Crane beam track center distance detection equipment

Abstract

The present invention relates to the technical field of industrial building inspection and appraisal, and specifically to a crane beam track center distance detection device. A crane beam track center distance detection device comprises a reflecting device and a detecting device, wherein the reflecting device comprises a first reflector and a second reflector arranged on the central axis of a first track, and the detecting device is arranged to move along the center line of the second track, and the detecting device comprises a laser detector, and the laser emitted by the laser detector is reflected by the first reflector or the second reflector to detect the distance from the laser detector to the first reflector and the distance from the laser detector to the second reflector, respectively. The crane beam track center distance detection device of the present invention can obtain data of multiple set points according to the movement of the detecting device along the center line of the second track, thereby detecting the actual second track center line trajectory, and repeating the above steps can obtain the actual first track center line trajectory. After the actual positions of the two track center lines are determined, the track center distance can be obtained.

Description

Technical Field

[0001] The present invention relates to the technical field of industrial building detection and appraisal, and in particular to a crane beam track center distance detection device. Background Art

[0002] In recent years, during the inspection and appraisal of crane beams in industrial plants, it has been discovered that rail gnawing and vibration, caused by increases or decreases in the center distance of the crane beam track, are common. This increase or decrease in the center distance of the crane beam track not only affects the normal operation of the overhead crane, but also affects the safety performance of the crane beam. Due to the limited space on the crane beam platform, it is impossible to accurately measure the center distance of the track using equipment such as a total station. Therefore, it is necessary to find a device and method for quickly measuring the center distance of the crane beam track. Summary of the Invention

[0003] The purpose of the present invention is to overcome the problem in the prior art that the crane beam platform space is limited and the track center distance cannot be accurately detected using equipment such as a total station, and to provide a crane beam track center distance detection device.

[0004] In order to achieve the above-mentioned objectives, on the one hand, the present invention provides a crane beam track center distance detection device, including a reflection device and a detection device, the reflection device including a first reflector and a second reflector arranged on the central axis of the first track, the detection device is configured to move along the center line of the second track, the detection device includes a laser detector, the laser emitted by the laser detector is reflected by the first reflector or the second reflector, and the distance from the laser detector to the first reflector and the distance from the laser detector to the second reflector are respectively detected.

[0005] Preferably, the detection device comprises a displacement sensor for measuring the position of the detection device.

[0006] Preferably, the detection device includes a main board, a skeleton and a first roller moving along the center line of the second track, the skeleton is rotatably set on the main board through a first screw, the laser detector is set on the skeleton, and the first roller is provided with the displacement sensor.

[0007] Preferably, the detection device includes a limiting structure, which includes side plates arranged on both sides of the upper flange of the second track, the first roller, the main board connected to the side plates, and side rollers rolling along both sides of the upper flange of the second track. The side plate is provided with the side roller facing the second track, and the side roller is set on the side plate through a second screw.

[0008] Preferably, a spirit level is provided at the upper end of the skeleton, and / or a second roller rolling on the top surface of the flange on the second track is provided below the main board, the second roller can be vertically adjusted on the main board, and the first roller is provided below the main board through the first screw.

[0009] Preferably, each of the side plates is provided with two sets of side rollers in a direction parallel to the center line of the second track.

[0010] Preferably, a first through hole is provided on the main board, the first screw is provided on the main board through a first nut provided on both sides of the main board, a second through hole is provided on the side panel, a second through hole is provided on the side panel, and the second screw is provided on the side panel through a second nut provided on both sides of the side panel.

[0011] Preferably, a display screen and a battery pack are provided on the frame.

[0012] Preferably, the detection device includes a pull rod arranged on the main board.

[0013] Preferably, the first reflector or the second reflector includes a T-shaped plate, the horizontal branch of the T-shaped plate is arranged on the top surface of the flange of the first track, the vertical branch of the T-shaped plate extends in the direction of the center line of the first track, a magnet is provided at the bottom of the horizontal branch, and a reflective sheet is provided on the side of the vertical branch facing the second track.

