Power battery module handling tooling
By designing the power battery module handler, using magnetic suction assembly adsorption and insulated handle mechanism handling, the dangers and short circuit problems of manual handheld handling are solved, and safer and more stable battery module handling is achieved.
Patent Information
- Application Number
- CN202110785210.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-12
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2041-07-12
AI Technical Summary
During the assembly process of power battery modules, manual hand-held handling of the battery module is not only dangerous but also prone to short circuits, causing operator injury and economic losses.
A power battery module handler is designed, including a protective cover, an insulated handle mechanism, a base and a magnetic suction assembly, which absorbs the battery module through the magnetic suction assembly and uses the insulated handle mechanism to safely carry it.
This tooling avoids the risk of manual handheld handling, improves the safety and stability of battery module handling, is simple to operate and easy to use, and reduces the risk of short circuit.
Smart Images

Figure CN113387108B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power battery module assembly, and in particular to power battery module handling tooling. Background Art
[0002] At present, power battery modules are mostly moved by hand during assembly. Battery PACK is a valuable and dangerous material, and the overall weight is mostly around 50-100 kg. During manual handling, it is inconvenient to grab it directly by hand, and the positive and negative poles of the circuit may be connected through the human body, forming a short circuit, causing harm to the operator, and the battery module may also be burned, resulting in economic losses.
[0003] In view of the above-mentioned defects, active research and innovation are carried out in order to create a power battery module handling tooling to make it more valuable for industrial use. Summary of the invention
[0004] In order to solve the above technical problems, an object of the present invention is to provide a power battery module handling tool.
[0005] To achieve the above object, the present invention adopts the following technical solution:
[0006] The power battery module handling tool comprises a protective cover, a left insulating handle mechanism, a right insulating handle mechanism, a base and a magnetic suction component. The base is provided with a first substrate, a second substrate and a third substrate from left to right in sequence. The left insulating handle mechanism comprises a left handle and a first guide. The left handle is mounted on the protective cover through a first mounting block and a second mounting block. The first guide is movably connected to the left handle through a handle on the top left side, and the handle is arranged on the left handle between the first mounting block and the second mounting block. The right insulating handle mechanism comprises a right handle, a second guide and a third guide. The right handle is mounted on the protective cover through a first mounting block and a second mounting block. On the protective cover, the third guide member is movably connected to the left handle through the handle on the top right side, the third guide member is connected to the second guide member on the left side through a connecting plate, and the handle is arranged on the right handle between the first mounting block and the second mounting block, the first guide member, the second guide member and the third guide member are all provided with sliding rails, and a slider is connected to the sliding rail, and the slider is connected to the inner wall of the protective cover at the top, and the guide grooves at the bottom of the first guide member, the second guide member and the third guide member are all provided with magnetic suction components, and the first guide member, the second guide member and the third guide member are sequentially installed in the guide grooves of the first substrate, the second substrate and the third substrate.
[0007] As a further improvement of the present invention, a left movable groove is opened on the left side of the protective cover, and a right movable groove is opened on the right side of the protective cover. The clamping plate at the top of the first guide member is movably arranged in the left movable groove, and the clamping plate at the top of the third guide member is movably arranged in the right movable groove.
[0008] As a further improvement of the present invention, the magnetic attraction component includes a fixed plate, roller followers are arranged around the fixed plate, and a plurality of magnetic attraction magnets are arranged on the fixed plate between the left and right roller followers.
[0009] As a further improvement of the present invention, the top of the first mounting block is sleeved on the left handle or the right handle through a sliding sleeve and connected to the left handle or the right handle through a pull ring pin, and the bottom of the first mounting block is mounted on the protective cover through bolts.
[0010] As a further improvement of the present invention, the top of the second mounting block is sleeved on the left handle or the right handle through a sliding sleeve and connected to the left handle or the right handle through a pull ring pin, and the bottom of the second mounting block is mounted on the protective cover through bolts.
[0011] As a further improvement of the present invention, both left and right sides of the protective cover are mounted to the base by bolts.
[0012] By means of the above scheme, the present invention has at least the following advantages:
[0013] The present invention avoids the adverse effects on operators and battery modules caused by manual hand-held transportation, and the battery module transportation is safe and stable. The present invention has a reasonable structure, simple operation, and convenient use, and the battery module can be taken in and out simply and safely.
