A pipe dredging device with foldable wheel legs

Abstract

The present invention discloses a pipeline dredging device with foldable wheel legs, comprising: a support mechanism, the support mechanism includes a support plate, a diaphragm pump is arranged on one side of the support plate, one end of the diaphragm pump is connected with a sewage discharge pipe, a wheel leg walking mechanism, the wheel leg walking mechanism includes a plurality of support legs, the plurality of support legs are hinged to the other side of the support plate through a U-shaped seat, driving wheels are arranged at the ends of the plurality of support legs away from the support plate, a stirring and dredging structure, the stirring and dredging structure is arranged on the wheel leg walking mechanism, and one end of the stirring and dredging structure is connected with the diaphragm pump. This wheel leg foldable pipeline dredging robot can adapt to small wellhead sizes, combines gas and electricity, has a large driving force and high dredging efficiency. The support legs and the support plate can be folded and stored through the U-shaped seat, which is convenient for entering narrow spaces, and the driving wheels provide power to drive the device to move forward.

Description

Technical Field

[0001] The present invention belongs to the technical field of pipeline dredging, and more specifically, relates to a pipeline dredging device with foldable wheel legs. Background Art

[0002] The pipelines of the drainage system are distributed everywhere underground in the city. Due to the complex environment of the pipeline cleaning site, it is necessary to minimize the number of personnel directly contacting the dredging site. Currently, most robots that can walk normally in drainage pipelines and perform dredging pumping use electric control and are only applicable to small-diameter pipelines. The precipitation of domestic garbage, industrial waste, and construction site mud in drainage pipelines causes excessive siltation, resulting in pipeline blockage and sewage overflow, which can affect the daily life of residents to a small extent and disrupt the normal rhythm of the entire city when serious. Summary of the Invention

[0003] The purpose of the present invention is to provide a pipeline dredging device with foldable wheel legs. This foldable-wheel-leg pipeline dredging robot can adapt to small wellhead sizes, combines pneumatic and electric power, has a large driving force, and high dredging efficiency. The support legs and the support plate can be folded and stored through a U-shaped seat, which is convenient for entering narrow spaces, and the driving wheel provides power to drive the device to move forward.

[0004] To achieve the above purpose, the present invention provides a pipeline dredging device with foldable wheel legs, including:

[0005] A support mechanism, the support mechanism includes a support plate, a diaphragm pump is arranged on one side of the support plate, and one end of the diaphragm pump is connected to a sewage discharge pipe;

[0006] A wheel-leg walking mechanism, the wheel-leg walking mechanism includes a plurality of support legs, and the plurality of support legs are hinged to the other side of the support plate through a U-shaped seat. A driving wheel is arranged at the end of the plurality of support legs far away from the support plate;

[0007] A stirring and dredging structure, one end of the stirring and dredging structure is connected to the support plate through a hinge, and the stirring and dredging structure is connected to the diaphragm pump.

[0008] Optionally, eight L-shaped baffles are arranged on the one side of the support plate, there are four support legs, and a limiting groove is formed between every two L-shaped baffles to limit one support leg by the limiting groove.

[0009] Optionally, the driving wheel includes:

[0010] The driving wheel includes:

[0011] A first hollow square pipe and a second hollow square pipe, which are arranged side by side at the end of the support leg, and a driving motor is arranged inside the first hollow square pipe;

[0012] Two clamping plates, one end of each of the two clamping plates is located on the mutually remote sides of the first hollow square tube and the second hollow square tube;

[0013] A rotating shaft, passing through the two clamping plates;

[0014] A spiked wheel, rotatably sleeved on the rotating shaft;

[0015] A first bevel gear, fixedly connected to the spiked wheel;

[0016] A second bevel gear, the second bevel gear is arranged at the driving end of the driving motor, and the other end of the second bevel gear meshes with the first bevel gear;

[0017] Two connecting plates, in an L shape, one end of each of the two connecting plates is arranged on both sides of the support leg, and the other ends of the two connecting plates are simultaneously connected to the first hollow square tube and the second hollow square tube.