[0014] The crane beam track center distance detection device described in the present invention has a detection device that moves along the center line of the second track, and uses a laser detector and a reflection device to measure the distance F from a set point on the center line of the second track (i.e., the position of the detection device) to the first reflector on the center axis of the first track and the distance B from the set point to the second reflector. Then, using drawing software, a first circle is drawn with the first reflector as the center and F as the radius, and a second circle is drawn with the second reflector as the center and B as the radius. The intersection of the first circle and the second circle in the direction toward the second track is the set point on the center line of the second track. According to the movement of the detection device along the center line of the second track, data of multiple set points can be obtained, thereby detecting the actual second track center line trajectory; according to the above method, two reflectors are placed at corresponding positions on the center axis of the second track, so that the detection device moves along the center line of the first track to obtain the actual first track center line trajectory. After the actual positions of the two track center lines are determined, the track center distance can be obtained. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of an application of a crane beam track center distance detection device according to an embodiment of the present invention;

[0016] Figure 2 It is a structural schematic diagram of a detection device;

[0017] Figure 3 It is a schematic diagram of the structure of one side of the reflection device;

[0018] Figure 4 is a schematic diagram of the structure of the other side of the reflection device;

[0019] Figure 5 It is a schematic diagram of the structure of the reflector installed on the first track;

[0020] Figure 6 It is a structural diagram of the detection device installed on the second track.

[0021] Description of Reference Numerals

[0022] 1-first reflector, 2-second reflector, 3-detection device, 4-first track, 5-second track, 6-center line of the first track, 7-center line of the second track, 8-main board, 9-first roller, 10-first screw, 11-first nut, 12-laser detector, 13-skeleton, 14-level bubble, 15-display screen, 16-battery pack, 17-side panel, 18-side roller, 19-second screw, 20-second nut, 30-horizontal board, 31-vertical board, 32-reflective sheet, 33-magnet, 35-track, 36-crane beam. DETAILED DESCRIPTION

[0023] The following describes the specific embodiments of the present invention in detail with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.

[0024] In the present invention, unless otherwise specified, directional words such as "up, down, left, right" generally refer to up, down, left, right as shown in the reference drawings; "inside, outside" generally refer to inside and outside relative to the outline of each component itself; "far, near" generally refer to far or near relative to the outline of each component itself.

[0025] On the one hand, the present invention provides a crane beam track center distance detection device, including a reflection device and a detection device 3, the reflection device includes a first reflector 1 and a second reflector 2 arranged on the central axis of a first track 4, the detection device 3 is configured to move along the center line 7 of the second track, and the detection device 3 includes a laser detector 12, the laser emitted by the laser detector 12 is reflected by the first reflector 1 or the second reflector 2, and the distance from the laser detector 12 to the first reflector 1 and the distance from the laser detector 12 to the second reflector 2 are respectively detected.

[0026] The crane beam track center distance detection device of the present invention comprises a detection device that moves along the centerline of the second track. A laser detector and a reflector are used to measure the distance F from a set point on the second track centerline (i.e., the detection device's location) to a first reflector on the center axis of the first track, and the distance B from the set point to a second reflector. Drawing software is then used to draw a first circle with radius F as the center and a second circle with radius B as the center. The intersection of the first and second circles, facing the second track, is the set point on the second track centerline. Data from multiple set points can be obtained by moving the detection device along the second track centerline, thereby detecting the actual trajectory of the second track centerline. Two reflectors are placed at corresponding positions on the second track centerline according to the above method, so that the detection device moves along the first track centerline to obtain the actual trajectory of the first track centerline. Once the actual positions of the two track centerlines are determined, the track center distance can be determined. The first and second reflectors are generally located at opposite ends of the track.

[0027] Preferably, the detection device 3 includes a displacement sensor for measuring the position of the detection device 3. The displacement sensor is used to measure the position of the detection device 3, and its essence is to measure the distance S between the moving detection device 3 and the initial position.

[0028] Preferably, the detection device 3 includes a main board 8, a skeleton 13 and a first roller 9 that moves along the center line 7 of the second track, the skeleton 13 is rotatably set on the main board 8 through a first screw 10, the laser detector 12 is set on the skeleton 13, and the first roller 9 is provided with the displacement sensor.