[0014] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a structural schematic diagram of the power battery module handling tooling of the present invention;
[0017] Figure 2 yes Figure 1 Schematic diagram of the explosion structure;
[0018] Figure 3 yes Figure 1 Schematic diagram of the structure of the middle base;
[0019] Figure 4yes Figure 1 The structural diagram of the insulating handle mechanism on the middle left;
[0020] Figure 5 yes Figure 1 The structural diagram of the insulating handle mechanism in the middle right;
[0021] Figure 6 yes Figure 1 Schematic diagram of the structure of the magnetic suction component;
[0022] Figure 7 yes Figure 1 Schematic diagram of the structure of the middle protective cover;
[0023] Figure 8 It is a schematic diagram of the initial state of the present invention;
[0024] Fig. 9 This is a schematic diagram of the tooling of the present invention when it is close to the battery module;
[0025] Fig.10 It is a schematic diagram of the magnetic suction component of the present invention when it is attached to the base and sucks the battery module;
[0026] Fig.11 It is a schematic diagram of the magnetic suction component of the present invention leaving the base and releasing the battery module.
[0027] The meanings of the various reference numerals in the figures are as follows.
[0028] 1 Protective cover 2 Left insulating handle mechanism
[0029] 3 Right insulated handle mechanism 4 Base
[0030] 5 Magnetic component 6 First substrate
[0031] 7 Second substrate 8 Third substrate
[0032] 9 Left handle 10 First mounting block
[0033] 11 Handle 12 Slide Rail
[0034] 13 Slider 14 Second mounting block
[0035] 15 First guide 16 Right handle
[0036] 17 connecting plate 18 second guide member
[0037] 19 Third guide member 20 Fixed plate
[0038] 21 Magnetic magnet 22 Roller follower
[0039] 23 Left movable slot 24 Right movable slot DETAILED DESCRIPTION
[0040] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0041] In order to enable those skilled in the art to better understand the scheme of the present invention, the technical scheme in the embodiment of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiment of the present invention. Obviously, the described embodiment is only a part of the embodiment of the present invention, rather than all the embodiments. The components of the embodiment of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the present invention provided in the drawings is not intended to limit the scope of the invention claimed for protection, but merely represents the selected embodiment of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the present invention.
[0042] Example
[0043] like Figures 1 to 11 As shown, a power battery module handling tool comprises a protective cover 1, a left insulating handle mechanism 2, a right insulating handle mechanism 3, a base 4 and a magnetic suction assembly 5, on which a first substrate 6, a second substrate 7 and a third substrate 8 are arranged in sequence from left to right, the left insulating handle mechanism 2 comprises a left handle 9 and a first guide 15, the left handle 9 is mounted on the protective cover 1 through a first mounting block 10 and a second mounting block 14, the first guide 15 is movably connected to the left handle 9 through a handle 11 on the left side of the top, and the handle 11 is arranged on the left handle 9 between the first mounting block 10 and the second mounting block 14, the right insulating handle mechanism 3 comprises a right handle 16, a second guide 18 and a third guide 19, the right handle 16 is mounted on the protective cover 1 through the first mounting block 10 and the second mounting block 14 On the protective cover 1, the third guide member 19 is movably connected to the left handle 9 through the handle 11 on the top right side. The third guide member 19 is connected to the second guide member 18 on the left side through the connecting plate 17, and the handle 11 is arranged on the right handle 16 between the first mounting block 10 and the second mounting block 14. The first guide member 15, the second guide member 18 and the third guide member 19 are all provided with a slide rail 12, and a slider 13 is connected to the slide rail 12. The slider 13 is connected to the inner wall of the protective cover 1 at the top. The first guide member 15, the second guide member 18 and the third guide member 19 are all provided with a magnetic attraction component 5 in the guide groove at the bottom, and the first guide member 15, the second guide member 18 and the third guide member 19 are installed in the guide grooves of the first substrate 6, the second substrate 7 and the third substrate 8 in sequence.
