A nickel steel sheet tape winding mechanism for a nickel steel sheet inductor manufacturing device

Abstract

The invention discloses a nickel steel sheet tape winding mechanism of a nickel steel sheet inductor manufacturing device, including a third push-pull mechanism, the third push-pull mechanism is connected to a first mounting frame; a first rotating drum is installed on the first mounting frame, the first mounting frame is also installed with a second lifting mechanism, the second lifting mechanism is connected to a second mounting frame, an insulating tape feeding wheel and a group of clamping non-stick wheels and a fourth push-pull device are sequentially axially connected to the second mounting frame along the moving direction of the insulating tape, and the fourth push-pull device is connected to a non-stick mechanical clamp; a card block is fixed on the rotating shaft of the first rotating mechanism; the mounting frame is also connected with a cutting lifting mechanism, and the cutting lifting mechanism is connected with a cutter. The invention can realize the operation of automatically winding the insulating tape on the nickel steel sheet inductor, thereby improving the production efficiency of the nickel steel sheet inductor.

Description

Technical Field

[0001] The invention belongs to the field of machinery, and in particular relates to a nickel steel sheet tape winding mechanism of a nickel steel sheet inductor manufacturing device. Background Art

[0002] The nickel steel sheet inductor is made by gluing an insulating layer on the nickel steel sheet cut into sections and then winding the coil. Figure 1 As shown, it includes a nickel steel sheet 01, an insulating layer 02 wound outside the nickel steel sheet 01, and a coil 03 wound outside the insulating layer. When the nickel steel sheet is wrapped with an insulating tape on the outside, it is complicated to stretch, cut and wind the tape, so it is currently done manually, which is inefficient and needs to be improved. Summary of the invention

[0003] In order to solve the above problems, the present invention discloses a nickel steel sheet tape winding mechanism of a nickel steel sheet inductor manufacturing device. The present invention can realize the operation of automatically winding insulating tape on the nickel steel sheet inductor, thereby improving the production efficiency of the nickel steel sheet inductor.

[0004] To achieve the above object, the technical solution of the present invention is:

[0005] A nickel steel sheet tape winding mechanism of a nickel steel sheet inductor manufacturing device comprises a third push-pull mechanism, which is connected to a first mounting frame; a first rotating drum is mounted on the first mounting frame, the first mounting frame is also mounted with a second lifting mechanism, the second lifting mechanism is connected to a second mounting frame, an insulating tape feeding wheel, a group of clamping non-stick wheels and a fourth push-pull device are sequentially axially connected to the second mounting frame along the moving direction of the insulating tape, and the fourth push-pull device is connected to a non-stick mechanical clamp; a clamping block is fixed on the rotating shaft of the first rotating mechanism; the mounting frame is also connected with a cutting lifting mechanism, and the cutting lifting mechanism is connected to a cutter.

[0006] As a further improvement, the third push-pull mechanism is a third push-pull cylinder; the first rotating mechanism is a first rotating motor; the second lifting mechanism is a second lifting cylinder; the fourth push-pull device is a fourth push-pull cylinder; and the cut-off lifting mechanism is a cut-off lifting cylinder.

[0007] As a further improvement, a lower rotating shaft is installed in cooperation with the clamping block, and the end of the lower rotating shaft is formed with a spline due to the cooperation of the clamping block; the lower rotating shaft is connected to a first pulley; the first pulley is connected to a second pulley through a transmission belt power, and the second pulley is connected to a clamping shaft.

[0008] A further improvement is that the clamping shaft is slidably connected with a T-shaped sleeve and the shaft is connected to a fixed frame, and a spring is installed between the T-shaped sleeve and the fixed frame; at least two elastic conical parts are formed at the front end of the clamping shaft, and a clamping gap is formed between the elastic conical parts.

[0009] As a further improvement, the card block is in the shape of a plum blossom.

[0010] Advantages of the present invention:

[0011] The automatic winding operation of the insulating tape on the nickel steel sheet inductor can be realized, thereby improving the production efficiency of the nickel steel sheet inductor. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the structure of a nickel steel sheet inductor.