[0018] Optionally, the stirring and dredging structure includes:

[0019] A swing cylinder, the swing cylinder is arranged on the wheel leg walking mechanism through a fixing plate, and a fixing tube is arranged at the swing end of the swing cylinder;

[0020] A sludge suction pipe, one end of the sludge suction pipe passes through the fixing tube, and one end of the sludge suction pipe is connected to the diaphragm pump through a hose;

[0021] A spiral fixing plate, a pneumatic motor is arranged on one side of the spiral fixing plate, a screw conveyor mechanism is arranged on the other side of the spiral fixing plate, and one end of the screw conveyor mechanism is flush with the sludge suction pipe.

[0022] Optionally, the spiral fixing plate is in a U shape, including a connecting portion and two supporting portions, the two supporting portions are respectively located at both ends of the connecting portion, a coupling is arranged between the two supporting portions, the connecting portion is arranged on the side wall of the fixing tube, the rotating end of the pneumatic motor passes through one of the supporting portions and is connected to one end of the coupling, and the other end of the screw conveyor mechanism passes through the other supporting portion and is connected to the other end of the coupling.

[0023] Optionally, the screw conveyor mechanism includes:

[0024] A bearing seat, the bearing seat is arranged on the other supporting portion;

[0025] A spiral shaft, one end of the spiral shaft passes through the other supporting portion and the bearing seat and is connected to the other end of the coupling;

[0026] The spiral blade, one end of the spiral blade is sleeved on the spiral shaft, and the other end of the spiral blade is flush with the sludge suction pipe.

[0027] Optionally, it further includes an electric control box and a pneumatic control device, and the electric control box and the pneumatic control device are respectively arranged on both sides of the upper end of the diaphragm pump.

[0028] Optionally, the diaphragm pump is connected to the sewage pipe through the sludge discharge pipe joint, and the diaphragm pump is connected to the hose through the sludge inlet pipe joint.

[0029] Optionally, the spiked wheel includes a hub, a tire is sleeved on the hub, and a plurality of screws are penetrated through the tire.

[0030] Optionally, the support mechanism further includes a cushion block, and the cushion block is arranged between the diaphragm pump and the support plate.

[0031] The present invention provides a pipeline dredging device with foldable wheel legs, and its beneficial effects are as follows:

[0032] 1. The foldable wheel leg type pipeline dredging robot can adapt to small wellhead sizes, combines gas and electricity, has a large driving force, and high dredging efficiency. Through the U-shaped seat, the support legs and the support plate can be folded and stored, facilitating entry into narrow spaces, and the driving wheel provides power to drive the device to move forward.

[0033] 2. The sludge is dispersed and crushed by the stirring and dredging structure, which is convenient for cooperating with the diaphragm pump to suck the sludge, pumping the sludge to the ground for unified treatment, and cooperating with the swing cylinder to increase the operation area.

[0034] Other features and advantages of the present invention will be described in detail in the subsequent specific implementation part. Brief Description of the Drawings

[0035] By describing the exemplary embodiments of the present invention in more detail in conjunction with the drawings, the above and other objects, features, and advantages of the present invention will become more obvious. Among them, in the exemplary embodiments of the present invention, the same reference numerals generally represent the same components.

[0036] Figure 1 Fig. shows the structural schematic diagram of the unfolded state of a pipeline dredging device with foldable wheel legs according to an embodiment of the present invention.

[0037] Figure 2 Fig. shows the schematic diagram of the unfolded state of a pipeline dredging device with foldable wheel legs according to an embodiment of the present invention.

[0038] Figure 3 Fig. shows the structural schematic diagram of the folded state of a pipeline dredging device with foldable wheel legs according to an embodiment of the present invention.

[0039] Figure 4 Shows a schematic structural diagram of the stirring and dredging structure of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention.

[0040] Figure 5 Shows a schematic structural diagram of the wheel leg walking mechanism of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention.

