A device for testing hail in photovoltaic modules
By designing testing equipment for protective frames, lifting screws and collection frames, the troubles of photovoltaic module disassembly and hail debris safety issues are solved, and the rapid disassembly and convenient cleaning of photovoltaic modules are achieved, and the safety and convenience of detection are improved.
Patent Information
- Application Number
- CN202011598420.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2040-12-29
AI Technical Summary
The existing photovoltaic module hail-resistant impact testing device is troublesome when disassembling the photovoltaic module and lacks protective equipment. Hail debris may cause harm to the detector and be inconvenient to clean up.
A test equipment including a protective frame, a lifting screw, a moving groove frame and a collection frame is designed. The photovoltaic components are stably installed and removed through the lifting screw and a groove frame. The protective frame prevents hail debris from scattering, and the collection frame is conveniently cleaned of hail debris.
It realizes rapid disassembly and assembly and safety testing of photovoltaic modules, prevents hail debris from harming the detectors, and simplifies the cleaning process of hail debris, improving detection safety and convenience.
Smart Images

Figure CN112697379B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of photovoltaic components, and in particular to a device for testing a photovoltaic component hail test. Background Art
[0002] Photovoltaic modules generally refer to solar cell modules. Since the output voltage of single-chip solar cells is relatively low, and the electrodes of unpackaged cells are easily detached due to environmental influences, a certain number of single-chip cells must be sealed into solar cell modules in series and parallel to avoid corrosion of the cell electrodes and interconnections. In addition, packaging also prevents cell breakage and facilitates outdoor installation. The quality of packaging determines the service life and reliability of solar cell modules.
[0003] In the prior art, there is a photovoltaic module anti-hail impact test device, whose structure includes at least two transmission wheels and a conveyor belt tensioned on each of the transmission wheels, at least one of the transmission wheels is connected to a power mechanism so as to be driven to rotate by the power mechanism to drive the conveyor belt to move, and a mounting seat for loading an ice ball simulating hail is provided on the conveyor belt. The photovoltaic module anti-hail impact test device has a first working state in which the ice ball is loaded and a second working state after the ice ball is ejected. When the first working state is switched to the second working state, the ice ball is separated from the mounting seat and has a speed The ice ball is launched forward to the photovoltaic module to be tested, and the speed of the ice ball is stable and easy to adjust. Although the speed of the ice ball in the photovoltaic module anti-hail impact test device is stable and easy to adjust, the photovoltaic module is fixed on the mounting frame, which is troublesome to disassemble the photovoltaic module. In addition, since the photovoltaic module has no protective equipment, the hail will rebound and splash under the action of the photovoltaic module after contacting the photovoltaic module. The splashed hail debris may cause harm to the testers, and the scattered hail debris will form water stains on the ground if it is not cleaned up. If it is cleaned up, it will be inconvenient to clean up because the hail debris splashes and scatters.
[0004] Therefore, it is necessary to provide a device for testing the hail test of photovoltaic modules to solve the above technical problems. Summary of the invention
[0005] The technical problem solved by the invention is to provide a device for testing hail in photovoltaic components which is easy to use, has good protection effect and is convenient to clean.
[0006] To solve the above technical problems, the present invention provides an apparatus for testing hail in photovoltaic modules, comprising: a mounting plate; a protective frame, which is fixedly mounted on an outer wall of one side of the mounting plate; a fixed groove frame, which is fixedly mounted on an inner wall at the top of the protective frame; a movable groove frame, which is arranged on an inner wall at the bottom of the protective frame; a threaded hole, which is arranged on an inner wall at the bottom of the protective frame; a lifting screw, which is rotatably mounted on the bottom of the movable groove frame, and the bottom end of the lifting screw passes through the threaded hole and is threadedly connected to the inner wall of the threaded hole; a material receiving groove, which is arranged on the inner wall at the bottom of the protective frame; a fixing frame, which is fixedly mounted on the bottom of the protective frame, and the fixing frame is adapted to the material receiving groove; a collecting frame, which is slidably mounted on the inner walls on both sides of the fixing frame; a feeding groove, which is arranged on an outer wall of one side of the protective frame; and a hail launching mechanism, which is arranged on one side of the protective frame.
[0007] Preferably, the mounting plate is fixed on the wall by two bolts.