[0013] Figure 2 A schematic diagram of the top view of the structure of a nickel steel sheet inductor manufacturing device;

[0014] Figure 3 It is a side structural diagram of the nickel steel sheet cutting and feeding mechanism;

[0015] Figure 4 It is a top view structural schematic diagram of the nickel steel sheet winding mechanism;

[0016] Figure 5 It is a schematic diagram of the top view of the structure of the nickel steel sheet inductor winding mechanism;

[0017] Figure 6 It is a top view structural schematic diagram of the nickel steel sheet inductor disconnection mechanism;

[0018] Figure 7 It is a schematic diagram of the top view of the structure of the nickel steel sheet inductor blanking device;

[0019] Figure 8 It is a side view structural diagram of a branch pole;

[0020] Fig. 9 It is a schematic diagram of the top view of the rotatable clamping mechanism. DETAILED DESCRIPTION

[0021] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0022] Example 1

[0023] A nickel steel sheet inductor manufacturing device comprises a circular material transfer disk 1, on which a rotatable clamping mechanism 2 is fixed along the circumferential direction; corresponding to the rotatable clamping mechanism 2, a nickel steel sheet cutting and feeding mechanism 3, a nickel steel sheet winding mechanism 4, a nickel steel sheet inductor winding mechanism 5, a nickel steel sheet inductor wire breaking mechanism 6 and a nickel steel sheet inductor unloading device 7 are sequentially installed along the rotation direction of the material transfer disk 1.

[0024] The present invention realizes the transmission and rotation of materials by the material transfer disk 1 through the rotatable clamping mechanism 2. There are eight rotatable clamping mechanisms 2, which are evenly distributed on the material transfer disk 1. The basic operation sequence is that the nickel steel sheet is clamped at the first station on the left and the nickel steel sheet obtained by cutting the nickel steel strip by the feeding mechanism 3 is cut off. Then the material transfer disk 1 rotates forty-five degrees, and passes through the infrared material detector at the second station to detect whether there is a nickel steel sheet. If there is, it continues to rotate forty-five degrees and reaches the third station, i.e., the nickel steel sheet winding mechanism 4. The nickel steel sheet is adhered to the insulating tape and driven to rotate by the nickel steel sheet winding mechanism 4, so that the nickel steel sheet rotates, thereby winding the insulating tape, and then the insulating tape is cut: then continue to rotate forty-five degrees, and the infrared material detector at the fourth station detects whether there is a nickel steel sheet. The material detector detects whether there is a nickel-steel sheet, and then continues to rotate forty-five degrees to reach the fifth station. The nickel-steel sheet inductor winding mechanism 5 rotates to wind the wire outside the insulating tape, and then rotates forty-five degrees to pause at the sixth station, and then rotates forty-five degrees to reach the seventh station. The nickel-steel sheet inductor wire cutting mechanism 6 at the sixth and seventh stations cuts the wires connecting the two nickel-steel sheet inductors and makes the wires fall into the broken wire collection bucket 65, and then rotates forty-five degrees to reach the eighth station, and the nickel-steel sheet inductor unloading device 7 removes the nickel-steel sheet inductor to complete the unloading of the nickel-steel sheet inductor.

[0025] Among them, a branch rod 8 is installed between adjacent rotatable clamping mechanisms 2. The branch rod 8 includes a rod body 81. A V-shaped branch block 82 is fixed on the rod body 81. The V-shaped branch block 82 is supported by the adjacent wires of the adjacent nickel steel sheet inductors.

[0026] The material transfer disc 1 comprises a disc body 11 , and the disc body 11 is connected to a first rotary cylinder 12 for easy rotation.

[0027] The rotatable clamping mechanism 2 includes a lower rotating shaft 21 and a clamping shaft 22 axially connected to the material transfer disk 1; a spline 23 is formed on the outer end of the lower rotating shaft 21, and a first pulley 24 is connected to the inner end; the clamping shaft 22 is connected to the second pulley 25; the first pulley 24 and the second pulley 25 are connected to each other through a transmission belt 26; a T-shaped sleeve 27 is slidably connected to the clamping shaft 22 and is axially connected to a fixed frame 28, and a spring 29 is installed between the T-shaped sleeve 27 and the fixed frame 28; at least two elastic conical portions 210 are formed at the front end of the clamping shaft 22, and a clamping gap 211 is formed between the elastic conical portions 210.

