Transmitter configuration device and intelligent transmitter

By designing the transmitter configuration device, the automatic configuration of the transmitter is realized by using the cooperation of the tag component and the reading component, the problems of low transmission configuration efficiency and high labor intensity in the prior art are solved, the configuration efficiency and accuracy are improved, and personnel costs are saved.

CN113449831BActive Publication Date: 2025-03-07XINJIANG G C ENERGY TECH
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Patent Information

Application Number
CN202110868140.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-30
Publication Date
2025-03-07
Estimated Expiration
2041-07-30

AI Technical Summary

Technical Problem

Existing transmitters need to be replaced frequently during maintenance or verification, resulting in staff needing to reconfigure their handheld hand-controllers, which increases workload and reduces configuration efficiency, and requires high capabilities to installers.

Method used

A transmitter configuration device is designed, including a tag assembly and a reading assembly. The tag assembly has an insulated base, a processing unit and a contact piece, and the reading assembly has an insulated base, a control unit and a telescopic probe. Through the telescopic probe, the transmitter parameter information is read and written to realize automatic configuration.

Benefits of technology

It improves the efficiency and accuracy of transmitter configuration, reduces the labor intensity of staff, saves staff costs, and is suitable for all types of transmitters and process pipelines.

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Abstract

The present invention discloses a transmitter configuration device and an intelligent transmitter, comprising a tag component and a reading component. The tag component comprises an insulating base, a processing unit and a contact piece arranged thereon. The reading component comprises an insulating base, a control unit and a telescopic probe arranged thereon. The processing unit stores configuration information of the pipeline, and the control unit stores parameter information of the transmitter. Alternatively, the control unit stores configuration information of the pipeline, and the processing unit stores parameter information of the transmitter. The telescopic probe can contact the contact piece and perform parameter reading and writing configuration. The transmitter comprises the reading component in the transmitter configuration device. The above structure can improve the efficiency and accuracy of the transmitter configuration, reduce the labor intensity of the staff, and save personnel costs.
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Description

Technical Field

[0001] The present invention belongs to the technical field of transmitter configuration, and in particular relates to a transmitter configuration device and an intelligent transmitter. Background Art

[0002] At present, many transmitters are often replaced due to maintenance or calibration. When they are installed again, the staff needs to hold a handheld operator to reconfigure the process link for operation and docking. This not only brings a lot of repetitive operations, increases the workload of the staff and reduces the configuration efficiency of the transmitter, but also has high requirements on the ability of the installers. According to actual operations, although reconfiguration is required, the type of transmitter selected in the process link is relatively fixed, and only one type of transmitter is often installed on the dedicated interface, so the configuration parameters are relatively fixed. Therefore, based on actual needs, the present application designs a transmitter configuration device and an intelligent transmitter. Summary of the invention

[0003] The object of the present invention is to provide a transmitter configuration device and an intelligent transmitter, which can improve the efficiency and accuracy of transmitter configuration, reduce the labor intensity of staff, and save personnel costs.

[0004] In order to solve the above problems, the invention provides a transmitter configuration device, comprising a tag component 3 and a reading component, wherein the tag component 3 comprises an insulating base, a processing unit 33 and a contact piece 34, wherein the processing unit 33 and the contact piece 34 are both arranged on the insulating base, wherein the contact piece 34 is connected to the processing unit 33, wherein the configuration information of the current pipeline is stored in the processing unit (33), the reading component comprises an insulating base 4, a control unit 42 and a telescopic probe 41, wherein the control unit 42 and the telescopic probe 41 are both arranged on the insulating base 4, wherein one end of the telescopic probe 41 is connected to the control unit 42, and the other end extends to the outside of the insulating base 4, wherein the control unit (4 2) parameter information of the transmitter (1) is stored in the processing unit (33), the configuration information of the current pipeline is stored in the processing unit (42), the configuration information of the current pipeline is stored in the processing unit (43), the telescopic probe (41) on the reading component can contact the corresponding contact piece (34) on the tag component (3), the reading component can read the parameter information of the transmitter (1) in the tag component (3) and can transmit the parameter information and the configuration information of the current pipeline to the host computer.

[0005] As a preferred embodiment of the present application, the insulating base 4 is provided with a probe adaptive docking assembly 43, which includes a moving disk 431, a fixed disk 432 and a stepper motor 433. The moving disk 431 is provided with contacts 4311 corresponding to and connected to the number of telescopic probes 41, and the fixed disk 432 is provided with brushes 4321 corresponding to and in contact with the contacts 4311. The brushes 4321 and the stepper motor 433 are connected to the control unit 42. The stepper motor 433 can drive the moving disk 431 to rotate until the telescopic probe 41 contacts with the corresponding contact piece 34.

[0006] As a preferred solution of the present application, a pushing assembly is provided on the fixed disk 432, and the pushing assembly includes a spring push rod 4322, which can be used to push the brush 4321 on the fixed disk 432 toward the contact 4311 on the moving disk 431 so that the brush 4321 is always in contact with the contact 4311.

[0007] As a preferred solution of the present application, a sensing unit is provided on the insulating base 4, and the sensing unit is connected to the control unit 42. The sensing unit includes a pressure sensing module 4313, and the pressure sensing module 4313 is arranged on the contact 4311 or the brush 4321, which is used to detect whether the contact 4311 and the brush 4321 are in contact.

[0008] As a preferred solution of the present application, the sensing unit further includes an alarm module, which includes a wireless transceiver module and / or an audible and visual alarm module. The wireless transceiver module is used to remotely transmit the current alarm information to a host computer, and the audible and visual alarm module is used to make on-site alarms.

