An adaptation system and method of a bundling machine and a coil

Abstract

The present invention relates to the technical field of strapping machines, in particular to an adaptation system and method of a strapping machine and a spool. The system includes a strapping machine, a spool, a cloud server, and a mobile terminal independent of the strapping machine; the spool can be loaded into the strapping machine and is provided with an information unit; the mobile terminal has an information recognition device, and the information recognition device is used to read the anti-counterfeiting data in the information unit; the cloud server stores verification data corresponding to the anti-counterfeiting data, verifies the anti-counterfeiting data according to the verification data, and transmits the verification result to the control device. On the one hand, the present invention makes full use of the prevalence of existing mobile terminals, without separately setting an identification device on the strapping machine, so that the cost of the strapping machine is low and interaction can be achieved. On the other hand, by making full use of its networking function, while anti-counterfeiting verification can be achieved, intelligent setting, work statistics and analysis, and even intelligent upgrade of the control software of the strapping machine can be realized.

Description

Technical Field

[0001] The present invention relates to the technical field of strapping machines, and in particular to an adaptation system and method between a strapping machine and a wire reel. Background Art

[0002] A strapping machine has a strapping wire feeding mechanism for feeding a strapping wire such as a steel wire wound on a wire reel and winding it around a workpiece such as a steel bar, and a strapping wire twisting mechanism for twisting the strapping wire wound around the steel bar. Through the operation of a starter and the control of its internal controller, the strapping wire feeding mechanism and the strapping wire twisting mechanism act in sequence to complete a set of strapping operations.

[0003] In a strapping machine, the wire reel is a consumable item, so a large number of wire reels need to be replaced. Therefore, a large number of counterfeit products have emerged on the market. Since these wire reels are not genuine, various counterfeit wire reels cause damage to the strapping machine, increasing the later maintenance cost of the genuine equipment manufacturer for the strapping machine.

[0004] Currently, as disclosed in the strapping machine and steel wire reel with the patent application number 200580020005.X, it involves controlling the operation of the strapping machine by reading the RF tag of the steel wire reel through an RF tag reader installed on the strapping machine, to achieve functions such as intelligent identification of the steel wire type.

[0005] A strapping machine belongs to a power tool, which is mainly used for bundling steel bars of concrete components in the construction industry and tying vines and fences in the agricultural field, etc. Because of different usage places, the strapping requirements are different and there are great differences. First, for different usage fields, there are different requirements for the material, specification, etc. of the strapping wire, and different strapping wires also have different corresponding parameter settings for other tools, such as the tightening force, the usage amount of the strapping wire, etc. Due to different requirements in different usage fields, there is a need to monitor the strapping wire used during the usage process to prevent misuse and incorrect use. It is also necessary to effectively control the different parameter settings required for using different strapping wires to better play the role of the strapping machine and serve the actual work.

[0006] In addition, as an industrial tool, there is definitely a need to control the product quality. Especially for key projects (such as bridges, hydropower stations, etc.), the quality requirements are higher. This requires controlling the quality of the production process to meet the design requirements. This involves supervising and analyzing the type of strapping wire, the tightness of the strapping, etc., and then statistically analyzing the working parameters of the tool to confirm whether the working state of the tool is normal and ensure that the strapping effect meets the design requirements; and statistically feedback the strapping success rate of the strapping machine.

[0007] Each project has production completion cycle and production cost requirements, which requires the control of production efficiency and the amount of strapping wire used in the production process; as well as the control of strapping machines in different places of use, confirming the workload of strapping machines in different places of use, and scientifically and reasonably redeploying strapping machines in different places of use according to different workloads and construction periods, so that each strapping machine has enough workload, which not only improves the utilization rate of the strapping machine but also effectively guarantees the construction period. According to the monitoring of the number of times the strapping machine works every day (i.e., workload), the difference between the number of wires collected every day and the actual number of wires used can be ensured, and the amount of wire used on site can be determined and supervised to prevent the waste of wires thrown in some corners or forgotten in some places at the production site, which can effectively control production costs. It is also possible to distribute the insufficient amount of wire production on site in a timely manner, which can save time and improve work efficiency. By monitoring the amount of wire used and counting the actual number of work, the cost of wire use can be calculated and controlled.

