of corresponding loading holes 3 are obviously misaligned, and the wire tube 6 is cut off by shearing. The small section of wire tube 6 remaining in the loading hole 3 of the fixed plate 1 is the part for loading into the ceramic body 5. Subsequently, the ceramic body 5 is controlled to vertically displace relative to the fixed plate 1 to pull the wire tube 6 out of the fixed plate 1, thus completing the entire wire loading process.

[0022] The displacement of the cutting plate 2 relative to the fixed plate 1 is driven by a cutting drive unit arranged on the support frame, specifically a cutting drive cylinder 7. The piston rod end of the cutting drive cylinder 7 is fixedly connected to the cutting plate 2, and the displacement of the cutting plate 2 relative to the fixed plate 1 is controlled by the extension and retraction of the piston rod.

[0023] At the same time, guide rails are protruding on both sides of the upper surface of the fixed plate 1, and grooves are correspondingly arranged on the lower surface of the cutting plate 2. The guide rails and the grooves slide together to enable the cutting plate 2 to slide relative to the fixed plate 1 along a preset trajectory, and the direction of shear force application is more accurate.

[0024] See also Figure 2 The front and rear ends of the fixed plate 1 are respectively provided with a first limit block 8 and a second limit block 9, which limit the sliding range of the cutting plate 2 relative to the fixed plate 1. Among them, the first limit block 8 defines the initial position, and when the cutting drive cylinder 7 is retracted until the cutting plate 2 is limited by the first limit block 8, the loading holes 3 of the upper and lower layers are just aligned. The second limit block 9 mainly limits the maximum distance of the cutting plate 2 moving forward during the cutting process to prevent the cutting plate 2 from leaving the fixed plate 1 due to excessive impact.

[0025] As a further improvement, in this embodiment, an elastic pressing part is further provided on the support frame, and the elastic pressing part includes a pressure roller 10 which is rolled and arranged on the upper surface of the cutting plate 2, and its two ends are elastically connected to the support frame and can rotate freely. The pressure roller 10 continuously applies a downward elastic force to the cutting plate 2, so that the cutting plate 2 and the fixed plate 1 are always in close contact, and it is more difficult for the wire tube to bend and the cutting plate 2 to tilt when it is displaced relative to the fixed plate 1 for cutting, thereby ensuring the application of shear force and the cutting effect.

[0026] Specifically, a slider 11 is provided on both sides of the support frame, and the slider 11 is slidably arranged in the slide grooves 12 on both sides of the support frame. A bearing is provided in the slider 11, and the two ends of the pressure roller 10 are rotatably connected with the sliders 11 on both sides through the bearing. An integral connecting column is provided at the top of the slider 11, and the connecting column is movably arranged through the through hole of the support frame and is sleeved with a spring 13. The first end of the spring 13 is in elastic contact with the slider 11, and the second end is in elastic contact with the support frame. The spring 13 remains in a compressed state, so that the pressure roller 10 can continuously apply elastic pressure downward.

[0027] In this embodiment, the support frame includes a fixed frame 14 and a movable frame 15. The fixed frame 14 is fixedly arranged and has a plurality of waist-shaped grooves thereon so that each feeding pipe 4 can pass through. A lifting drive cylinder 16 is arranged at the top of the fixed frame 14. The movable frame 15 is fixedly connected to the piston rod end of the lifting drive cylinder 16 and is lifted and lowered by the extension and contraction of the piston rod of the lifting drive cylinder 16. The fixed plate 1, the cutting drive cylinder 7, etc. are all fixedly arranged on the movable frame 15. When the cutting of the wire tube 6 is completed, the movable frame 15 rises to make the fixed plate 1 leave the position of the ceramic body 5, and the wire tube 6 inserted into the ceramic body 5 is extracted from the charging hole 3 of the fixed plate 1. After the ceramic body 5 waiting for the wire to be loaded moves to the bottom of the fixed plate 1, the fixed plate 1 descends to make the charging hole 3 dock with the mounting hole, and then the cutting plate 2 is driven to reset by the cutting drive cylinder 7, so that the end of the wire tube 6 in the cutting plate 2 passes through the fixed plate 1 and is inserted into the mounting hole of a new batch of ceramic bodies 5.