[0009] As a preferred solution of the present application, when the reading component can transmit parameter information to the host computer, the reading component includes a wireless transceiver unit, which can be used to connect the reading component to the host computer and implement data transmission, or the reading component is connected to the host computer by a signal line and implements data transmission.

[0010] As a preferred solution of the present application, the reading component includes an alarm unit, which includes an on-site alarm module, a remote alarm module and a display module. The alarm unit can be used to remind the staff whether the current configuration of the transmitter 1 is correct and completed.

[0011] As a preferred embodiment of the present application, the contact pieces 34 include multiple groups, the multiple groups of contact pieces 34 are arc-shaped, the multiple groups of contact pieces 34 are arranged in a ring structure on the insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces 34, or, the multiple groups of contact pieces 34 are arranged from near to far from the center of the insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces 34.

[0012] As a preferred solution of the present application, the contact pieces 34 include multiple groups, and the multiple groups of contact pieces 34 are ring-shaped with different radii. The multiple groups of ring-shaped contact pieces 34 are arranged from near to far from the center of the insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces 34.

[0013] As a preferred embodiment of the present application, the contact pieces 34 include multiple groups, and the multiple groups of contact pieces 34 include arc shapes and ring shapes. The ring-shaped contact pieces 34 are arranged from near to far from the center of the insulating base, and the arc-shaped contact pieces 34 are arranged in a ring or semicircular ring structure on the insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces 34.

[0014] As a preferred embodiment of the present application, the number of the telescopic probes 41 is arranged corresponding to the contact pieces 34, that is, it includes multiple groups, and each group of telescopic probes 41 includes multiple probes arranged horizontally and / or vertically. When the multiple groups of contact pieces 34 are arranged into a ring structure or a semicircular ring structure on the insulating base, and there is a gap between two adjacent groups of contact pieces 34, then the distance between the two groups of telescopic probes 41 corresponding to the two adjacent groups of contact pieces 34 is equal to the sum of the arc length of the contact pieces 34 and the gap distance. At the same time, the arrangement width of the multiple probes in each group of telescopic probes 41 is smaller than the distance of the gap between the two adjacent contact pieces 34.

[0015] As a preferred solution of the present application, when multiple groups of contact pieces 34 are arranged from near to far from the center of the insulating base, and there is a gap between two adjacent groups of contact pieces 34, the distance between the two groups of telescopic probes 41 corresponding to the two adjacent groups of contact pieces 34 is equal to the sum of the arc width of the contact pieces 34 and the gap distance. At the same time, the arrangement width of the multiple probes in each group of telescopic probes 41 is smaller than the distance of the gap between the two adjacent contact pieces 34.

[0016] As a preferred embodiment of the present application, the insulating base and the insulating base 4 are both annular structures, the insulating base includes an insulating upper layer 31 and an insulating lower layer 32, the processing unit 33 is arranged between the insulating upper layer 31 and the insulating lower layer 32, and the contact piece 34 is arranged on the outer surface of the insulating upper layer 31, and at least the insulating upper layer 31 is made of polytetrafluoroethylene material.

[0017] As a preferred solution of the present application, the configuration information of the current pipeline includes but is not limited to the acquisition parameter type, pipeline type, acquisition conditions, and the acquisition accuracy and range of the required sensor; the parameter information of the transmitter 1 includes identity information, acquisition parameter type, acquisition conditions, and acquisition accuracy and range.

[0018] In order to solve the above problems, the present application also provides an intelligent transmitter, including a transmitter mounting connector 11, on which the reading component in the above-mentioned transmitter configuration device is installed, and the control unit 42 of the reading component stores the parameter information of the transmitter 1; or, the reading component in the above-mentioned transmitter configuration device is installed on the transmitter mounting connector 11, and the control unit 42 of the reading component stores the parameter information of the transmitter 1, and the control unit 42 of the reading component is integrated on the controller of the intelligent transmitter.

[0019] Compared with the prior art, the advantage of the transmitter configuration device in the present application is that it is applicable to both intelligent transmitters and wired transmitters. For intelligent transmitters, the configuration information of the current pipeline and the parameters of the transmitter 1 are pre-stored in the processing unit 33 of the tag component 3 and the control unit 42 of the reading component, and then the automatic configuration of the transmitter 1 in the process link is realized by reading the data between the tag component 3 and the reading component and writing the data in the transmitter. For wired transmitters, the configuration information of the current pipeline and the parameters of the transmitter 1 can be pre-stored in the control unit 42 of the reading component and the processing unit 33 of the tag component 3 respectively, and the automatic configuration of the transmitter 1 in the process link is realized by reading the data between the tag component 3 and the reading component and writing the data in the transmitter. The reading of data between components and the transmission of data to the host computer realize the automatic configuration of the wired transmitter, making the configuration and data collection of the wired transmitter more intelligent, avoiding the problems of misoperation and low efficiency of manual configuration in manual operation. In this way, not only the labor intensity of the staff is reduced, but also the configuration efficiency and accuracy of the transmitter 1 are improved. At the same time, the transmitter configuration device in the present application can be applied to various types of transmitters 1 and transmitters 1 installed in process pipelines 2. Therefore, the transmitter configuration device in the present application has a wide range of uses. Moreover, the configuration device in the present application only needs one person to complete it, without the participation of multiple people, thus saving labor costs and intensity.

[0020] Compared with the prior art, the advantage of the transmitter 1 in the present application is that a reading component that internally stores the parameter information of the transmitter 1 is installed thereon. The configuration of the transmitter 1 can be completed by contacting the reading component with a device or apparatus that pre-stores the configuration information of the current pipeline and reading and writing data without manual configuration. This improves the configuration efficiency and accuracy of the transmitter 1. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 A schematic structural diagram of a transmitter configuration device provided in Embodiment 1 of the present invention installed on a transmitter and a process pipeline interface.