[0041] Figure 6 Shows a schematic structural diagram of a driving wheel of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention.

[0042] Figure 7 Shows an overall schematic diagram of a driving wheel of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention.

[0043] Description of reference numerals:

[0044] 1, support plate; 2, diaphragm pump; 3, sewage pipe; 4, support leg; 5, U-shaped seat; 6, L-shaped baffle; 7.1, first hollow square pipe; 7.2, second hollow square pipe; 8, driving motor; 9, clamping plate; 10, rotating shaft; 11, spiked wheel; 12, first bevel gear; 13, second bevel gear; 14, connecting plate; 15, swing cylinder; 16, fixing plate; 17, fixed pipe; 18, mud suction pipe; 19, hose; 20, spiral fixing plate; 21, pneumatic motor; 22, auger mechanism; 22.1, bearing seat; 22.2, spiral shaft; 22.3, spiral blade; 23, coupling; 24, electric control box; 25, pneumatic control device; 26, mud outlet pipe joint; 27, mud inlet pipe joint; 28, cushion block; 29, hinge. Detailed description of the specific implementation

[0045] The preferred embodiments of the present invention will be described in more detail below. Although the preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments set forth herein. On the contrary, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.

[0046] Figure 1 Shows a schematic structural diagram of the unfolded state of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention; Figure 2 Shows a schematic diagram of the unfolded state of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention; Figure 3 Shows a schematic structural diagram of the folded state of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention; Figure 4Shows a structural schematic diagram of the stirring and dredging structure of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention; Figure 5 Shows a structural schematic diagram of the wheel leg walking mechanism of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention; Figure 6 Shows a structural schematic diagram of the driving wheel of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention; Figure 7 Shows an overall schematic diagram of the driving wheel of a pipe dredging device with foldable wheel legs according to an embodiment of the present invention.

[0047] As Figures 1-7 shown, a pipe dredging device with foldable wheel legs includes:

[0048] A support mechanism, the support mechanism includes a support plate 1, a diaphragm pump 2 is arranged on one side of the support plate 1, and a sewage discharge pipe 3 is connected to one end of the diaphragm pump 2;

[0049] A wheel leg walking mechanism, the wheel leg walking mechanism includes a plurality of support legs 4, the plurality of support legs 4 are hinged to the other side of the support plate 1 through a U-shaped seat 5, and a driving wheel is arranged at the end of the plurality of support legs 4 away from the support plate 1;

[0050] A stirring and dredging structure, one end of the stirring and dredging structure is connected to the support plate 1 through a hinge 29, and the stirring and dredging structure is connected to the diaphragm pump 2.

[0051] Specifically, the stirring and dredging structure folds and contracts the volume together with the support legs through the hinge 29, and in the unfolded state, it automatically contacts the ground by relying on gravity. At the same time, because it relies on gravity, the dredging depth is constant and automatically deepens. The support legs 4 and the support plate 1 can be folded and stored through the U-shaped seat 5, which is convenient for the device to enter a narrow space. The driving wheel provides power to drive the device to move forward. The stirring and dredging structure breaks up and crushes the silt to facilitate suction.

[0052] When in use, the device in the storage state is vertically passed through a shaft or inspection well and then unfolded in the drainage pipe. The driving wheel provides power to move forward. During the movement, the stirring and dredging structure cooperates with the diaphragm pump 2 to clean the silt, and the silt is pumped to the ground for unified treatment.

[0053] In this embodiment, eight L-shaped baffles 6 are arranged on one side of the support plate 1, and four support legs 4 are arranged. A limiting groove is formed between every two L-shaped baffles 6 and one support leg is located in the limiting groove.

[0054] Specifically, the support legs 4 are restricted from both sides by the L-shaped baffles 6 to prevent the support legs 4 in the unfolded state from being distorted and skewed under force during movement.

