Air filtering station and filtering method

By designing an air filtration station in the generator set and using blinds, electrostatic filters and filter cloths for three-level air filtration, the failure problem of the generator set caused by sand and dust is solved, significantly extending the service life of the engine and reducing maintenance costs.

CN113082929BActive Publication Date: 2025-01-24FORTRUST POWER CONTROL TECH
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Patent Information

Application Number
CN202110543459.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-05-19
Publication Date
2025-01-24
Estimated Expiration
2041-05-19

AI Technical Summary

Technical Problem

During operation, the generator set is blocked, malfunctioned, or even shutdown due to sand and dust intrusion, affecting its normal operation and working life.

Method used

An air filtration station is designed, including louvers, electrostatic filters and filter cloths. The air is filtered in three stages through these filtration devices to ensure that clean air enters the generator set, and is equipped with fans to achieve active air intake.

Benefits of technology

It effectively prevents sand and dust from entering the generator set, extends the service life of the engine, reduces maintenance costs, and extends the service life of consumables through the self-maintenance function.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an air filtering station and filtering method. The air filtering station includes a louver, an electrostatic filter and a filter cloth. The louver is arranged at the air inlet of the air three-filter station; the air inlet end of the electrostatic filter is connected to the air outlet of the louver; the air inlet end of the filter cloth is connected to the air outlet end of the electrostatic filter, and the air outlet end of the filter cloth is connected to the air inlet of the generator set; a gas accommodating cavity is formed between the filter cloth and the electrostatic filter; the filter cloth is also provided with a matching vibration motor and a cleaning device to clean the filter cloth; the air filtering station is also provided with a fan to actively intake air to increase the intake volume. The air filtering station can provide clean air for the normal operation of the generator set and the cooling of the fuselage by filtering the air entering the generator set through the louver, the electrostatic filter and the filter cloth step by step, thereby extending the service life of the engine.
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Description

Technical Field

[0001] The invention relates to the technical field of air purification, and in particular to an air filtering station and a filtering method for a generator set. Background Art

[0002] The generator set requires a large amount of air when running, and sand and dust can easily enter the generator set, causing blockage, failure or even shutdown of the generator set, affecting the normal operation of on-site power supply equipment and electrical equipment, and also causing damage to the generator set, affecting the service life of the generator set.

[0003] Therefore, providing an air filtration station and filtration method for a generator set is a problem that needs to be solved by people skilled in the art. Summary of the invention

[0004] In view of the problems existing in the application of existing generator sets, the purpose of the present invention is to provide an air filtration station, which can provide clean air for the normal operation of the generator set and the cooling of the fuselage, thereby improving the service life of the engine. At the same time, the present invention also provides a filtration method for the air filtration station.

[0005] In order to achieve the above-mentioned purpose, the air filtration station provided by the present invention includes a shutter, an electrostatic filter and a filter cloth, the shutter is arranged at the air inlet of the air filtration station; the air inlet end of the electrostatic filter is connected with the air outlet of the shutter; the air inlet end of the filter cloth is connected with the air outlet end of the electrostatic filter, and the air outlet end of the filter cloth is connected with the air inlet of the generator set; a gas containing cavity is formed between the filter cloth and the electrostatic filter.

[0006] Furthermore, the venetian blind includes a plurality of venetian blind blades arranged in sequence, the venetian blind blades include a guide blade, a first shielding blade and a second shielding blade, the guide blade is composed of an S-shaped blade, the first shielding blade and the second shielding blade are respectively arranged on both sides of the guide blade and extend in opposite directions.

[0007] Furthermore, the electrostatic filter is composed of interlaced metal wires.

[0008] Furthermore, the filter cloth comprises a filter cloth and a filter cloth support, and the filter cloth is placed on a fixing member in a folded manner.

[0009] Furthermore, the gas containing cavity formed between the filter cloth and the electrostatic filter screen has an annular structure.

[0010] Furthermore, the filter cloth is provided with a matching vibration motor, and the vibration motor is placed on a filter cloth support of the filter cloth.

[0011] Furthermore, the filter cloth is provided with a corresponding dust collecting trough, and the dust collecting trough is composed of a tray and a lower beam of the air filtering station.