[0044] Preferably, a left movable groove 23 is opened on the left side of the protective cover 1, and a right movable groove 24 is opened on the right side of the protective cover 1. The clamping plate at the top of the first guide member 15 is movably arranged in the left movable groove 23, and the clamping plate at the top of the third guide member 19 is movably arranged in the right movable groove 24.
[0045] Preferably, the magnetic attraction component 5 includes a fixed plate 20 , roller followers 22 are arranged around the fixed plate 20 , and a plurality of magnetic attraction magnets 21 are arranged on the fixed plate 20 between the left and right roller followers 22 .
[0046] Preferably, the top of the first mounting block 10 is sleeved on the left handle 9 or the right handle 16 through a sliding sleeve and connected to the left handle 9 or the right handle 16 through a pull ring pin, and the bottom of the first mounting block 10 is mounted on the protective cover 1 by bolts.
[0047] Preferably, the top of the second mounting block 14 is sleeved on the left handle 9 or the right handle 16 through a sliding sleeve and connected to the left handle 9 or the right handle 16 through a pull ring pin, and the bottom of the second mounting block 14 is mounted on the protective cover 1 by bolts.
[0048] Preferably, both left and right sides of the protective cover 1 are mounted together with the base 4 by bolts.
[0049] The characteristics of the handling tool of the present invention are: using the magnetic penetration of the strong magnet magnetic suction component 5 to absorb the battery module through the insulating bottom plate of the base 4, manually holding the insulating handle of the tool to carry it, using the insulating handle to pull the distance between the magnet and the battery module, the magnetic force on the module is weakened, and it is separated from the tool.
[0050] The invention has a unique design and novel structure. The manual tooling is used to indirectly grab the module. The contact points between the tooling and the manual tooling and the module are all made of insulating materials to avoid short circuit of the module. The insulating handle is convenient for manual gripping, and the module is convenient and safe to detach from the tooling.
[0051] Description of the assembly structure of the present invention:
[0052] like Figure 1 to Figure 7The tooling is composed of five parts, namely, a base 4, a magnetic suction assembly 5, a left insulating handle 2, a right insulating handle 3 and a protective cover 1. The first substrate 6, the second substrate 7 and the third substrate 8 constitute the base 4. Eight roller followers 22 are mounted on the fixed plate 20, and five strong magnetic magnets 21 are pasted on the fixed plate 20 to form the magnetic suction assembly 5. The first mounting block 10, the handle 11 and the second mounting block 14 are mounted on the left handle 9 or the right handle 16. The pull ring pin passes through the left handle 9 or the right handle 16 to mount the first mounting block 10 and the second mounting block 14 on the left handle 9 or the right handle 16. The guide is fixed on the handle 11, and the connecting plate 17 connects the second guide 18 and the third guide 19 together. The first guide 15, the second guide 18 and the third guide 19 are all provided with a slide rail 12, and the slide rail 12 is connected with a slider 13, and the slider 13 is connected to the inner wall of the protective cover 1 at the top.
[0053] The left insulating handle 2 and the right insulating handle 3 are fixed to the left and right sides of the protective cover 1 respectively. The three magnetic components 5 sequentially place the four roller followers 22 on the outside of each of the three magnetic components 5 into the guide grooves of the first guide 15, the second guide 18 and the third guide 19, and then place the four roller followers 22 on the inside of the three magnetic components 5 into the guide grooves of the first substrate 6, the second substrate 7 and the third substrate 8 respectively. The protective cover 1 is fixed to the base 4 to complete the assembly of the tooling.
[0054] The working principle of the present invention is briefly described as follows:
[0055] By pushing the handles 11 of the left insulating handle mechanism 2 and the right insulating handle mechanism 3, the roller follower 22 moves up and down in the guide grooves of the first guide member 15, the second guide member 18 and the third guide member 19. The magnetic attraction component 5 moves up and down, causing the distance between the strong magnetic attraction magnet 21 and the battery module to change and the magnetic strength between the two to change, thereby enabling the tooling to take and place the battery module.