[0029] The skeleton 13 is rotatably arranged on the main board 8 via the first screw 10, so that the laser detector 12 arranged on the skeleton 13 can be rotated for use. When measuring the distance F from the set point on the center line of the second track (i.e., the location of the detection device) to the first reflector on the central axis of the first track, the skeleton 13 is twisted so that the laser detector 12 on the skeleton 13 faces the first reflector and measures the F value. When measuring the distance B from the set point on the center line of the second track (i.e., the location of the detection device) to the second reflector, the skeleton 13 is twisted so that the laser detector 12 on the skeleton 13 faces the second reflector and measures the B value. Preferably, the laser detector 12 is arranged on the center line of the second track; Figure 2 As shown, if the laser detector 12 is not arranged on the center line of the second track, the error caused by the distance must be considered when calculating the center distance.

[0030] Preferably, the detection device 3 includes a limiting structure, which includes side plates 17 provided on both sides of the upper flange of the second track, the first roller 9, the main plate 8 connected to the side plates 17, and side rollers 18 that roll along both sides of the upper flange of the second track. The side plates 17 are provided with the side rollers 18 facing the second track 5, and the side rollers 18 are provided on the side plates 17 via second screws 19. The first rollers 9 are used to assist in aligning the center line of the second track so that the detection device 3 moves along the center line of the second track. The side rollers 18 are used to assist in aligning the first rollers 9 with the center line of the second track during the movement of the detection device 3.

[0031] Preferably, a level bubble 14 is provided at the upper end of the skeleton 13, and / or a second roller rolling on the top surface of the flange of the second track 5 is provided below the main board 8, the second roller being vertically adjustable on the main board 8, and the first roller 9 being provided below the main board 8 via the first screw 10. The level bubble 14 is used to keep the detection device 3 balanced, avoid errors in the measurement data, and prevent the detection device 3 from tipping over during movement. The method for adjusting the level includes making relative adjustments to the vertical positions of the first roller 9 and the second roller.

[0032] Preferably, each of the side plates 17 is provided with two sets of side rollers 18 in a direction parallel to the second track centerline 7. The two sets of side rollers 18 can effectively keep the detection device 3 running smoothly.

[0033] Preferably, the main plate 8 is provided with a first through hole, the first screw 10 is fixed to the main plate 8 via first nuts 11 provided on both sides of the main plate 8, the side plate 17 is provided with a second through hole, and the second screw 19 is fixed to the side plate 17 via second nuts 20 provided on both sides of the side plate 17. The connection structure of the nut and screw has the advantages of simple structure, low cost, and easy adjustment.

[0034] Preferably, a display screen 15 and a battery pack 16 are provided on the frame 13. The display screen 15 is used to display the measurement data F, B, and S; the laser detector 12 and the first roller 9 are connected to the display screen 15 via a controller, which is used to collect and store data and enable the display screen 15 to display the measurement data.

[0035] Preferably, the detection device 3 includes a pull rod provided on the main board 8. The pull rod facilitates pulling the detection device 3, facilitates the movement of the detection device 3, and improves the practicality of the crane beam track center distance detection device.

[0036] Preferably, the first reflector 1 or the second reflector 2 comprises a T-shaped plate, the horizontal branch of the T-shaped plate is arranged on the top surface of the flange of the first track 4, the vertical branch of the T-shaped plate extends in the direction of the center line of the first track 4, the bottom of the horizontal branch is provided with a magnet 33, and the side of the vertical branch facing the second track 5 is provided with a reflective sheet 32. Figure 3 and Figure 4 As shown, the reflector 32 is configured as a thin strip to reduce measurement errors. The magnet 33 facilitates the removal of the reflector, thereby improving the practicality of the crane beam track center distance detection device.

[0037] The preferred embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Within the scope of the technical concept of the present invention, various simple variations of the technical solution of the present invention may be made. This includes combining the specific technical features in any suitable manner. To avoid unnecessary repetition, the present invention will not further describe various possible combinations. However, these simple variations and combinations should also be considered as disclosed in the present invention and fall within the scope of protection of the present invention.