[0008] In order to adapt to more new usage environments and usage requirements, the requirements for tools are constantly increasing, and continuous research and development of technology is needed. Therefore, there is a strong demand for online upgrades of tool software; electronic fence technology is used to realize the supervision of the anti-theft of strapping machines; strapping machines left on the construction site can also be found and timely reminded to take the strapping machines back to the storage place. Monitoring of all strapping machine data helps to provide strong guarantees for after-sales service, because after the cloud server collects the data of the strapping machine and the feedback of the fault problem, it can push maintenance method videos and guide maintenance directions to the user; and it can push the nearest maintenance department (point) for mobile construction site operators. In order to ensure safety, strapping machines that are in standby state for a long time during non-working hours can also be remotely shut down. It can also push reminders to users for necessary maintenance due to the long use of the strapping machine to extend the service life of the strapping machine and ensure normal working performance.

[0009] Finally, there is also a strong demand for remote upgrading of strapping machine software as working conditions change or statistical analysis of previous machine working status.

[0010] Due to the wide range of uses of strapping machines and the various demands mentioned above, there is a strong need for all management levels to conduct real-time control over the production efficiency and quality of the strapping machines during use; currently no strapping machine products and application systems that can meet the above demands have been disclosed. Summary of the invention

[0011] The present invention provides an adaptation system and method for a bundling machine and a wire spool in view of the problems of the prior art. The design is ingenious, making full use of the mobile terminal that almost everyone has a mobile phone. The mobile terminal has an information recognition device, and the mobile terminal is bound to the bundling machine to achieve association. The information recognition device of the mobile terminal is used as a signal transfer "base station" between the communication module in the bundling machine and the cloud server. On the one hand, it makes full use of the common functions such as scanning of existing mobile phones, that is, the information recognition device of the mobile terminal can recognize the information unit of the wire spool, and there is no need to separately set a recognition device on the bundling machine, so that the cost of the bundling machine is low, and the communication module is used to signal-connect with the information recognition device of the mobile terminal to achieve interaction. On the other hand, making full use of its networking function, while realizing anti-counterfeiting verification, intelligent setting, work statistics and analysis of the bundling machine, and even intelligent upgrading of the control software can be achieved.

[0012] In terms of scanning and recognition, for the wire spool, an anti-counterfeiting QR code with almost no cost can be set. The QR code can also be set in a hierarchical manner. For example, there are ten packs in a box of wire spools, and each pack has a dozen (12) wire spools. The QR code can be set to have one for each wire spool, one for each dozen wire spools in a pack, and one for each box. If a worker uses these 12 wire spools in a dozen, scanning the QR code on the pack of this dozen wire spools can input the setting information of 12 wire spools and the anti-counterfeiting information of each into the bundling machine.

[0013] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0014] The present invention provides an adaptation system for a bundling machine and a wire spool, including a bundling machine, a wire spool, a cloud server, and a mobile terminal independent of the bundling machine;

[0015] The wire spool can be loaded into the bundling machine and is provided with an information unit;

[0016] The mobile terminal has an information recognition device, and the information recognition device is used to read the anti-counterfeiting data in the information unit and upload the anti-counterfeiting data to the cloud server;

[0017] The bundling machine includes a machine shell and a control device, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism, a twisting mechanism, and a communication module installed in the machine shell;

[0018] The cloud server stores verification data corresponding to the anti-counterfeiting data, and is used to verify the anti-counterfeiting data according to the verification data when receiving the anti-counterfeiting data, and transmit the verification result to the control device through the communication module for the control device to execute the work enabling control logic of the bundling machine.