[0028] The nickel steel sheet cutting and feeding mechanism 3 includes a nickel steel belt feeding disk 31, a nickel steel belt feeding roller pair 32, a first fixed cutting knife 33 and a first movable cutting knife 34, a rotating clamping device 35 and a feeding device 36 which are arranged in sequence along the transmission direction of the nickel steel belt; the first movable cutting knife 34 is connected to a first lifting cylinder 37, the rotating clamping device 35 includes a second rotating cylinder 351, the second rotating cylinder 351 is connected to a turntable 352, the turntable 352 is connected to four nickel steel sheet clamps 353 slidingly connected along the circumferential direction, a spring 354 is installed between the nickel steel sheet clamp 353 and the turntable 352, and a bump 355 is raised on the nickel steel sheet clamp 353; the feeding device 36 includes a mounting frame 361, on which a first push-pull cylinder 362 corresponding to the bump 355 and a second push-pull cylinder 363 corresponding to the T-shaped sliding sleeve 27 are installed.

[0029] The method of using the nickel steel sheet cutting and feeding mechanism 3 is as follows:

[0030] A nickel-steel strip is wound around the nickel-steel strip feeding disk 31, and then the nickel-steel strip feeding roller pair 32 transports the nickel-steel strip so that the front end of the nickel-steel strip is inserted into the nickel-steel sheet clamp 353, and the first movable cutter 34 moves downward to cut the nickel-steel strip to obtain the nickel-steel sheet on the nickel-steel sheet clamp 353, and then the second rotating cylinder 351 rotates so that the corresponding nickel-steel sheet clamp 353 faces the rotatable clamping mechanism 2, and the second push-pull cylinder 363 pushes the T-shaped sliding sleeve 27 to open the elastic conical portion 210, and then the first push-pull cylinder 362 pushes outward so that the nickel-steel sheet clamp 353 moves outward to send the nickel-steel sheet between the elastic conical portions 210, and the second push-pull cylinder 363 retracts, and the T-shaped sliding sleeve 27 rebounds so that the elastic conical portion 210 closes and clamps the nickel-steel sheet, and then the first push-pull cylinder 362 retracts so that the nickel-steel sheet clamp 353 returns to its original position.

[0031] The nickel steel sheet winding mechanism 4 includes a third push-pull cylinder 42, which is connected to a first mounting frame 43; a first rotating motor 46 is installed on the first mounting frame 43, and a second lifting cylinder 41 is also installed on the first mounting frame 43, and the second lifting cylinder 41 is connected to a second mounting frame 431, and an insulating tape feeding wheel 44 and a group of clamping non-stick wheels 45 and a fourth push-pull cylinder 47 are sequentially axially connected to the second mounting frame 431 along the moving direction of the insulating tape, and the fourth push-pull cylinder 47 is connected to a non-stick mechanical clamp 48; a block 49 that cooperates with the spline 23 is fixed on the rotating shaft of the rotating motor 46; a cutting lifting cylinder 411 is also connected to the mounting frame 43, and a cutter 410 is connected to the cutting lifting cylinder 411. The block 49 is preferably a plum blossom in the shape of a screwdriver head. The non-stickiness of the non-stick wheel and the clamp is achieved by coating the surface with a non-stick layer.

[0032] The methodology used by this institution is as follows:

[0033] After the nickel steel sheet reaches the position of this mechanism, the non-stick mechanical gripper 48 clamps the insulating tape under the pull of the fourth push-pull cylinder 47, and then pulls back, and then the third push-pull cylinder 42 is started, so that the insulating tape is directly below the nickel steel sheet, and the block 49 of the rotating shaft of the rotating motor 46 is connected to the spline 23 formed at the outer end of the lower rotating shaft 21. Then the second lifting cylinder 41 rises to make the second mounting frame 431, and then the insulating tape and the nickel steel sheet are attached to the main body, and then the rotating motor 46 rotates, the lower rotating shaft 21 drives the clamping shaft 22 to rotate, and then drives the nickel steel sheet to rotate, so that the tape is wound on the nickel steel sheet, and after winding a preset number of turns, the cutting lifting cylinder 411 drives the cutter 410 to descend to cut the insulating tape.