[0022] Figure 2 This is a schematic diagram of the structure of a label assembly provided in Embodiment 1 of the present invention.

[0023] Figure 3 The schematic diagram of the contact piece provided in the first embodiment of the present invention is an arc-shaped structure and is arranged in a ring-shaped structure on an insulating base.

[0024] Figure 4 A schematic diagram of a structure in which the contact pieces provided in the first embodiment of the present invention are arc-shaped and arranged from near to far from the center of the insulating base.

[0025] Figure 5 The contact pieces provided in the first embodiment of the present invention are in the shape of rings with different radii, and are arranged from near to far from the center of the insulating base.

[0026] Figure 6 A schematic diagram of the arrangement of the contact piece on the insulating base when the contact piece provided in the first embodiment of the present invention includes an arc structure and a ring structure.

[0027] Figure 7 This is a schematic diagram of the structure of a reading component provided in Embodiment 1 of the present invention.

[0028] Figure 8 A schematic structural diagram of a telescopic probe provided in Embodiment 1 of the present invention includes multiple groups, each group including multiple probes.

[0029] Fig. 9 This is a schematic structural diagram of the positional relationship between the telescopic probe and the contact piece provided in the first embodiment of the present invention.

[0030] Fig.10 This is a schematic diagram of the structure of the probe adaptive docking assembly provided in Embodiment 1 of the present invention.

[0031] Fig.11 The first embodiment of the present invention provides Fig.10 A partial enlarged view of point A in the middle.

[0032] Fig.12 This is a schematic diagram of the distribution structure of contacts on the fixed plate 432 in the probe adaptive docking assembly provided in the first embodiment of the present invention.

[0033] Fig.13 This is a schematic diagram of the distribution structure of brushes on the fixed plate 432 in the probe adaptive docking assembly provided in the first embodiment of the present invention.

[0034] Fig.14 A structural schematic diagram of another transmitter configuration device provided in Embodiment 2 of the present invention installed on a transmitter and a process pipeline interface.

[0035] The accompanying drawings include transmitter 1, transmitter mounting connector 11, process pipeline 2, pipeline interface 21, label assembly 3, insulating upper layer 31, insulating lower layer 32, processing unit 33, contact piece 34, GND interface 341, VCC interface 342, signal acquisition interface 343, RST signal interface 344, CLK signal interface 345, SWP signal interface 346, insulating base 4, telescopic probe 41, control unit 42, probe adaptive docking assembly 43, moving disk 431, contact 4311, hollow transmission shaft 4312, pressure sensing module 4313, fixed disk 432, brush 4321, spring push rod 4322, stepper motor 433, and wire 5. DETAILED DESCRIPTION

[0036] Embodiment 1: This embodiment provides a transmitter configuration device, which includes a tag component 3 and a reading component. When used, the tag component 3 is installed on the pipeline interface 21 of the process pipeline 2, and the reading component is installed on the transmitter installation joint 11 and connected to the transmitter's own controller, see Figure 1 The telescopic probe 41 on the reading component can contact the corresponding contact piece 34 on the tag component 3 and write the information in the read tag component 3 into the transmitter 1 after verification, thereby realizing the direct configuration of the transmitter 1. In this embodiment, the device is preferably suitable for the configuration of the intelligent transmitter 1. In this embodiment, the reading component is preferably an active component, which uses the voltage provided by the intelligent transmitter 1, and the tag component is a passive component, which needs the reading component to provide it with voltage when working.

[0037] The tag assembly 3 includes an insulating base, a processing unit 33 and a contact piece 34. In this embodiment, the insulating base is preferably a ring-shaped structure, and includes an insulating upper layer 31 and an insulating lower layer 32. The processing unit 33 is arranged between the insulating upper layer 31 and the insulating lower layer 32. The processing unit 33 pre-stores the configuration information of the current pipeline. In this embodiment, the configuration information preferably includes but is not limited to the acquisition parameter type (temperature, pressure, etc.), pipeline type (casing pressure pipeline or back pressure pipeline), acquisition working conditions (medium type, ambient temperature, protection level, etc.) and the acquisition accuracy and acquisition range of the required sensor; the contact piece 34 is arranged on the outer surface of the insulating upper layer 31 and is connected to the processing unit 33 through the wire 5, see Figure 2In this embodiment, the insulating upper layer 31 is preferably a polytetrafluoroethylene material with an extremely low friction coefficient, and the insulating lower layer 32 can be a polytetrafluoroethylene material or a PCV material; in this embodiment, the number of the contact pieces 34 is determined according to actual needs. When the tag component 3 itself has a power supply module, the number of the contact pieces 34 can be one, and the one contact piece 34 is only connected to the signal acquisition interface 343 of the processing unit 33 through the wire 5, or it can be two, and the two contact pieces 34 are respectively connected to the data reading interface and the data writing interface of the processing unit 33 through the wire 5. Of course, the contact piece 34 can also include a signal acquisition interface 343 of the processing unit 33. The three or more RST signal interfaces 344, CLK signal interfaces 345 or SWP signal interfaces 346 of the unit 33 are connected, which can be determined according to the actual chip and program settings, and are not specifically limited in this embodiment. In this embodiment, the tag component 3 itself preferably does not have a power supply module (which is powered by the reading component), and the contact sheet 34 includes at least three, two of which are connected to the GND interface 341 and the VCC interface 342 of the processing unit 33 through the wire 5, and the other is connected to the signal acquisition interface 343 through the wire 5; in this embodiment, the arrangement structure of the contact sheet 34 on the insulating base specifically includes:

[0038] The contact pieces 34 include multiple groups, and the multiple groups of contact pieces 34 are in an arc-shaped structure. In order to reduce the distribution area of ​​the contact pieces 34 on the insulating base, it is preferred that the multiple groups of contact pieces 34 are arranged in a ring structure on the insulating base, and there is a gap between two adjacent groups of contact pieces 34, see Figure 3 In this embodiment, the gap between two adjacent groups of contact pieces 34 is preferably smaller than the arc length of the contact piece 34. In this embodiment, the distribution structure of the contact piece 34 has a smaller requirement on the size of the insulating base, and the size of the insulating base is greater than or equal to the arc width of the contact piece 34; or, the multiple groups of contact pieces 34 are arranged from near to far from the center of the insulating base, and there is a gap between two adjacent groups of contact pieces 34, see Figure 4 In this embodiment, the gap between two adjacent groups of contacts 34 is preferably smaller than the arc width of the contacts 34. In this embodiment, the distribution structure of the contacts 34 requires the insulating base to have a wider size. Of course, in this embodiment, the contacts 34 can also be a polygonal structure.

[0039] Or, the contact pieces 34 include multiple groups, the multiple groups of contact pieces 34 are ring-shaped with different radii, the multiple groups of contact pieces 34 of the ring structure are arranged from near to far from the center of the insulating base, and there is a gap between two adjacent groups of contact pieces 34, see Figure 5 .

[0040] Alternatively, the contact pieces 34 include multiple groups, the multiple groups of contact pieces 34 include arc-shaped and ring-shaped contact pieces 34, the ring-shaped contact pieces 34 are arranged from near to far from the center of the insulating base, and the arc-shaped contact pieces 34 are arranged in a ring or semicircular ring structure on the insulating base, and there is a gap between two adjacent groups of contact pieces 34, see Figure 6 .

[0041] In this embodiment, in order to avoid modifying the configuration information in the label component 3, during the configuration process, it is preferred that the processing unit 33 only has a read function but not a write function. Of course, if writing content is required, write permission can also be set, and information can only be written to the processing unit 33 after the permission is enabled. In this embodiment, it is preferred that the processing unit 33 only has a read function during the configuration process; in this embodiment, the write permission can be enabled through specific fingerprint information or voice information.

[0042] The reading assembly includes an insulating base 4, a control unit 42 and a telescopic probe 41. In this embodiment, the insulating base 4 is preferably a ring-shaped structure, and a cavity is provided on the insulating base 4. The control unit 42 and the telescopic probe 41 are both arranged in the cavity. One end of the telescopic probe 41 is connected to the acquisition interface, power interface, RST signal interface, CLK signal interface or SWP signal interface on the control unit 42 through a wire 5, and the other end extends to the outside of the insulating base 4. Figure 7 In this embodiment, the control unit 42 stores parameter information of the transmitter 1. In this embodiment, the parameter information preferably includes at least the identity information of the current transmitter 1, the acquisition parameter type (temperature, pressure, etc.), the acquisition working conditions (medium type, ambient temperature, protection level, etc.), and the acquisition accuracy and range. In this embodiment, the number of telescopic probes 41 is set corresponding to the contact piece 34, that is, it includes multiple groups, and each group of telescopic probes 41 includes multiple probes arranged horizontally and / or vertically, see Figure 8 , when multiple groups of contact pieces 34 are arranged in a ring structure or a semicircular ring structure on the insulating base, and there is a gap between two adjacent groups of contact pieces 34, in order to avoid short circuit, it is preferred that the distance between the two groups of telescopic probes 41 corresponding to the two adjacent groups of contact pieces 34 is equal to the sum of the arc length of the contact pieces 34 and the gap distance; when multiple groups of contact pieces 34 are arranged from near to far from the center of the insulating base, and there is a gap between two adjacent groups of contact pieces 34, then the distance between the two groups of telescopic probes 41 corresponding to the two adjacent groups of contact pieces 34 is equal to the sum of the arc width of the contact pieces 34 and the gap distance; at the same time, the arrangement width of the multiple probes in each group of telescopic probes 41 is smaller than the distance between the gaps of the two adjacent contact pieces 34, see Fig. 9 , which is a schematic diagram of the positional relationship between the telescopic probe 41 and the contact piece 34 provided in this embodiment.