[0055] Further, the support legs 4 include two first support legs and two second support legs. The U-shaped seat 5 is fixed by countersunk screws. The deviation angle of the first support leg from the midline of the support plate 1 is 20°, and its length is 600 mm. The deviation angle of the second support leg from the midline of the support plate 1 is 15.787°, and its length is 800 mm. This not only avoids the interference between the first support leg and the second support leg in the folded state and further compresses the space in the folded state, but also provides sufficient stable support for the device in the unfolded state.

[0056] In this embodiment, the drive wheel includes:

[0057] A first hollow square tube 7.1 and a second hollow square tube 7.2, arranged side by side at the end of the support leg 4. A drive motor 8 is arranged inside the first hollow square tube 7.1;

[0058] , two clamping plates 9, one end of each of the two clamping plates 9 is located on the mutually remote sides of the first hollow square tube 7.1 and the second hollow square tube 7.2;

[0059] A rotating shaft 10, passing through the two clamping plates 9;

[0060] A spiked wheel 11, rotatably sleeved on the rotating shaft 10;

[0061] A first bevel gear 12, one side of the first bevel gear 12 is fixedly connected to the spiked wheel 11;

[0062] A second bevel gear 13, arranged at the driving end of the drive motor 8, and the other end of the second bevel gear 13 meshes with the first bevel gear 12;

[0063] Two connecting plates 14, in an L shape, one end of each of the two connecting plates 14 is arranged on both sides of the support leg, and the other ends of the two connecting plates 14 are simultaneously connected to the first hollow square tube 7.1 and the second hollow square tube 7.2.

[0064] Specifically, the spiked wheel 11 has sufficient grip in cooperation with the self-weight of the device, is connected to the support leg through the connecting plate 14, the drive motor 8 drives the second bevel gear 13 to rotate, the second bevel gear 13 drives the first bevel gear 12 to drive the spiked wheel 11 to rotate, and then the drive wheel drives the device to move forward.

[0065] Further, the rotating shaft 10 is a bolt assembly, the two ends of which are respectively connected to the other ends of the two clamping plates 9. The spiked wheel 11 is rotatably connected to the bolt assembly, the spiked wheel 11 is located between the two clamping plates 9, and the first bevel gear 12 is sleeved on the bolt assembly 10.

[0066] In this embodiment, the stirring and dredging structure includes:

[0067] The swing cylinder 15 is arranged on the wheel-leg walking mechanism through the fixing plate 16, and a fixed pipe 17 is arranged at the swing end of the swing cylinder 15;

[0068] The sludge suction pipe 18, one end of the sludge suction pipe 18 passes through the fixed pipe 17, and one end of the sludge suction pipe 18 is connected to the diaphragm pump 2 through the hose 19;

[0069] The spiral fixing plate 20, a pneumatic motor 21 is arranged on one side of the spiral fixing plate 20, a screw conveyor mechanism 22 is arranged on the other side of the spiral fixing plate 20, and one end of the screw conveyor mechanism 22 is flush with the sludge suction pipe 18.

[0070] Specifically, the screw conveyor mechanism 22 and the pneumatic motor 21 are fixed through the spiral fixing plate 20, the pneumatic motor 21 drives the screw conveyor mechanism 22 to rotate and stir the sludge, so as to break up the sludge for the sludge suction pipe 18 to suck. The diaphragm pump 2 provides suction, and the sludge is discharged from the sludge suction pipe 18 through the hose 19 and the diaphragm pump 2 and then through the sewage discharge pipe 3. During the absorption process, the absorption angle is adjusted through the swing cylinder 15 to change the absorption area.

[0071] In this embodiment, the spiral fixing plate 20 is U-shaped, including a connecting portion and two supporting portions. The two supporting portions are respectively located at both ends of the connecting portion. A coupling 23 is arranged between the two supporting portions. The connecting portion is arranged on the side wall of the fixed pipe 17. The rotating end of the pneumatic motor 21 passes through one of the supporting portions and is connected to one end of the coupling 23. The other end of the screw conveyor mechanism 22 passes through the other supporting portion and is connected to the other end of the coupling 23.