[0008] Preferably, two limiting sliding bars are fixedly mounted on the bottom of the movable groove frame, and the bottom ends of the two limiting sliding bars extend to the bottom of the protective frame and are slidably connected to the protective frame.
[0009] Preferably, a rotating wheel is fixedly mounted on the bottom end of the lifting screw, an opening is provided on an outer wall of one side of the protection frame, and a swing door is hinged in the opening.
[0010] Preferably, a through opening is opened on one side of the fixed frame, first sliding grooves are opened on both inner walls of the fixed frame, first sliding blocks are fixedly installed on both outer walls of the collecting frame, and the first sliding grooves are slidably connected to the first sliding blocks.
[0011] Preferably, a first groove is provided on the top inner wall of the feed channel, a baffle is arranged in the first groove, a second groove is provided on the top inner wall of the first groove, threaded sleeves are slidably installed on the inner walls on both sides of the second groove, the bottom of the threaded sleeve extends into the first groove and is fixedly connected to the top of the baffle, a pushing screw is installed on the internal thread of the threaded sleeve, the top end of the pushing screw extends to above the protective frame, a motor is fixedly installed on the top of the protective frame, and the rotating shaft of the motor is fixedly connected to the top end of the pushing screw.
[0012] Preferably, a bearing hole is opened on the top of the protective frame, the bearing hole is communicated with the second groove, a bearing is sleeved on the pushing screw, and the outer ring of the bearing is fixedly connected to the inner wall of the bearing hole.
[0013] Preferably, second sliding grooves are provided on both inner walls of the second groove, two second sliding blocks are fixedly mounted on the outer wall of the threaded sleeve, and the second sliding grooves are slidably connected to the second sliding blocks.
[0014] Compared with the related art, the equipment for testing the hail test of photovoltaic modules provided by the present invention has the following features:
[0015] Beneficial effects:
[0016] The photovoltaic modules can be stably installed and quickly disassembled and assembled through the lifting screw, the movable groove frame and the fixed groove frame. The protective frame can prevent hail debris from being scattered in the surrounding environment, thereby preventing the rebound and splashing of hail debris from causing harm to the inspection personnel, thereby improving the safety of inspection. The hail debris can be quickly and conveniently collected and processed through the material receiving slot, the collection frame and the fixed frame, and the operation is simple. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 A schematic diagram of the main structure of a first embodiment of the device for testing the hail test of photovoltaic modules provided by the present invention;
[0018] Figure 2 for Figure 1 A side cross-sectional structural schematic diagram of the protective frame shown;
[0019] Figure 3 It is a front view structural schematic diagram of a first embodiment of the device for testing the hail test of photovoltaic modules provided by the present invention;
[0020] Figure 4 for Figure 1 A schematic diagram of the three-dimensional structure of the fixed frame shown;
[0021] Figure 5 A schematic diagram of a second embodiment of the device for testing the hail test of photovoltaic modules provided by the present invention;
[0022] Figure 6 for Figure 5 An enlarged schematic diagram of part A is shown.
[0023] Numbers in the figure: 1. Mounting plate; 2. Protection frame; 3. Fixed groove frame; 4. Movable groove frame; 5. Threaded hole; 6. Lifting screw; 7. Material receiving groove; 8. Fixed frame; 9. Collecting frame; 10. Feeding groove; 11. Hail launching mechanism; 12. First groove; 13. Baffle; 14. Second groove; 15. Threaded sleeve; 16. Pushing screw; 17. Motor. DETAILED DESCRIPTION
[0024] The present invention will be further described below in conjunction with the accompanying drawings and implementation modes.
[0025] First embodiment
[0026] Please refer to Figure 1-Figure 4 In the first embodiment of the present invention, the equipment for testing the hail test of photovoltaic modules includes: a mounting plate 1; a protection frame 2, the protection frame 2 is fixedly mounted on the outer wall of one side of the mounting plate 1; a fixed groove frame 3, the fixed groove frame 3 is fixedly mounted on the top inner wall of the protection frame 2; a movable groove frame 4, the movable groove frame 4 is arranged on the bottom inner wall of the protection frame 2; a threaded hole 5, the threaded hole 5 is opened on the bottom inner wall of the protection frame 2; a lifting screw 6, the lifting screw 6 is rotatably mounted on the bottom of the movable groove frame 4, and the lifting screw The bottom end of 6 passes through the threaded hole 5 and is threadedly connected to the inner wall of the threaded hole 5; a material receiving groove 7, which is opened on the bottom inner wall of the protective frame 2; a fixed frame 8, which is fixedly installed at the bottom of the protective frame 2, and the fixed frame 8 is adapted to the material receiving groove 7; a collecting frame 9, which is slidably installed on the inner walls on both sides of the fixed frame 8; a feeding groove 10, which is opened on one side of the outer wall of the protective frame 2; a hail launching mechanism 11, which is arranged on one side of the protective frame 2.