[0043] In this embodiment, in order to ensure that the telescopic probe 41 is in contact with the corresponding contact piece 34, and to avoid the error in docking between the telescopic probe 41 and the contact piece 34, thereby causing data reading errors or failures, especially when multiple groups of contact pieces 34 are arranged in a ring structure on the insulating base, it is preferred that a probe adaptive docking assembly 43 is provided on the insulating base 4, and the probe adaptive docking assembly 43 includes a moving disk 431, a fixed disk 432 and a stepping motor 433, and a hollow transmission shaft 4312 and contacts 4311 corresponding to the number of the telescopic probes 41 are provided on the moving disk 431, see Fig.12 Schematic diagram of the distribution structure of the contacts 4311 on the moving disk 431 provided in this embodiment, the wire 5 passes through the hollow transmission shaft 4312 to connect the telescopic probe 41 with the corresponding contact 4311, and the fixed disk 432 is provided with a brush 4321 corresponding to and contacting the contact 4311, see Fig.13 , which is a schematic diagram of the distribution structure of the brush 4321 on the fixed disk 432 provided in the present embodiment, the stepper motor 433 is connected to the hollow transmission shaft 4312 on the moving disk 431, and the brush 4321 and the stepper motor 433 are connected to the control unit 42. When in use, the control unit 42 controls the stepper motor 433 to drive the moving disk 431 to rotate, thereby driving the telescopic probe 41 to rotate until the telescopic probe 41 contacts the corresponding contact piece 34. During real-time docking, the control unit 42 sends a verification message to the processing unit 33 through the telescopic probe 41 and the contact piece 34. At the same time, the processing unit 33 sends feedback information to the control unit 42. When the feedback information sent meets the preset message or handshake information, it indicates that the current telescopic probe 41 and the contact piece 34 contacted by it are connected correctly. If not, the control unit 42 controls the stepper motor 433 to drive the moving disk 431 to continue rotating until all the feedback information corresponding to all the telescopic probes 41 received by the control unit 42 is completed. Satisfy the preset message or handshake information; in this embodiment, in order to ensure that the brush 4321 is in good contact with the contact 4311, a pushing assembly is provided on the fixed disk 432, and the pushing assembly includes a spring push rod 4322, by which the brush 4321 on the fixed disk 432 can be pushed toward the direction of the contact 4311 on the moving disk 431 so that the brush 4321 is always in contact with the contact 4311. In this embodiment, in order to save the volume of the adaptive docking assembly, it is preferred that the fixed disk 432 is arranged between the moving disk 431 and the stepper motor 433, and the push rod assembly is arranged in the hollow transmission shaft 4312 of the moving disk 431, and one end of the push rod assembly is fixed on the hollow rotating shaft, and the other end is in contact with the fixed disk 432. In this embodiment, in order to prevent the push rod assembly from rotating synchronously with the hollow transmission shaft 4312, it is preferred that one end of the push rod assembly fixed on the hollow rotating shaft is connected to a rotating shaft, and the rotating shaft rotates with the moving disk 431 to prevent the push rod assembly from rotating. Fig.10, which is a structural schematic diagram of an optimal probe adaptive docking component 43 provided in this embodiment. Other similar or close structures that solve the same technical problem belong to the protection scope of this embodiment. In this embodiment, the use of the probe adaptive docking component 43 can not only ensure that the telescopic probe 41 is in accurate contact with the corresponding contact piece 34, and realize the docking error correction function of the telescopic probe 41 and the contact piece 34, but also ensure that the reading and writing of data during the configuration process of the transmitter 1 is effective and accurate.

[0044] In this embodiment, in order to avoid the disconnection of the contact 4311 and the brush 4321 during long-term use, thereby causing abnormal data collection, it is preferred that a sensing unit is provided on the insulating base 4, and the sensing unit is connected to the control unit 42. The sensing unit includes a pressure sensing module 4313, or the sensing unit includes a pressure sensing module 4313 and an alarm module. In this embodiment, the pressure sensing module 4313 is preferably provided on the contact 4311, and the pressure of the brush 4321 on the contact 4311 is sensed to detect whether the contact 4311 and the brush 4321 are in contact. The alarm module includes a wireless transceiver module and / or an audible and visual alarm module. When in use, the pressure sensor sends the sensed information to the control unit 42. The control unit 42 determines whether there is an abnormal contact between the brush 4321 and the contact 4311 based on the sensing information. If so, the current alarm information is remotely transmitted to the host computer through the wireless transceiver module, so that the staff can detect whether the data transmitted by the transmitter 1 is abnormal and take corresponding emergency measures. At the same time, the sound and light alarm module issues an on-site alarm to remind the staff that the current transmitter 1 has an abnormality, check the brush 4321 and the contact 4311, or whether the connection between the telescopic probe 41 and the contact piece 34 is loose, and take corresponding measures. Therefore, the sensing unit in this embodiment can display the fault to the staff in time, avoiding the transmitter 1 from collecting and transmitting abnormal data to the host computer for a long time.

[0045] Furthermore, in the present embodiment, in order to promptly remind the staff whether the current transmitter 1 configuration is correct and completed, the preferred reading component includes an alarm unit, which includes an on-site alarm module, a remote alarm module and a display module. In the present embodiment, the alarm unit and the above-mentioned sensing unit can share the on-site alarm module and the remote alarm module, that is, when the transmitter 1 is configured and configured correctly, the current alarm information is remotely transmitted to the host computer through the wireless transceiver module, so that the staff knows that the current position transmitter 1 configuration is completed. At the same time, the sound and light alarm module performs an on-site alarm to remind the staff that the current transmitter 1 configuration is completed. When the configuration fails, the sound and light alarm module performs an on-site alarm to remind the staff that the current transmitter 1 configuration is abnormal. At the same time, the fault code is displayed through the display module. For example, the configuration parameter matching failure can be displayed with the number 01, the transmitter 1 failure can be displayed with 02, and the abnormal contact between the telescopic probe 41 and the contact piece 34 can be displayed with 03, etc.; in the present embodiment, in order to save the use and manufacturing costs, the preferred display module can be the display unit provided by the transmitter 1.

[0046] In this embodiment, the control unit 42 in the reading component can be an additional controller added to this embodiment. In order to save the use cost, the control unit 42 can also be integrated in the control component carried by the transmitter 1 itself; in actual use, when the control unit 42 is an additional controller added to this embodiment, the control unit 42 is connected to the original controller of the transmitter 1 itself, and the control unit 42 is not only used for the configuration of the transmitter 1, but also the information collected by the transmitter 1 during work is also sent to the host computer through the control unit 42, or, the control unit 42 is only used for the configuration of the transmitter 1, and the information collected by the transmitter 1 during work is still sent to the host computer through its original controller. In this embodiment, the preferred control unit 42 is only used for the configuration of the transmitter 1, and the information collected by the transmitter 1 during work is still sent to the host computer through its original control component.