[0072] Specifically, the pneumatic motor 21 and the screw conveyor mechanism 22 are connected through the coupling 23 to improve the adaptability between the pneumatic motor 21 and the screw conveyor mechanism 22.

[0073] In this embodiment, the screw conveyor mechanism 22 includes:

[0074] The bearing seat 22.1, the bearing seat 22.1 is arranged on the other supporting portion;

[0075] The screw shaft 22.2, one end of the screw shaft 22.2 passes through the other supporting portion and the bearing seat 22.1 and is connected to the other end of the coupling 23;

[0076] The screw blade 22.3, one end of the screw blade 22.3 is sleeved on the screw shaft 22.2, and the other end of the screw blade 22.3 is flush with the sludge suction pipe 18.

[0077] Specifically, the screw conveyor mechanism 22 is connected through the bearing seat 22.1, and the power of the pneumatic motor 21 is transmitted through the screw shaft 22.2 to drive the screw blade 22.3 to rotate. The screw blade is spiral, and can lift the sludge and then let it fall freely, ensuring that the sludge has sufficient looseness for the sludge suction pipe 18 to suck.

[0078] In this embodiment, it further includes an electric control box 24 and a pneumatic control device 25, and the electric control box and the pneumatic control device 25 are respectively arranged on both sides of the upper end of the diaphragm pump 2.

[0079] Specifically, the electric control box 24 controls the drive motor 8 and the diaphragm pump 2, and the pneumatic control device 25 controls the pneumatic motor 21 and the swing cylinder 15. Through the control devices of the electric control box 24 and the pneumatic control device 25, and being arranged on both sides of the upper end of the diaphragm pump 2 at the same time, the electric control box 24 and the pneumatic control device 25 have sufficient height to keep clean and avoid being contaminated during the working process.

[0080] In this embodiment, the diaphragm pump 2 is connected to the sewage discharge pipe 3 through the sludge discharge pipe joint 26, and the diaphragm pump 2 is connected to the hose 19 through the sludge discharge pipe joint 26.

[0081] Specifically, the sludge discharge pipe joint 26 and the sludge discharge pipe joint 26 are flange joints, which are convenient for connection.

[0082] In this embodiment, the studded wheel 11 includes a hub, a tire is sleeved on the hub, and a plurality of screws are penetrated through the tire.

[0083] Specifically, the tire is a waste tire, which is directly attached to the hub, and the studded wheel 11 is made by combining the tire with screws, saving costs and making use of waste, while ensuring sufficient grip.

[0084] In this embodiment, the support mechanism further includes a cushion block 28, and the cushion block 28 is arranged between the diaphragm pump 2 and the support plate 1.

[0085] Specifically, the interference distance between the sludge inlet pipe joint 27 and the support plate 1 is compensated by the cushion block 28.

[0086] When the wheel-leg foldable pipeline dredging robot provided by the present invention is in use, taking the dredging of the drainage pipe as an example, the device in the folded state is put into the drainage pipeline through the shaft, and then the device is opened in the pipeline to deploy the support legs 4. Then, the stirring and dredging structure and the diaphragm pump 2 are started. The pneumatic motor 21 drives the auger mechanism 22 to rotate and stir the sludge, so as to break up the sludge for the suction pipe 18 to suck. The sludge is discharged from the suction pipe 18 through the hose 19 and the diaphragm pump 2 and then from the sewage discharge pipe 3. At the same time, the swing cylinder 15 is controlled to swing to expand the operation range. After the operation in this range is completed, the device is moved by the drive wheels and the stirring and dredging are repeated. After the work is completed, it returns to the initial position and enters the folded state for recovery.

[0087] The above has described the embodiments of the present invention. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art in the technical field without departing from the scope and spirit of the described embodiments.