[0034] The nickel steel sheet inductor winding mechanism 5 includes a third lifting cylinder 51, which is connected to a winding push-pull cylinder 58, which is connected to a second rotary motor 52, which is connected to a V-shaped winding rod 53, which is formed with a threading hole 54, through which a wire 55 passes, and the wire 55 is wound on a wire feeding wheel 56. An L-shaped pressure rod 57 corresponding to the T-shaped sliding sleeve 27 is connected to the housing of the second rotary motor 52.

[0035] During operation, the third lifting cylinder 51 descends so that the L-shaped pressure rod 57 presses the T-shaped sliding sleeve 27 to prevent the clamping shaft 22 from rotating, and the second rotating motor 52 is aligned with the position of the nickel steel sheet. Then the second rotating motor 52 rotates so that the wire on it is wound around the outside of the insulating tape on the nickel steel sheet. When winding, the wire pushing and pulling cylinder 58 moves so that the middle of the insulating tape surface is wound with wire. (When winding the first nickel steel sheet, it is initially wound manually, and then automatically wound.)

[0036] A rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor winding mechanism 5 is installed between the rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor unloading device 7; the nickel-steel sheet inductor wire-breaking mechanism 6 is located between the rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor wire-breaking mechanism 6 and the rotatable clamping mechanism 2 corresponding to the nickel-steel sheet inductor winding mechanism 5; the nickel-steel sheet inductor wire-breaking mechanism 6 includes two second fixed cutting knives 61 and two second movable cutting knives 63, and the two second movable cutting knives 63 are both connected to a fourth lifting cylinder 64, and a wire-breaking collection bucket 65 is installed below the nickel-steel sheet inductor wire-breaking mechanism 6.

[0037] In this way, each time the wire is broken, the movable cutter cuts the wire at one end of the nickel steel sheet inductor on the eighth station and the wire at one end of the nickel steel sheet inductor on the seventh station, so that the nickel steel sheet inductor winding mechanism 5 can automatically wind the nickel steel sheet at the sixth station.

[0038] The nickel steel sheet inductor unloading device 7 includes a fifth push-pull cylinder 71, which is connected to a unloading mechanical clamp 72 and a push rod 73 corresponding to the T-shaped sliding sleeve 27; the unloading mechanical clamp 72 includes a clamping cylinder 74, and clamping plates 75 are respectively connected to both ends of the clamping cylinder 74. After reaching the eighth station, the fifth push-pull cylinder 71 is started, so that the push rod 73 pushes the T-shaped sliding sleeve 27 backward, and the unloading mechanical clamp 72 clamps the nickel steel sheet, and then retracts, so that the nickel steel sheet inductor is clamped.

[0039] The corresponding nickel steel sheet tape winding mechanism 4, the nickel steel sheet inductor winding mechanism 5 and the nickel steel sheet inductor unloading device 7 are all equipped with a material detector 9, which is a proximity switch or an infrared material detector. When the material detector 9 at the corresponding station cannot detect the material, it stops rotating and controls the sound and light alarm corresponding to the material detector 9 to alarm.

[0040] Although the embodiments of the present invention have been disclosed as above, they are not limited to the applications listed in the specification and the embodiments. They can be fully applied to various fields suitable for the present invention. For those familiar with the art, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and the illustrations shown and described herein.