[0047] Before use, the present embodiment installs the label component 3 on the pipe interface 21 of the process pipeline 2, and installs the reading component on the transmitter mounting joint 11. Meanwhile, the configuration information of the current pipeline is stored in the processing unit 33 of the label component 3 in advance, and the parameter information of the current transmitter 1 is stored in the control unit 42 of the reading component. When configured for use, the transmitter 1 is installed on the pipe interface 21 of the required process pipeline 2 and the telescopic probe 41 on the reading component is brought into contact with the contact piece 34 on the label component 3. The label component 3 and the reading component are started. To ensure that the telescopic probe 41 is in contact with the corresponding contact piece 34, the probe adaptive docking component 43 is started at the same time. The control unit 42 controls the stepping motor 433 to drive the moving disk 431 to rotate, thereby driving the telescopic probe 41 to rotate. When the telescopic probe 41 rotates a certain angle, the control unit 42 will query whether the contact piece 34 in contact with the telescopic probe 41 is the required corresponding contact piece 34 by sending a verification message to the processing unit 33. If so, the stepper motor 433 will be controlled to stop working. If not, the stepper motor 433 will continue to be controlled to work until the telescopic probe 41 contacts the corresponding contact piece 34. After determining that the telescopic probe 41 contacts the corresponding contact piece 34, the telescopic probe 41 on the reading component will read the preset configuration information in the processing unit 33 in the label component 3 through the contact piece 34 to confirm whether the configuration information corresponds to or satisfies the parameter information of its built-in transmitter 1. If so, the read configuration information will be written into the control unit 42 and / or the original controller of the transmitter 1 to complete the configuration. If not, an alarm will be issued to remind the staff of the configuration abnormality and the fault code will be displayed, and the staff will perform relevant processing according to the fault code.

[0048] In summary, the transmitter configuration device in this embodiment has a simple structure and is easy to operate. The automatic configuration of the transmitter 1 in the process link is realized by reading the data between the tag component 3 and the reading component and writing the data in the transmitter, thereby avoiding the problems of misoperation and low efficiency of manual configuration in manual operation. In this way, not only the labor intensity of the staff is reduced, but also the configuration efficiency and accuracy of the transmitter 1 are improved. At the same time, the transmitter configuration device in this embodiment can be applied to various types of transmitters 1 and transmitters 1 installed in process pipelines 2, so it has a wide range of use. Furthermore, the configuration device in this embodiment can be completed by one person only, without the participation of multiple people, thus saving labor costs and intensity.

[0049] Embodiment 2: Compared with Embodiment 1, the difference of this embodiment is that the transmitter configuration device includes a tag component 3 and a reading component. When used, the reading component is installed on the pipeline interface 21 of the process pipeline 2, and the control unit 42 of the reading component stores the configuration information of the current pipeline. At the same time, the reading component includes a wireless transceiver unit, which can be used to connect the reading component to the host computer and implement data transmission. Of course, in order to ensure the accuracy of data transmission, the reading component can also use a signal line to connect to the host computer and perform data transmission. The tag component 3 is installed on the transmitter installation connector 11, and the processing unit 33 of the tag component 3 stores the parameter information of the transmitter 1, see Fig.14 , the telescopic probe 41 on the reading component can contact the corresponding contact piece 34 on the tag component 3, and the reading component can read the parameter information of the transmitter 1 in the tag component 3 and transmit the parameter information and the configuration information of the current pipeline to the host computer, so as to realize indirect configuration of the transmitter 1 through the host computer; in this embodiment, the device is preferably suitable for the configuration of the wired transmitter 1. At present, since the wired transmitter 1 can only be used as a sensor to collect a specific signal of 4-20mA to the remote RTU, the corresponding configuration information cannot be sent to the host computer, and manual configuration is required on the RTU side. At the same time, when the wired transmitter 1 is installed on the pipeline, it is impossible to confirm whether the collection parameter type (temperature, pressure, etc.) of the installed transmitter 1, the pipeline type, the collection conditions (medium type, ambient temperature, protection level, etc.), and the collection accuracy and collection range of the required sensor are the transmitter 1 required for the current pipeline. Therefore, in actual use, there may be a transmitter 1 that does not meet the requirements installed on the pipeline.

[0050] In this embodiment, in order to avoid abnormal or erroneous information transmission by the wired transmitter, the transmission signal of the wired transmitter can preferably be connected to the control unit 42 of the reading component through the HERT module. When the control unit 42 determines that the wired transmitter matches the current pipeline demand, the information collected by the wired transmitter (such as 4-20mA signal) can be transmitted to the RTU through the data line. At the same time, the reading component also transmits the parameter information of the read transmitter and the configuration information of the current pipeline to the host computer. If not, the wired transmitter is stopped from transmitting data.