[0012] Furthermore, the filter cloth is provided with a matching cleaning device, which is composed of a plurality of cleaning nozzles and a nozzle fixing bracket, and the plurality of cleaning nozzles are arranged on the filter cloth bracket through the nozzle fixing bracket.

[0013] Furthermore, the air filtration station is also provided with a fan, and the fan is arranged in the air intake window of the generator set.

[0014] A filtering method for the above-mentioned air filtration station is characterized in that when the generator set is started, the fan is started at the same time, forming a negative pressure in the air filtration station, and the air enters through the shutters, electrostatic filter, and filter cloth, and finally enters the generator set through the air inlet window.

[0015] The air filtration station provided by the present invention can provide clean air for the normal operation of the generator set and the cooling of the fuselage, greatly improving the service life of the engine. At the same time, its self-maintenance function prolongs the service life of related consumables, reduces the number of manual maintenance, and greatly reduces maintenance costs.

[0016] At the same time, the air filtration station also has self-maintenance functions such as automatic dust removal, automatic cleaning, sand and dust collection and flushing. In addition, the air filtration station is also equipped with a fan, which can realize active air intake to increase the air intake volume. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.

[0018] Figure 1 The internal structure of the air filtration station in this example is shown in FIG. Figure 1 ;

[0019] Figure 2 The internal structure of the air filtration station in this example is shown in FIG. Figure 2 ;

[0020] Figure 3 The internal structure of the air filtration station in this example is shown in FIG. Figure 3 ;

[0021] Figure 4 This is a schematic diagram of the air flow when the air filtration station in this example is working;

[0022] Figure 5 is a top view schematic diagram of the air filtration station in this example;

[0023] Figure 6 This is a schematic diagram of the structure of the air filtration station during filtration in this example;

[0024] Figure 7 Schematic diagram of the structure of the shutters in this example.

[0025] Meaning of the symbols in the figure:

[0026] Vibration motor 1, filter cloth 2, tray 3, fan 4, upper beam 5, lower beam 6, cleaning nozzle 7, floating spring 8, electrostatic filter 9, filter cloth bracket 10, shutter 11, guide blade 11a, first shielding blade 11b, second shielding blade 11c, shutter fixing part 12, air inlet window 13, nozzle fixing bracket 14, generator set A. DETAILED DESCRIPTION

[0027] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below with reference to specific diagrams.

[0028] like Figure 1-Figure 3 As shown, the air filtration station provided in this example includes a louver 11, an electrostatic filter 9 and a filter cloth 2, wherein the louver 11 is arranged at the air inlet of the air filtration station, the air inlet end of the electrostatic filter 9 is connected to the air outlet of the louver 11, the air inlet end of the filter cloth 2 is connected to the air outlet end of the electrostatic filter 9, the air outlet end of the filter cloth 2 is connected to the air inlet of the generator set, and a gas containing cavity is formed between the filter cloth 2 and the electrostatic filter 9.

[0029] With such a structural arrangement, the air entering the air filtration station can be filtered step by step through the shutters 11, the electrostatic filter 9 and the filter cloth 2, providing clean air for the normal operation of the generator set and the cooling of the fuselage.

[0030] In the specific setting, the shutter 11 is arranged at the air inlet of the air filter station through the shutter fixing member 12, so that dust, gravel, rainwater and the like in the air entering the shutter 11 can be blocked out.

[0031] like Figure 7 As shown, as an example, the shutter 11 here includes a plurality of shutter blades arranged in sequence and connected, which are composed of a guide blade 11a, a first shielding blade 11b and a second shielding blade 11c.

[0032] The guide blade 11a is preferably composed of an S-shaped blade, and the first shielding blade 11b and the second shielding blade 11c are respectively arranged on both sides of the guide blade 11a and extend in opposite directions.

[0033] Specifically, the first shielding blade 11b is arranged on one side of the guide blade 11a and extends along the air inflow direction of the generator set. Here, the first shielding blade 11b is preferably composed of an arc-shaped blade, and the concave surface of the arc of the first shielding blade 11b is preferably arranged relative to the air inlet direction.

[0034] With such a structure, when the air flows in from under the first shielding blade 11 b , dust, sand, large-particle salt mist, etc. in the air can be shielded from outside.