[0027] The mounting plate 1 is fixed on the wall by two bolts.
[0028] Two limiting sliding bars are fixedly installed at the bottom of the movable groove frame 4 , and the bottom ends of the two limiting sliding bars extend to the bottom of the protective frame 2 and are slidably connected to the protective frame 2 .
[0029] A rotating wheel is fixedly mounted on the bottom end of the lifting screw rod 6 , and an opening is provided on an outer wall of one side of the protection frame 2 , in which a swing door is hinged.
[0030] A through opening is provided on one side of the fixing frame 8, first slide grooves are provided on both inner walls of the fixing frame 8, first sliders are fixedly installed on both outer walls of the collecting frame 9, and the first slide grooves are slidably connected to the first sliders.
[0031] In this embodiment:
[0032] In this embodiment, the hail launching mechanism 11 is constructed according to the prior art.
[0033] When in use, open the swing door on one side of the protection frame 2, place the photovoltaic component to be inspected between the fixed groove frame 3 and the movable groove frame 4, and then rotate the lifting screw 6 to push the movable groove frame 4 up and clamp the photovoltaic component at the same time to ensure the stable installation of the photovoltaic component. Similarly, the photovoltaic component can be taken out of the protection frame 2 by only driving the movable groove frame 4 down by the lifting screw 6. The operation is simple and the disassembly is convenient. Subsequently, hail is launched through the hail launching mechanism 11. The hail passes through the feeding slot 10 and collides with the photovoltaic component. The hail fragments after the collision rebound and splash and contact the inner wall of the protection frame 2 to avoid hail fragments being scattered in the surrounding environment, thereby preventing the rebound and splashing of hail fragments from causing harm to the inspectors, thereby improving the safety of inspection. After passing through the material receiving slot 7, the hail fragments fall into the collecting frame 9. You only need to slide the collecting frame 9 to take out the fixed frame 8 for cleaning. The operation is simple and the cleaning is convenient.
[0034] Compared with the related art, the equipment for testing the hail test of photovoltaic modules provided by the present invention has the following features:
[0035] Beneficial effects:
[0036] The photovoltaic module can be stably installed and quickly assembled and disassembled through the lifting screw 6, the movable groove frame 4 and the fixed groove frame 3. The protective frame 2 can prevent hail debris from being scattered in the surrounding environment, thereby preventing the rebound and splashing of hail debris from causing harm to the inspection personnel, thereby improving the safety of inspection. The hail debris can be quickly and conveniently collected and processed through the material receiving groove 7, the collecting frame 9 and the fixed frame 8, and the operation is simple.
[0037] Second embodiment:
[0038] Based on the device for testing the hail test of photovoltaic modules provided in the first embodiment of the present application, the second embodiment of the present application provides another device for testing the hail test of photovoltaic modules. The second embodiment is only a preferred method of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.
[0039] The second embodiment of the present invention is further described below in conjunction with the accompanying drawings and implementation modes.
[0040] Please refer to Figure 5-Figure 6The equipment for testing the hail test of photovoltaic modules also includes a first groove 12, which is opened on the top inner wall of the feeding channel 10, and a baffle 13 is arranged in the first groove 12. A second groove 14 is opened on the top inner wall of the first groove 12, and a threaded sleeve 15 is slidably installed on the inner walls on both sides of the second groove 14. The bottom of the threaded sleeve 15 extends into the first groove 12 and is fixedly connected to the top of the baffle 13. A pushing screw 16 is installed on the internal thread of the threaded sleeve 15, and the top of the pushing screw 16 extends to the top of the protective frame 2. A motor 17 is fixedly installed on the top of the protective frame 2, and the rotating shaft of the motor 17 is fixedly connected to the top of the pushing screw 16.