[0028] In addition, the slide groove 12 is also formed on the movable frame 15, the second end of the spring 13 is in elastic contact with the movable frame 15, and a guide column is also provided on the movable frame 15, and the guide column is movably connected to the fixed frame 14 through a linear bearing.

[0029] A feeding guide rail 17 is also provided at the bottom end of the support frame. The feeding guide rail 17 passes directly under the fixed plate 1. A movable material tray 18 is provided on the feeding guide rail 17. A plurality of ceramic bodies 5 are placed on the upper surface of the material tray 18. The mounting holes of the ceramic bodies 5 correspond one to one with the loading holes 3. When the material tray 18 moves to the bottom of the fixed plate 1, the fixed plate 1 descends and the cutting plate 2 is reset so that the wire tube 6 is inserted into the mounting hole of the corresponding ceramic body 5. After the cutting is completed, the fixed plate 1 rises, and the material tray 18 moves to the subsequent station along the feeding guide rail 17. The next material tray 18 moves to the bottom of the fixed plate 1 again, and the above-mentioned wire loading process is repeated.

[0030] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. A ceramic atomizing core cutting and wire loading mechanism, characterized in that: It comprises a first cutting part and a second cutting part which are arranged opposite to each other, wherein the first cutting part and the second cutting part are provided with corresponding hole structures, and the first cutting part is displaced relative to the second cutting part to displace the corresponding hole structures, so that the materials located inside the hole structures corresponding to the first cutting part and the second cutting part are cut; The first cutting part is a fixed plate, the second cutting part is a cutting plate, the fixed plate is fixedly arranged on the support frame, the cutting plate is movably arranged on the upper surface of the fixed plate, the hole-shaped structure is a loading hole arranged on the cutting plate and the fixed plate, and the loading hole of the cutting plate is connected to the feeding pipe of the wire tube; The support frame is provided with a cutting drive part, which is a cutting drive cylinder, and the piston rod end of the cutting drive cylinder is fixedly connected to the cutting plate; The support frame is also provided with an elastic pressing part, which includes a pressing roller rollingly arranged on the upper surface of the cutting board, and both ends of the pressing roller are elastically connected to the support frame and can rotate freely; A slider is respectively arranged on both sides of the support frame, and the slider is slidably arranged in the slide grooves on both sides of the support frame, and a bearing is arranged in the slider, and the two ends of the pressure roller are rotatably connected with the sliders on both sides through the bearings, and a spring is arranged on the top of the slider, and an integrated connecting column is arranged on the top of the slider, and the connecting column is movably arranged through the through hole of the support frame and sleeved with the spring, and the first end of the spring is in elastic contact with the slider, and the second end is in elastic contact with the support frame, and the spring is kept in a compressed state, so that the pressure roller can continuously apply elastic pressure downward; The support frame includes a fixed frame and a movable frame, the fixed frame is provided with a lifting drive cylinder, the movable frame is fixedly connected to the piston rod end of the lifting drive cylinder, the fixed plate and the cutting drive cylinder are both provided on the movable frame, the slide groove is formed on the movable frame, and the second end of the spring is in elastic contact with the movable frame; A feeding guide rail is also provided at the bottom end of the support frame, and the feeding guide rail passes directly under the fixed plate. A movable material tray is provided on the feeding guide rail, and a plurality of ceramic bodies are placed on the material tray. The mounting holes of the ceramic bodies correspond one by one to the loading holes on the fixed plate. When the material tray moves to directly under the fixed plate, the fixed plate descends and the cutting plate is reset to allow the wire tube to be inserted into the mounting hole of the corresponding ceramic body. After the cutting is completed, the fixed plate rises, and the material tray moves to the subsequent workstation along the feeding guide rail, and the next material tray moves to directly under the fixed plate again.

2. The ceramic atomizing core cutting and wire loading mechanism according to claim 1, characterized in that: Guide rails are protrudingly provided on both sides of the upper surface of the fixing plate, and grooves are correspondingly provided on the lower surface of the cutting plate, and the guide rails are slidably matched with the grooves.

3. The ceramic atomizing core cutting and wire loading mechanism according to claim 1, characterized in that: A first limit block and a second limit block are respectively disposed at the front end and the rear end of the fixing plate, and the first limit block and the second limit block limit the sliding range of the cutting plate relative to the fixing plate.

Images