[0035] The second shielding blade 11c is arranged on the other side of the guide blade 11a and extends in the opposite direction of the air inflow. Such a structure can block dust, sand, large-particle salt mist, etc. in the air when the air flows in from the first shielding blade 11b.

[0036] The shutter 11 is arranged based on the above structure. In specific applications, a unique flow channel structure is formed between adjacent shutter blades. The air flow can enter the air inlet of the generator set along the guide blade 11a, while the dust, sand, large-particle salt mist, etc. in the air cannot enter the air inlet of the generator set due to the blocking of the first shielding blade 11b and the second shielding blade 11c, thereby filtering the incoming air.

[0037] The electrostatic filter 9 is arranged at the air outlet of the louver 11 to absorb fibers, catkins, cotton wool, etc. in the air and perform secondary filtering on the air filtered by the louver 11.

[0038] The electrostatic filter 9 is composed of interlaced metal wires and uses the principle of high-voltage electrostatic adsorption to remove particulate pollutants in the air. When the air passes through the ionizing wire of the generating electrode, the air molecules are ionized into positive ions and electrons. The electrons combine with the smoke particles to make the dust particles carry an electric charge.

[0039] There is an attraction between opposite charges. When air passes through the charged anode substrate, the negatively charged dust particles will move toward the anode plate and attach to it under the action of the electric field force.

[0040] When air passes through the charged negative electrode substrate, the positively charged dust particles will move toward the negative plate and attach to it under the action of the electric field force. In this way, the dust particles are captured on the plate and clean air flows away.

[0041] In the specific configuration, one end of the electrostatic filter 9 is suspended on the shutter fixing member 12 and can swing around it. Such a structural configuration can ensure the secondary filtering effect of the electrostatic filter 9 on the one hand, and prevent obstruction to the air flow on the other hand.

[0042] The filter cloth 2 is used to perform a third filtration on the air that has been filtered twice by the electrostatic filter structure 2. In a specific configuration, its air inlet end is connected to the air outlet end of the electrostatic filter 9, and the air outlet end is connected to the air inlet window 13 of the generator set, forming a gas containing chamber between the filter cloth 2 and the electrostatic filter 9.

[0043] The gas containing cavity can ensure that the outside air can enter the air filtering station without hindrance, and provide a space for the incoming air.

[0044] Preferably, the gas containing chamber is preferably configured as an annular structure. Such a structure allows the air to contact the filter cloth 2 with as large an area and space as possible after passing through the outlet of the electrostatic filter 9, and to be filtered three times.

[0045] The filter cloth 2 is specifically arranged by arranging a filter cloth support 10 on the tray 3 of the air filter station and placing the filter cloth 2 in the groove of the filter cloth support 10 .

[0046] Preferably, the filter cloth is a filter medium woven from natural fibers or synthetic fibers, and can be used for dust control and purification collection.

[0047] Furthermore, in order to improve the quality of air filtration, the present embodiment is also provided with a vibration motor 1 matched with the filter cloth 2 for vibrating the dust on the filter cloth 2 off.

[0048] During the specific setting, the vibration motor 1 is placed on the filter cloth bracket 10, and its number can be set according to actual needs. The vibration of the vibration motor 1 drives the vibration of the filter cloth bracket 10, and then drives the filter cloth 2 located in the groove of the filter cloth bracket 10 to vibrate, thereby vibrating the dust on the filter cloth 2 off.

[0049] Furthermore, in order to improve the stability and reliability of the air filtering station, an elastic component is provided between the filter cloth support 10 and the tray 3 .

[0050] In a specific configuration, the elastic component is preferably composed of a floating spring 8 .

[0051] At the same time, in order to collect dust falling off the filter cloth 2, the air filter station in this example is also provided with a dust collecting tank.

[0052] Preferably, the dust collecting trough is formed by the tray 3 and the lower beam 6 of the air filter station, and when rain or cleaning fluid flows through the dust collecting trough, the dust can be washed away.

[0053] In order to further improve the filtering effect of the filter cloth 2 and remove the dust accumulated on the filter cloth 2 in time, the filter cloth 2 in this embodiment is also provided with a matching cleaning device.