Claims

1. A nickel steel sheet tape winding mechanism for a nickel steel sheet inductor manufacturing device, characterized in that: The invention comprises a third push-pull mechanism, the third push-pull mechanism is connected to a first mounting frame (43); a first rotating mechanism is installed on the first mounting frame (43), the first mounting frame (43) is also installed with a second lifting mechanism, the second lifting mechanism is connected to a second mounting frame (431), an insulating tape feeding wheel (44) and a group of clamping non-stick wheels (45) and a fourth push-pull device are axially connected to the second mounting frame (431) in sequence along the moving direction of the insulating tape, the fourth push-pull device is connected to a non-stick mechanical gripper (48); a clamping block (49) is fixed on the rotating shaft of the first rotating mechanism; a cutting lifting mechanism is also connected to the mounting frame (43), and the cutting lifting mechanism is connected to a cutter (410); The nickel steel sheet winding mechanism is located on one side of the material transfer disk (1), and a rotatable clamping mechanism (2) is fixed to the material transfer disk (1) along the circumferential direction; a nickel steel sheet cutting and feeding mechanism (3), a nickel steel sheet winding mechanism (4), a nickel steel sheet inductance winding mechanism (5) and a nickel steel sheet inductance disconnection mechanism (6) are sequentially installed corresponding to the rotatable clamping mechanism (2) along the rotation direction of the material transfer disk (1); the nickel steel sheet cutting and feeding mechanism (3) comprises a nickel steel sheet feeding disk (31), a nickel steel sheet feeding roller pair (32), a first fixed cutting knife (33) and a first movable cutting knife (34), a rotating clamping device (35) and a feeding device (36) which are sequentially arranged along the nickel steel sheet transmission direction; the first movable cutting knife (34) and a rotating clamping device (35) are arranged along the rotation direction of the nickel steel sheet. The cutter (34) is connected to a first lifting cylinder (37); the rotating material clamping device (35) comprises a second rotating cylinder (351); the second rotating cylinder (351) is connected to a rotating disk (352); the rotating disk (352) is connected to four nickel steel sheet clamps (353) in a circumferential sliding manner; a second spring (354) is installed between the nickel steel sheet clamp (353) and the rotating disk (352); a protrusion (355) is protruded from the nickel steel sheet clamp (353); the feeding device (36) comprises a mounting frame (361); a first push-pull cylinder (362) corresponding to the protrusion (355) and a second push-pull cylinder (363) corresponding to the T-shaped sliding sleeve (27) are installed on the mounting frame (361); The nickel steel sheet inductor winding mechanism (5) comprises a third lifting cylinder (51), the third lifting cylinder (51) is connected to a winding push-pull cylinder (58), the winding push-pull cylinder (58) is connected to a second rotating motor (52), the second rotating motor (52) is connected to a V-shaped winding rod (53), the V-shaped winding rod (53) is formed with a threading hole (54), a wire (55) passes through the threading hole (54), and the wire (55) is wound on a wire feeding wheel (56); an L-shaped pressure rod (57) corresponding to the T-shaped sliding sleeve (27) is connected to the housing of the second rotating motor (52); The nickel steel sheet inductor wire breaking mechanism (6) comprises two second fixed cutters (61) and two second movable cutters (63), and the two second movable cutters (63) are both connected to a fourth lifting cylinder (64).

2. The nickel steel sheet tape winding mechanism of the nickel steel sheet inductor manufacturing device according to claim 1, characterized in that: The third push-pull mechanism is a third push-pull cylinder (42); the first rotating mechanism is a first rotating motor (46); the second lifting mechanism is a second lifting cylinder (41); the fourth push-pull device is a fourth push-pull cylinder (47); and the cut-off lifting mechanism is a cut-off lifting cylinder (411).

3. The nickel steel sheet tape winding mechanism of the nickel steel sheet inductor manufacturing device according to claim 1, characterized in that: A lower rotating shaft (21) is mounted in cooperation with the clamping block (49), and a spline (23) is formed at the end of the lower rotating shaft (21) to cooperate with the clamping block (49); the lower rotating shaft (21) is connected to a first pulley (24); the first pulley (24) is connected to a second pulley (25) by power through a transmission belt (26), and the second pulley (25) is connected to a clamping shaft (22).

4. The nickel steel sheet tape winding mechanism of the nickel steel sheet inductor manufacturing device as claimed in claim 3, characterized in that: The clamping shaft (22) is slidably connected to a T-shaped sliding sleeve (27) and is axially connected to a fixed frame (28), and a spring (29) is installed between the T-shaped sliding sleeve (27) and the fixed frame (28); at least two elastic conical portions (210) are formed at the front end of the clamping shaft (22), and a clamping gap (211) is formed between the elastic conical portions (210).

5. The nickel steel sheet tape winding mechanism of the nickel steel sheet inductor manufacturing device as claimed in claim 3, characterized in that: The clamping block (49) is in the shape of a plum blossom.

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