[0019] Wherein, the communication module includes a SIM card module and / or a Bluetooth module;

[0020] The Bluetooth module is used to establish a communication link with the mobile terminal;

[0021] The SIM card module is used to establish a communication link with the cloud server.

[0022] Wherein, the information unit includes at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is a unique number contained in the code pattern of the two-dimensional code and / or the bar code.

[0023] Wherein, the mobile terminal stores a set two-dimensional code or bar code encoding rule;

[0024] Before the mobile terminal performs an uplink transmission, it also executes:

[0025] Based on whether the code pattern in the two-dimensional code or bar code conforms to the encoding rule, perform a preliminary verification locally, and only send it to the cloud server for verification after the preliminary verification passes.

[0026] Wherein, the cloud server also stores target data corresponding to the anti-counterfeiting data, and the target data includes at least one or a combination of manufacturer information, coil number, number of knots on the coil, status of the tying wire on the coil, and area code;

[0027] After the verification by the cloud server is passed, obtain the corresponding target data according to the anti-counterfeiting data, and transmit it downward through the communication module to the control device to control the corresponding bundling machine to correct the control parameters according to the target data.

[0028] Wherein, the control device uploads the working state data of the bundling machine to the cloud server in real time through the communication module, and the working state data of the bundling machine includes one or more of the working time of the bundling machine, usage frequency, number of battery charge and discharge times, battery life, remaining battery power, tying wire specification, tying wire material, number of knots made by the bundling machine per unit time, number of coils used, working fault content of the bundling machine, and knotting success rate;

[0029] The cloud server analyzes the project progress and project quality of the bundling machine according to the received working state data, and transmits the analysis result downward to the mobile terminal.

[0030] Wherein, when the information recognition device of the mobile terminal reads the anti-counterfeiting data, record node data and upload it to the cloud server, and the node data includes one or more of the ID information of the mobile terminal, current location, and current time;

[0031] The cloud server generates the circulation track of the coil according to the node data.

[0032] Among them, the adaptation system further includes a fault reminder device installed on the machine case. The control device is triggered by a fault signal transmitted downward from the cloud server, and controls the fault reminder device to execute a warning logic. The downward transmission method includes one or more of telephone and text message.

[0033] The present invention also provides an adaptation method for a bundling machine and a wire reel, including:

[0034] Step 1. Control the information recognition device on the mobile terminal to read the anti-counterfeiting data in the information unit on the wire reel, and upload it upward to the cloud server;

[0035] Step 2. Control the cloud server to verify the anti-counterfeiting data based on the verification data, and feedback the verification result to the control device through the communication unit;

[0036] Step 3. Control the control device to execute the working enable control logic of the bundling machine according to the verification result.

[0037] Among them, the information unit is at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is a unique number contained in the code shape of the two-dimensional code and / or the bar code;

[0038] The Step 1 further includes:

[0039] Locally perform a preliminary verification based on whether the code shape in the two-dimensional code or the bar code conforms to the coding rule pre-stored in the mobile terminal. If the verification fails, issue an instruction to the control device through the communication module to prohibit the working enable of the bundling machine, otherwise, send the anti-counterfeiting data to the cloud server to execute the verification.

[0040] Among them, the cloud server also stores target data corresponding to the anti-counterfeiting data. The target data includes at least one or a combination of manufacturer information, wire reel number, number of knots on the wire reel, status of the bundling wire on the wire reel, and regional code;

[0041] After the verification is passed, the cloud server obtains the corresponding target data according to the anti-counterfeiting data, and transmits it downward to the control device through the communication module to control the corresponding bundling machine to correct the control parameters according to the target data.

[0042] Among them, it further includes:

[0043] Step 41. Control the control device to upload the working state data of the bundling machine to the cloud server in real time through the communication module. The working state data of the bundling machine includes one or more of the working time of the bundling machine, usage frequency, number of battery charge and discharge times, battery life, remaining battery power, bundling wire specification, bundling wire material, number of knots made by the bundling machine per unit time, number of wire reels used, working fault content of the bundling machine, and knotting success rate.