[0051] When the transmitter configuration device in this embodiment is used specifically on a wired transmitter, the reading component is installed on the pipeline interface 21 of the process pipeline 2 and powered by the signal line on the pipeline. The control unit 42 of the reading component stores the configuration information of the current pipeline. In addition to the acquisition parameter type (temperature, pressure, etc.), pipeline type (casing pressure pipeline or back pressure pipeline), acquisition working conditions (medium type, ambient temperature, protection level, etc.) and the acquisition accuracy and acquisition range of the required sensor, the configuration information also includes the disassembly and assembly information of the transmitter 1 on the pipeline, the operation and maintenance information of the pipeline, the location information of the pipeline, etc. The label component 3 is installed on the transmitter mounting joint 11, and the processing unit 33 of the label component 3 stores The parameter information of the transmitter 1 (the same as the parameter information described in Example 1) is read. When reading data, the telescopic probe 41 on the reading component can contact the corresponding contact piece 34 on the tag component 3. In order to ensure that the telescopic probe 41 contacts the corresponding contact piece 34, the stepper motor 433 on the probe adaptive docking component 43 on the reading component drives the moving disk 431 to rotate under the control of the control unit 42, thereby driving the telescopic probe 41 to rotate until the telescopic probe 41 contacts the corresponding contact piece 34. When docking in real time, the control unit 42 sends a verification message to the processing unit 33 through the telescopic probe 41 and the contact piece 34. At the same time, the processing unit 33 sends a feedback message to the control unit 42. When the sent feedback information meets the preset report When a message or handshake message is received, it indicates that the current telescopic probe 41 is correctly connected to the contact piece 34 in contact with it. If not, the control unit 42 controls the stepper motor 433 to drive the moving disk 431 to continue rotating until all the feedback information corresponding to the telescopic probes 41 received by the control unit 42 all meets the preset message or handshake message. After the telescopic probe 41 and the contact piece 34 are accurately connected, the reading component reads the parameter information of the transmitter 1 in the tag component through the telescopic probe, and determines whether the parameter information meets the current pipeline requirements. If so, the collected parameter information and the configuration information of the current pipeline are synchronously sent to the host computer. In this embodiment, the preferred reading component and the host computer are connected through the signal line provided by the wired transmitter, and the collected parameter information is sent to the host computer. The information and the configuration information of the current pipeline are transmitted to the host computer through the signal line. The host computer can confirm whether the current pipeline and the wired transmitter 1 are installed, whether the installation meets the requirements, and obtain the configuration information of the transmitter 1 according to the received information. The obtained configuration information can be matched with the 4-20mA signal sent by the transmitter 1. That is, the transmitter configuration device does not need to be manually configured on the RTU end. Instead, the configuration information of the transmitter 1 is sent to the host computer by using the transmitter configuration device. The host computer matches the configuration information with the corresponding collection information of the transmitter 1. In this way, not only the intelligent control of the wired transmitter is realized, but also the configuration efficiency and accuracy of the wired transmitter are improved.

[0052] Embodiment 3: This embodiment provides an intelligent transmitter, which includes a transmitter mounting connector 11, on which the reading component described in the above embodiment 1 is installed, and the control unit 42 of the reading component stores parameter information of the transmitter 1. In this embodiment, the control unit 42 is preferably an independent controller, and the control unit 42 is connected to the original controller of the transmitter 1 itself. The control unit 42 is not only used for the configuration of the transmitter 1, but also the information collected by the transmitter 1 during work is also sent to the host computer through the control unit 42. Alternatively, the control unit 42 is only used for the configuration of the transmitter 1, and the information collected by the transmitter 1 during work is still sent to the host computer through its original controller.

[0053] Alternatively, the transmitter mounting connector 11 is mounted with the reading component described in the above-mentioned embodiment 1, the control unit 42 of the reading component stores the parameter information of the transmitter 1, and the control unit 42 of the reading component is integrated into the controller of the smart transmitter.

[0054] Embodiment 4: This embodiment provides a device for configuring the smart transmitter described in Embodiment 3, and the device includes the label assembly 3 described in the above-mentioned Embodiment 1; in this embodiment, the device can be used not only to configure the transmitter, but also to detect the status of the transmitter. When used to detect the status of the transmitter, the device can be placed in a laboratory or a metering room for use as a detection device.

[0055] The above is only an embodiment of the invention, and the common knowledge such as the known specific structure and characteristics in the scheme is not described in detail here. It should be pointed out that for those skilled in the art, several improvements can be made without departing from the invention, which should also be regarded as the scope of protection of the invention, and these will not affect the effect of the implementation of the invention and the practicality of the patent. The scope of protection required by this application shall be based on the content of the claims, and the specific implementation methods and other records in the specification can be used to interpret the content of the claims.

Claims

1. A transmitter configuration device, characterized in that: The invention comprises a label component (3) and a reading component, wherein the label component (3) comprises an insulating base, a processing unit (33) and a contact piece (34), wherein the processing unit (33) and the contact piece (34) are both arranged on the insulating base, the contact piece (34) is connected to the processing unit (33), and the processing unit (33) stores configuration information of the current pipeline; the reading component comprises an insulating base (4), a control unit (42) and a telescopic probe (41), wherein the control unit (42) and the telescopic probe (41) are both arranged on the insulating base (4), and one end of the telescopic probe (41) is connected to the control unit (42), and the other end extends to the outside of the insulating base (4), and the control unit (42) is connected to the control unit (42). The transmitter (1) is stored in the processing unit (33), the control unit (42) stores parameter information of the transmitter (1), the telescopic probe (41) on the reading component can contact the corresponding contact piece (34) on the tag component (3), the reading component can read the configuration information of the current pipeline in the tag component (3) and write it into the transmitter, thereby configuring the transmitter; or, the processing unit (33) stores parameter information of the transmitter (1), the control unit (42) stores the configuration information of the current pipeline, the telescopic probe (41) on the reading component can contact the corresponding contact piece (34) on the tag component (3), the reading component can read the parameter information of the transmitter (1) in the tag component (3) and transmit the parameter information and the configuration information of the current pipeline to the host computer; The insulating base (4) is provided with a probe adaptive docking assembly (43), the probe adaptive docking assembly (43) comprising a moving disk (431), a fixed disk (432) and a stepping motor (433), the moving disk (431) being provided with contacts (4311) corresponding to the number of and connected to the telescopic probes (41), the fixed disk (432) being provided with brushes (4321) corresponding to and in contact with the contacts (4311), the brushes (4321) and the stepping motor (433) being connected to the control unit (42) is connected, the stepping motor (433) can drive the moving disk (431) to rotate until the telescopic probe (41) contacts the corresponding contact piece (34); the fixed disk (432) is provided with a pushing assembly, the pushing assembly includes a spring push rod (4322), and the spring push rod (4322) can be used to push the brush (4321) on the fixed disk (432) toward the contact (4311) on the moving disk (431) so that the brush (4321) is always in contact with the contact (4311); The configuration information of the current pipeline includes the acquisition parameter type, pipeline type, acquisition working condition, and the acquisition accuracy and acquisition range of the required sensor; the parameter information of the transmitter (1) includes identity information, acquisition parameter type, acquisition working condition, and acquisition accuracy and range.