Claims

1. A crane beam track center distance detection device, characterized in that: The invention comprises a reflecting device and a detecting device (3), wherein the reflecting device comprises a first reflector (1) and a second reflector (2) arranged on the central axis of a track, the track comprises a first track (4) and a second track (5), and the detecting device (3) comprises a laser detector (12), wherein the laser emitted by the laser detector (12) is reflected by the first reflector (1) or the second reflector (2) to respectively detect the distance from the laser detector (12) to the first reflector (1) and the distance from the laser detector (12) to the second reflector (2); The first reflector (1) and the second reflector (2) are arranged at both ends of any track; The detection device (3) comprises a displacement sensor for measuring the position of the detection device (3); The first reflector (1) or the second reflector (2) comprises a T-shaped plate, wherein a horizontal branch of the T-shaped plate is arranged on the top surface of the upper flange of the track, a vertical branch of the T-shaped plate extends in the direction of the center line of the track, a magnet (33) is arranged at the bottom of the horizontal branch, and a reflective sheet (32) is arranged on the side of the vertical branch facing the other track; Two reflectors are placed on the center axis of the first track (4), the detection device (3) moves along the center line (7) of the second track, and the laser detector (12) and the reflection device are used to measure the distance F from the set point on the center line (7) of the second track to the first reflector (1) on the center axis of the first track (4) and the distance B from the set point to the second reflector (2). Then, a first circle is drawn with the first reflector (1) as the center and F as the radius, and a second circle is drawn with the second reflector (2) as the center and B as the radius using drawing software. The intersection of the first circle and the second circle in the direction toward the second track (5) is the set point on the center line (7) of the second track. The detection device (3) moves along the center line (7) of the second track to obtain data of multiple set points to detect the actual second track center line trajectory; After the detection is completed, the two reflectors are placed at positions corresponding to the central axis of the second track (5), so that the detection device (3) moves along the first track center line (6) to obtain the actual first track center line trajectory. After the actual positions of the two track center lines are determined, the track center distance can be obtained.

2. The crane beam track center distance detection device according to claim 1, characterized in that: The detection device (3) comprises a main board (8), a skeleton (13) and a first roller (9) that moves along the center line of the track; the skeleton (13) is rotatably arranged on the main board (8) via a first screw (10); the laser detector (12) is arranged on the skeleton (13); and the first roller (9) is provided with the displacement sensor.

3. The crane beam track center distance detection device according to claim 2, characterized in that: The detection device (3) includes a limiting structure, which includes side plates (17) arranged on both sides of the upper flange of the track, the first roller (9), the main plate (8) connected to the side plates (17), and side rollers (18) rolling along both sides of the upper flange of the track, wherein the side plate (17) is provided with the side roller (18) facing the track, and the side roller (18) is arranged on the side plate (17) through a second screw (19).

4. The crane beam track center distance detection device according to claim 3, characterized in that: A level bubble (14) is provided at the upper end of the frame (13), and / or a second roller rolling on the top surface of the flange on the track is provided below the main board (8), the second roller being vertically adjustable on the main board (8), and the first roller (9) being provided below the main board (8) via the first screw (10).

5. The crane beam track center distance detection device according to claim 4, characterized in that: Each side plate (17) is provided with two sets of side rollers (18) in a direction parallel to the center line of the track.

6. The crane beam track center distance detection device according to claim 3, characterized in that: The main board (8) is provided with a first through hole, the first screw (10) is provided on the main board (8) via first nuts (11) provided on both sides of the main board (8), the side board (17) is provided with a second through hole, the side board (17) is provided with a second through hole, and the second screw (19) is provided on the side board (17) via second nuts (20) provided on both sides of the side board (17).

7. The crane beam track center distance detection device according to claim 2, characterized in that: A display screen (15) and a battery pack (16) are provided on the frame (13).

8. The crane beam track center distance detection device according to claim 2, characterized in that: The detection device (3) comprises a pull rod arranged on the main board (8).

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