[0044] Step 42. Control the cloud server to analyze the project progress and quality of the strapping machine according to the received working status data, and transmit the analysis result to the mobile terminal in a downlink manner.

[0045] Further, it further includes:

[0046] Step 51. Control the mobile terminal to record node data when the information recognition device reads the anti-counterfeiting data, and transmit the node data to the cloud server in an uplink manner. The node data includes one or more of the ID information, current location, and current time of the mobile terminal.

[0047] Step 52. Control the cloud server to generate the circulation track of the wire reel according to the node data.

[0048] Advantages of the present invention:

[0049] The present invention is ingeniously designed. Taking full advantage of the fact that almost everyone has a mobile phone, it realizes the association by binding the information recognition device of the mobile terminal with the strapping machine. The information recognition device of the mobile terminal can scan and read the information units set on the wire reel, the wire reel packaging box, and the wire reel packaging plastic. The information recognition device of the mobile terminal uploads the anti-counterfeiting information obtained by reading the information unit to the cloud server. The cloud server records the number of wire reels taken away by the registrant of the information recognition device of the mobile terminal and the wire reel information. Using the information recognition device of the mobile terminal as the signal transfer "base station" between the communication module in the strapping machine and the cloud server, the design is ingenious. Moreover, the information recognition device of the mobile terminal can identify the information units set on the wire reel, the wire reel packaging box, and the wire reel packaging plastic, eliminating the need to separately set up a recognition device on the strapping machine, reducing the cost of the strapping machine, and realizing interaction by signal connection between the communication module and the information recognition device of the mobile terminal; and, taking full advantage of the fact that almost everyone has a mobile phone, it greatly improves work efficiency, reduces operation processes and complexity, and greatly enhances the flexibility of use; further, the communication module sends the working status data of the strapping machine to the information recognition device of the mobile terminal and uploads it to the cloud server through the information recognition device of the mobile terminal; or the communication module directly uploads the working status data of the strapping machine to the cloud server.

[0050] The cloud server can identify, analyze, and verify the anti-counterfeiting information of the uploaded information unit, send an instruction to the information recognition device of the mobile terminal according to the analysis result, and the information recognition device of the mobile terminal sends the instruction to the communication module in the strapping machine; or the cloud server directly sends a working instruction to the communication module after verifying the information unit; the control device controls the operation of the strapping machine according to the working instruction received by the communication module.

[0051] The design of the present invention can realize the understanding of the quantity of wire reels and the information of wire reels, and can also understand the working state of the bundling machine, which is convenient for evaluating the project progress and understanding the labor intensity of workers. Further, since it can scan and read the information units set on the wire reel, the wire reel packaging box, and the wire reel packaging plastic, it can understand whether the wire reel is a product smuggled from other regions, and solve the problems that wire reels are easy to forge and smuggled across regions. BRIEF DESCRIPTION OF THE DRAWINGS

[0052] Figure 1 It is a system block diagram of an adaptation system of a bundling machine and a wire reel according to the present invention. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0053] For the convenience of understanding by those skilled in the art, the present invention will be further described below in conjunction with embodiments and the accompanying drawings. The content mentioned in the embodiments does not limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.

[0054] Embodiment 1

[0055] This Embodiment 1 relates to an adaptation system of a bundling machine and a wire reel, including a bundling machine, a wire reel, a cloud server, and a mobile terminal independent of the bundling machine;

[0056] The wire reel can be loaded into the bundling machine and is provided with an information unit;

[0057] The mobile terminal has an information recognition device, and the information recognition device is used to read the anti-counterfeiting data in the information unit and upload the anti-counterfeiting data to the cloud server;

[0058] The bundling machine includes a machine shell and a control device, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism, a twisting mechanism, and a communication module installed in the machine shell; among them, the way of the uplink transmission includes but is not limited to: two-dimensional code - mobile terminal - communication module - cloud server, or

[0059] Two-dimensional code - mobile terminal - cloud server;

[0060] The cloud server stores verification data corresponding to the anti-counterfeiting data, and is used to verify the anti-counterfeiting data according to the verification data when receiving the anti-counterfeiting data, and transmit the verification result to the control device through the communication module for downward transmission to instruct the control device to execute the working enabling control logic of the bundling machine; among them, the way of the downward transmission is: cloud server - communication module, or cloud server - mobile terminal - communication module.