Claims

1. A pipeline dredging device with foldable wheel legs, characterized in that, Comprising: A support mechanism, the support mechanism includes a support plate, on one side of the support plate there is a diaphragm pump, and one end of the diaphragm pump is connected to a sewage discharge pipe; A wheel-leg walking mechanism, the wheel-leg walking mechanism includes a plurality of support legs, and the plurality of support legs are hinged to the other side of the support plate through a U-shaped seat, and at the end of the plurality of support legs away from the support plate there are drive wheels; A stirring and dredging structure, one end of the stirring and dredging structure is connected to the support plate through a hinge, and the stirring and dredging structure is connected to the diaphragm pump; The drive wheel includes: A first hollow square tube and a second hollow square tube, arranged side by side at the end of the support leg, and a drive motor is arranged inside the first hollow square tube; Two clamping plates, one ends of the two clamping plates are respectively located on the mutually remote sides of the first hollow square tube and the second hollow square tube; A rotating shaft, passing through the two clamping plates; A spiked wheel, rotatably sleeved on the rotating shaft; A first bevel gear, fixedly connected to the spiked wheel; A second bevel gear, the second bevel gear is arranged at the driving end of the drive motor, and the other end of the second bevel gear meshes with the first bevel gear; Two connecting plates, in an L shape, one ends of the two connecting plates are respectively arranged on both sides of the support leg, and the other ends of the two connecting plates are simultaneously connected to the first hollow square tube and the second hollow square tube.

2. The pipeline dredging device with foldable wheel legs according to claim 1, characterized in that, On the said one side of the support plate there are eight L-shaped baffles, there are four support legs, and a limiting groove is formed between every two L-shaped baffles and one of the support legs is restricted by the limiting groove.

3. The pipe dredging device with foldable wheel legs according to claim 1, characterized in that, The stirring and dredging structure includes: A swing cylinder, the swing cylinder is arranged on the wheel-leg walking mechanism through a fixing plate, and a fixed tube is arranged at the swing end of the swing cylinder; A mud suction pipe, one end of the mud suction pipe passes through the fixed tube, and the said one end of the mud suction pipe is connected to the diaphragm pump through a hose; A spiral fixing plate, on one side of the spiral fixing plate there is a pneumatic motor, on the other side of the spiral fixing plate there is an auger mechanism, and one end of the auger mechanism is flush with the mud suction pipe.

4. The pipe dredging device with foldable wheel legs according to claim 3, characterized in that, The spiral fixing plate is in a U shape, including a connecting part and two supporting parts, the two supporting parts are respectively located at both ends of the connecting part, a coupling is arranged between the two supporting parts, the connecting part is arranged on the side wall of the fixed tube, and the rotating end of the pneumatic motor passes through one of the supporting parts and is connected to one end of the coupling, and the other end of the auger mechanism passes through the other supporting part and is connected to the other end of the coupling.

5. The pipe dredging device with foldable wheel legs according to claim 4, characterized in that, The auger mechanism includes: A bearing seat, the bearing seat is arranged on the other supporting part; A spiral shaft, one end of the spiral shaft passes through the other supporting part and the bearing seat and is connected to the other end of the coupling; Spiral blades, one end of the spiral blades is sleeved on the spiral shaft, and the other end of the spiral blades is flush with the mud suction pipe.

6. The pipe dredging device with foldable wheel legs according to claim 1, characterized in that, It also includes an electric control box and a pneumatic control device, and the electric control box and the pneumatic control device are respectively arranged on both sides of the upper end of the diaphragm pump.

7. A pipeline dredging device with foldable wheel legs according to claim 3, characterized in that, The diaphragm pump is connected to the sewage discharge pipe through the sludge discharge pipe joint, and the diaphragm pump is connected to the hose through the sludge inlet pipe joint.

8. A pipeline dredging device with foldable wheel legs according to claim 1, characterized in that The studded wheel includes a hub, a tire is sleeved on the hub, and a plurality of screws are penetrated through the tire.

9. The pipe dredging device with foldable wheel legs according to claim 7, characterized in that, The support mechanism further includes a cushion block, and the cushion block is arranged between the diaphragm pump and the support plate.

Images