[0041] A bearing hole is formed at the top of the protection frame 2 , and the bearing hole is communicated with the second groove 14 . A bearing is sleeved on the pushing screw 16 , and the outer ring of the bearing is fixedly connected to the inner wall of the bearing hole.
[0042] Second sliding grooves are provided on both inner walls of the second groove 14 , and two second sliding blocks are fixedly mounted on the outer wall of the threaded sleeve 15 . The second sliding grooves are slidably connected to the second sliding blocks.
[0043] In this embodiment:
[0044] When in use, the motor 17 can be started to drive the pushing screw 16 to rotate, and then the threaded sleeve 15 can be pushed to move, and the baffle 13 can be pushed down by the threaded sleeve 15, so as to control the size of the feed slot 10 to adapt to the volume of different hailstones. The baffle 13 can prevent some hail fragments from passing through the feed slot 10 and scattering outside the protection frame 2 due to the excessive diameter of the feed slot 10, thereby improving the protection effect of the protection frame 2.
[0045] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A device for testing hail in photovoltaic modules, characterized in that: include: Mounting plate; A protection frame, the protection frame is fixedly mounted on an outer wall of one side of the mounting plate; A fixed groove frame, wherein the fixed groove frame is fixedly mounted on the top inner wall of the protective frame; A movable groove frame, wherein the movable groove frame is arranged on the bottom inner wall of the protective frame; A threaded hole, wherein the threaded hole is provided on the bottom inner wall of the protective frame; A lifting screw rod, the lifting screw rod is rotatably mounted on the bottom of the movable groove frame, and the bottom end of the lifting screw rod passes through the threaded hole and is threadedly connected to the inner wall of the threaded hole; A material receiving groove, wherein the material receiving groove is provided on the bottom inner wall of the protection frame; A fixed frame, which is fixedly mounted on the bottom of the protective frame and is adapted to the material receiving slot; A collecting frame, the collecting frame being slidably mounted on inner walls on both sides of the fixing frame; A feed slot, the feed slot being provided on an outer wall of one side of the protection frame; A hail launching mechanism is arranged on one side of the protection frame.
2. The device for testing the hail test of photovoltaic modules according to claim 1, characterized in that: The mounting plate is fixed on the wall by two bolts.
3. The device for testing the hail test of photovoltaic modules according to claim 1, characterized in that: Two limiting sliding bars are fixedly installed at the bottom of the movable groove frame, and the bottom ends of the two limiting sliding bars extend to the bottom of the protection frame and are slidably connected to the protection frame.
4. The device for testing the hail test of photovoltaic modules according to claim 1, characterized in that: A rotating wheel is fixedly mounted on the bottom end of the lifting screw rod, an opening is provided on an outer wall of one side of the protection frame, and a swing door is hinged in the opening.
5. The device for testing the hail test of photovoltaic modules according to claim 1, characterized in that: A through opening is provided on one side of the fixed frame, first slide grooves are provided on both inner walls of the fixed frame, first sliders are fixedly installed on both outer walls of the collecting frame, and the first slide grooves are slidably connected to the first sliders.
6. The device for testing the hail test of photovoltaic modules according to claim 1, characterized in that: A first groove is provided on the top inner wall of the feed channel, a baffle is arranged in the first groove, a second groove is provided on the top inner wall of the first groove, threaded sleeves are slidably installed on the inner walls on both sides of the second groove, the bottom of the threaded sleeve extends into the first groove and is fixedly connected to the top of the baffle, a pushing screw is installed on the internal thread of the threaded sleeve, the top end of the pushing screw extends to above the protective frame, a motor is fixedly installed on the top of the protective frame, and the rotating shaft of the motor is fixedly connected to the top end of the pushing screw.
7. The device for testing the hail test of photovoltaic modules according to claim 6, characterized in that: A bearing hole is provided at the top of the protection frame, and the bearing hole is communicated with the second groove. A bearing is sleeved on the pushing screw, and the outer ring of the bearing is fixedly connected to the inner wall of the bearing hole.
8. The device for testing the hail test of photovoltaic modules according to claim 6, characterized in that: Second sliding grooves are provided on both inner walls of the second groove, and two second sliding blocks are fixedly installed on the outer wall of the threaded sleeve. The second sliding grooves are slidably connected to the second sliding blocks.
Citation Information
Patent Citations
Hail test equipment for testing photovoltaic module
CN214373237U