[0061] In this embodiment, the mobile terminal can be any one of a mobile phone with an APP / miniapp, a special smart bracelet, and a handheld terminal, avoiding the embarrassment of workers not having a mobile phone or the mobile phone being out of power; it can avoid the embarrassment of workers not having a mobile phone or the mobile phone being out of power; at the same time, the service life of the smart bracelet and the handheld terminal as information recognition devices is longer than that of the bundling machine and will not be discarded due to the damage of the bundling machine; among them, the information recognition device of the mobile terminal can be the camera in the mobile phone.

[0062] Specifically, the system of the present invention is ingeniously designed, making full use of the situation that almost everyone has a mobile phone. An independent mobile terminal is bound to the bundling machine to achieve association. The information recognition device can scan and read the information units set on the wire reel, the wire reel packing box, and the wire reel packaging plastic. The information recognition device of the mobile terminal uploads the anti-counterfeiting information obtained by reading the information unit to the cloud server. The cloud server records the number of wire reels taken away by the registrant of the information recognition device of the mobile terminal and the wire reel information. Using the information recognition device of the mobile terminal as the signal transfer "base station" between the communication module in the bundling machine and the cloud server, the design is ingenious. And the information recognition device of the mobile terminal can identify the information units set on a wire reel, a dozen wire reels, the wire reel packing box, and the wire reel packaging plastic, without separately setting an identification device on the bundling machine, reducing the cost of the bundling machine, and using the communication module to be signal-connected to the information recognition device of the mobile terminal to achieve interaction; moreover, making full use of the situation that almost everyone has a mobile phone greatly improves work efficiency, reduces operation processes and complexities, and greatly enhances the flexibility of use; on the other hand, making full use of its networking function, while achieving anti-counterfeiting verification, intelligent setting, work statistics and analysis, and even intelligent software upgrade of the bundling machine can be realized; further, the communication module sends the working state data of the bundling machine to the information recognition device of the mobile terminal and uploads it to the cloud server through the information recognition device of the mobile terminal; or the communication module directly uploads the working state data of the bundling machine to the cloud server.

[0063] The cloud server can identify, analyze, and verify the anti-counterfeiting information of the uploaded information unit, and send an instruction to the information recognition device of the mobile terminal according to the analysis result. The information recognition device of the mobile terminal sends the instruction to the communication module in the bundling machine; or the cloud server directly sends a working instruction to the communication module after verifying the information unit; the control device controls the bundling machine to work according to the working instruction received by the communication module.

[0064] The cloud server analyzes the working state of the bundling machine to judge the number of knots tied by the bundling machine per unit time, the number of wire reels used, the working fault content of the bundling machine, the knotting success rate, etc., so as to analyze the project progress and project quality.

[0065] The design of the present invention can realize the understanding of the quantity of wire reels and the information of wire reels, and can also understand the working state of the bundling machine, which is convenient for evaluating the project progress and understanding the labor intensity of workers. Further, since it can scan and read the information units set on the wire reels, wire reel packing boxes and wire reel packaging plastics, it can understand whether the wire reels are goods smuggled from other places.

[0066] In terms of scanning and identification, for wire reels, anti-counterfeiting QR codes (information units) with almost no cost can be set. The QR codes can also be set in a hierarchical manner. For example, there are ten packs in a box of wire reels, and each pack has a dozen (12) wire reels. The QR codes can be set such that each wire reel has one, each dozen wire reels in a pack also has one, and each box also has one QR code. When workers use these 12 wire reels in a dozen, scanning the QR code on the pack of this dozen wire reels can input the setting information of 12 wire reels and the anti-counterfeiting information of each wire reel into the bundling machine.