[0056] The main operating modes of the device are as follows:
[0057] Manually hold the insulated left handle 9 and right handle 16 of the tooling, and stick the outer sides of the first substrate 6, the second substrate 7 and the third substrate 8 of the tooling base 4 to the upper surface of the battery module;
[0058] Manually push the insulating handles at both ends toward the middle of the tooling through the handle 11, and the magnetic suction component 5 is attached to the inner side of the first substrate 6, the second substrate 7 and the third substrate 8 of the base 4, and the battery module is attracted by strong magnetism;
[0059] Manually use tooling to carry the battery module to the destination;
[0060] Manually push the insulating handles at both ends toward the outer end of the tooling through the handle 11, and the magnetic suction component 5 leaves the inner side of the first substrate 6, the second substrate 7 and the third substrate 8 of the base 4, and the magnetic force weakens to release the battery module;
[0061] Complete the safe handling of battery modules.
[0062] The above process is illustrated in detail as follows: Figure 8 to Figure 11 As shown (wherein, the arrows pointing left and right in the horizontal direction indicate that the handle 11 drives the guide member to move left and right, and the arrows pointing up and down in the vertical direction indicate the up and down movement of the magnetic attraction component 5).
[0063] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly referring to the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0064] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood through specific circumstances.
[0065] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention, and these improvements and modifications should also be regarded as within the scope of protection of the present invention.
Claims
1. Power battery module handling tooling, characterized in that: The invention comprises a protective cover (1), a left insulating handle mechanism (2), a right insulating handle mechanism (3), a base (4) and a magnetic attraction assembly (5); the base (4) is provided with a first substrate (6), a second substrate (7) and a third substrate (8) in sequence from left to right; the left insulating handle mechanism (2) comprises a left handle (9) and a first guide member (15); the left handle (9) is mounted on the protective cover (1) via a first mounting block (10) and a second mounting block (14); the first guide member (15) is movably connected to the left handle (9) via a handle (11) on the top left side; and the handle (11) is arranged on the left handle (9) between the first mounting block (10) and the second mounting block (14); the right insulating handle mechanism (3) comprises a right handle (16), a second guide member (18) and a third guide member (19); the right handle (16) is mounted on the protective cover (1) via the first mounting block (10) and the second mounting block (14); The third guide member (19) is movably connected to the left handle (9) through the handle (11) on the right side of the top. The third guide member (19) is connected to the second guide member (18) on the left side through a connecting plate (17). The handle (11) is arranged on the right handle (16) between the first mounting block (10) and the second mounting block (14). The first guide member (15), the second guide member (18) and the third guide member (19) are all provided with a slide rail (12). The slide rail (12) is connected to a slider (13). The slider (13) is connected to the inner wall of the protective cover (1) at the top. The guide grooves at the bottoms of the first guide member (15), the second guide member (18) and the third guide member (19) are all provided with a magnetic attraction component (5). The first guide member (15), the second guide member (18) and the third guide member (19) are sequentially installed in the guide grooves of the first substrate (6), the second substrate (7) and the third substrate (8). A left movable groove (23) is provided on the left side of the protective cover (1), a right movable groove (24) is provided on the right side of the protective cover (1), a clamping plate at the top of the first guide member (15) is movably arranged in the left movable groove (23), and a clamping plate at the top of the third guide member (19) is movably arranged in the right movable groove (24); The magnetic attraction component (5) comprises a fixed plate (20), roller followers (22) are arranged around the fixed plate (20), and a plurality of magnetic attraction magnets (21) are arranged on the fixed plate (20) between the left and right roller followers (22).
2. The power battery module handling tool as claimed in claim 1, characterized in that: The top of the first mounting block (10) is sleeved on the left handle (9) or the right handle (16) via a sliding sleeve and connected to the left handle (9) or the right handle (16) via a pull ring pin, and the bottom of the first mounting block (10) is mounted on the protective cover (1) via bolts.
3. The power battery module handling tool as claimed in claim 1, characterized in that: The top of the second mounting block (14) is sleeved on the left handle (9) or the right handle (16) via a sliding sleeve and connected to the left handle (9) or the right handle (16) via a pull ring pin, and the bottom of the second mounting block (14) is mounted on the protective cover (1) via bolts.
4. The power battery module handling tool as claimed in claim 1, characterized in that: The left and right sides of the protective cover (1) are mounted together with the base (4) via bolts.
Citation Information
Patent Citations
Power battery module carrying tool
CN215099863U