2. The transmitter configuration device according to claim 1, characterized in that: A sensing unit is provided on the insulating base (4), the sensing unit being connected to the control unit (42), the sensing unit comprising a pressure sensing module (4313), the pressure sensing module (4313) being provided on the contact (4311) or the brush (4321), and being used to detect whether the contact (4311) and the brush (4321) are in a contact state.

3. The transmitter configuration device according to claim 2, characterized in that: The sensing unit further includes an alarm module, which includes a wireless transceiver module and / or an audible and visual alarm module. The wireless transceiver module is used to remotely transmit the current alarm information to a host computer, and the audible and visual alarm module is used to make an on-site alarm.

4. The transmitter configuration device according to any one of claims 1 to 3, characterized in that: When the reading component can transmit parameter information to the host computer, the reading component includes a wireless transceiver unit, which can be used to connect the reading component to the host computer and implement data transmission, or the reading component is connected to the host computer by a signal line and implements data transmission.

5. The transmitter configuration device according to claim 4, characterized in that: The reading component comprises an alarm unit, which comprises an on-site alarm module, a remote alarm module and a display module. The alarm unit can be used to remind the staff whether the current transmitter (1) configuration is correct and completed.

6. The transmitter configuration device according to claim 1, characterized in that: The contact pieces (34) include multiple groups, the multiple groups of contact pieces (34) are in an arc shape, the multiple groups of arc-shaped contact pieces (34) are arranged in a ring structure on an insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces (34); or, the contact pieces (34) include multiple groups, the multiple groups of contact pieces (34) are in an arc shape, the multiple groups of arc-shaped contact pieces (34) are arranged from near to far from the center of the insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces (34).

7. The transmitter configuration device according to claim 1, characterized in that: The contact pieces (34) comprise a plurality of groups, the plurality of groups of contact pieces (34) are in the shape of rings with different radii, the plurality of groups of ring-shaped contact pieces (34) are arranged from near to far from the center of the insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces (34).

8. The transmitter configuration device according to claim 1, characterized in that: The contact pieces (34) include multiple groups, the multiple groups of contact pieces (34) include arc-shaped and ring-shaped ones, the ring-shaped contact pieces (34) are arranged from near to far from the center of the insulating base, the arc-shaped contact pieces (34) are arranged in a ring-shaped or semi-circular ring structure on the insulating base, and there is a gap or an insulating layer between two adjacent groups of contact pieces (34).

9. The transmitter configuration device according to claim 1, characterized in that: The number of the telescopic probes (41) is set corresponding to the contact pieces (34), that is, it includes multiple groups, each group of telescopic probes (41) includes multiple probes arranged horizontally and / or vertically, when the multiple groups of contact pieces (34) are arranged in a ring structure on the insulating base, and there is a gap between two adjacent groups of contact pieces (34), then the distance between the two groups of telescopic probes (41) corresponding to the two adjacent groups of contact pieces (34) is equal to the sum of the arc length of the contact pieces (34) and the gap distance, and at the same time, the arrangement width of the multiple probes in each group of telescopic probes (41) is smaller than the distance of the gap between the two adjacent contact pieces (34).

10. The transmitter configuration device according to claim 1, characterized in that: The number of the telescopic probes (41) is set corresponding to the contact pieces (34), that is, it includes multiple groups, each group of telescopic probes (41) includes multiple probes arranged horizontally and / or vertically, when the multiple groups of contact pieces (34) are arranged from near to far from the center of the insulating base, and there is a gap between two adjacent groups of contact pieces (34), then the distance between the two groups of telescopic probes (41) corresponding to the two adjacent groups of contact pieces (34) is equal to the sum of the arc width of the contact pieces (34) and the gap distance, and at the same time, the arrangement width of the multiple probes in each group of telescopic probes (41) is smaller than the distance of the gap between the two adjacent contact pieces (34).

11. The transmitter configuration device according to claim 1, characterized in that: The number of the telescopic probes (41) is set corresponding to the contact pieces (34), that is, it includes multiple groups, each group of telescopic probes (41) includes multiple probes arranged horizontally and / or vertically, when the multiple groups of contact pieces (34) are arranged in a semicircular ring structure on the insulating base, and there is a gap between two adjacent groups of contact pieces (34), then the distance between the two groups of telescopic probes (41) corresponding to the two adjacent groups of contact pieces (34) is equal to the sum of the arc length of the contact pieces (34) and the gap distance, and at the same time, the arrangement width of the multiple probes in each group of telescopic probes (41) is smaller than the distance of the gap between the two adjacent contact pieces (34).

12. The transmitter configuration device according to claim 1, characterized in that: The insulating base and the insulating seat (4) are both annular structures, the insulating base comprises an insulating upper layer (31) and an insulating lower layer (32), the processing unit (33) is arranged between the insulating upper layer (31) and the insulating lower layer (32), the contact piece (34) is arranged on the outer surface of the insulating upper layer (31), and the insulating upper layer (31) is a polytetrafluoroethylene material.

13. An intelligent transmitter, comprising a transmitter mounting connector (11), characterized in that: The transmitter mounting connector (11) is provided with a reading component in the transmitter configuration device according to any one of claims 1 to 5, and the control unit (42) of the reading component stores parameter information of the transmitter (1); or, the transmitter mounting connector (11) is provided with a reading component in the transmitter configuration device according to any one of claims 1 to 5, and the control unit (42) of the reading component stores parameter information of the transmitter (1), and the control unit (42) of the reading component is integrated in a controller provided by the smart transmitter.

Citation Information

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