[0054] As an example, the cleaning device here is composed of a plurality of cleaning nozzles 7 and a nozzle fixing bracket 14, wherein the nozzle fixing bracket 14 is arranged on the filter cloth bracket 10 along the extension direction of the filter cloth 2, and the plurality of cleaning nozzles 7 are evenly distributed on the nozzle fixing bracket 1.

[0055] In specific application, by starting the filter cloth cleaning action, the cleaning nozzle 7 sprays the cleaning liquid on the surface of the filter cloth 2, so as to remove the dust layer and the salt fog crust layer that may exist on the filter cloth 2.

[0056] In addition, the air filtration station is also equipped with a fan 4 for realizing active air intake to increase the air intake volume.

[0057] In the specific setting, the fan 4 is placed in the air inlet window 13 at the top. With such a structural setting, clean air filtered by the shutter 11, the electrostatic filter 9 and the filter cloth 2 in sequence can enter the silent box for use by the generator set.

[0058] Based on the above-mentioned air filtration station structure setting, this example also provides a filtration method of the air filtration station.

[0059] like Figure 4-Figure 6 As shown, the air filter station in this example can perform three-stage filtration on the air entering the generator set. When the engine is started, the fan 4 is started at the same time, forming a negative pressure on the air entering the air filter station, and the air enters along the direction of the arrow in the figure. When the air enters the shutter 11, the shutter 11 blocks the sand, gravel, rain and the like in the air from the outside; when the air passes through the electrostatic filter 9, the electrostatic filter 9 adsorbs the fibers, catkins and cotton wool in the air on the electrostatic filter 9; when the air passes through the filter cloth 2, the filter cloth 2 filters out the dust in the air, and finally the filtered air passes through the air inlet window 13 and enters the generator set A.

[0060] The air filtration station provided in this example can provide clean air for the normal operation of the generator set and the cooling of the fuselage, greatly improving the service life of the engine. At the same time, its self-maintenance function prolongs the service life of related consumables, reduces the number of manual maintenance, and greatly reduces maintenance costs. It can be widely used in the generator industry and the power industry, providing a new intake purification solution for the power and diesel power generation industries.

[0061] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. An air filtration station, characterized in that: It includes a shutter, an electrostatic filter and a filter cloth, wherein the shutter is arranged at the air inlet of the air three-filtration station; the air inlet end of the electrostatic filter is connected to the air outlet of the shutter; the air inlet end of the filter cloth is connected to the air outlet end of the electrostatic filter, and the air outlet end of the filter cloth is connected to the air inlet of the generator set; a gas containing cavity is formed between the filter cloth and the electrostatic filter; The louver includes a plurality of louver blades arranged in sequence, the louver blades include a guide blade, a first shielding blade and a second shielding blade, the guide blade is composed of an S-shaped blade, the first shielding blade and the second shielding blade are respectively arranged on both sides of the guide blade and extend in opposite directions; the gas containing cavity formed between the filter cloth and the electrostatic filter screen has an annular structure.

2. The air filtration station according to claim 1, characterized in that: The electrostatic filter is composed of interlaced metal wires.

3. The three-air filter station structure according to claim 1 is characterized in that: The filter cloth comprises a filter cloth and a filter cloth support, and the filter cloth is placed on a fixing member in a folded manner.

4. The air filtration station according to claim 1, characterized in that: The filter cloth is provided with a matching vibration motor, and the vibration motor is arranged on a filter cloth support of the filter cloth.

5. The air filtration station according to claim 1, characterized in that: The filter cloth is provided with a corresponding dust collecting trough, and the dust collecting trough is composed of a tray and a lower beam of the air filtering station.

6. The air filtration station according to claim 1, characterized in that: The filter cloth is provided with a matching cleaning device, which is composed of a plurality of cleaning nozzles and a nozzle fixing bracket. The plurality of cleaning nozzles are arranged on the filter cloth bracket through the nozzle fixing bracket.

7. The air filtration station according to claim 1, characterized in that: The air filter station is also provided with a fan, and the fan is arranged in the air intake window of the generator set.

8. A filtering method for an air filtering station according to any one of claims 1 to 7, characterized in that: When the generator set starts, the fan starts at the same time, forming a negative pressure in the air filtration station. The air enters through the shutters, electrostatic filter, filter cloth, and finally enters the generator set through the air inlet window.

Citation Information

Patent Citations

  • Air filtering station structure

    CN214809550U