[0067] In addition, different QR codes can be set on individual wire reels, a dozen wire reels, and wire reel packing boxes for people in different positions to scan. Or after people in different positions / responsibilities scan the QR codes (with different positions and permissions in the APP), it will be automatically recorded in their cloud files. Through this kind of program setting, the circulation track and usage situation of wire reels can be analyzed, and this function is mainly completed by the background program and the cloud server.

[0068] In this embodiment, the control device is connected to the information recognition device of the mobile terminal through the communication module. This connection method can be a coupling connection, which is applied to realize the signal connection between the control device and the information recognition device of the mobile terminal. Here, the coupling connection is preferably a wireless connection; secondly, the coupling connection can also be extended to the transmission connection between optical signals; in addition, the coupling connection can also be the connection between two physical electrical networks; if the coupling connection is a data coupling, when one module accesses another module, the input and output information is exchanged between them through simple data parameters; if the coupling connection is a control coupling, that is, if one module controls and obviously selects the function of another module by transmitting control information such as switches, flags, names, etc., it is a control coupling.

[0069] In this embodiment, the communication module includes a SIM card module and / or a Bluetooth module;

[0070] The Bluetooth module is used to establish a communication link with the mobile terminal;

[0071] The SIM card module is used to establish a communication link with the cloud server. Specifically, the communication module preferably uses the Bluetooth module to communicate with the information recognition device of the mobile terminal; in addition, when the Bluetooth communication is restricted, the SIM card module is used to directly communicate with the cloud server to improve the flexibility of this embodiment.

[0072] Preferably, the information unit includes at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is a unique number contained in the code pattern of the two-dimensional code and / or the bar code; among them, the anti-counterfeiting data can be an identity ID, a unique anti-counterfeiting code, a unique verification code, a key, etc.

[0073] The mobile terminal stores a set two-dimensional code or bar code encoding rule; wherein, the encoding rule is: only allowing the format information in the code pattern to be uniformly located below the position detection pattern, or not allowing the format information to exist on the left side of the position detection pattern in the code pattern;

[0074] Before uplink transmission, the mobile terminal also performs:

[0075] Based on whether the code pattern in the two-dimensional code or the bar code conforms to the encoding rule, perform a preliminary verification locally, and only send it to the cloud server for the verification after the preliminary verification passes.

[0076] Specifically, both the two-dimensional code and the bar code communicate with the mobile phone after being scanned; the RFID tag of the wire reel can actually also communicate with the mobile phone, which is similar to the way the mobile phone scans the two-dimensional code, similar to the current mobile phone NFC technology that can transfer the transportation card to the mobile phone, that is, read and identify the RFID tag of the wire reel through the mobile phone NFC;

[0077] In fact, the "non-contact radio frequency identification (RFID)" technology is already everywhere in our daily life. For example, traditional bus cards, community access control cards, and cafeteria meal cards all belong to non-contact radio frequency identification systems. Its principle is that the reader-writer emits a radio frequency signal of a certain frequency to the card, causing the LC series resonance circuit in the card to resonate, and using the principle of electromagnetic induction to make the card emit an electrical signal to transmit the information in the card to the reader-writer.

[0078] The NFC chip in the mobile phone is a combination of a reader-writer and a chip card. Coupled with communication technologies and protocols, the mobile phone not only has the ability to become an IC card, but also can modify the information recorded in it at any time, and even can read and write other IC cards. Its application scenarios are far more than just being used as a bus card or a bank card, and also include, for example, device mutual recognition, point-to-point data transmission, and contact browsing, etc., which can also be applied to this embodiment in a similar principle.

[0079] In this embodiment, the cloud server also stores target data corresponding to the anti-counterfeiting data, and the target data includes at least one or a combination of manufacturer information, wire reel number, number of knots on the wire reel, status of the wire reel bundling wire, and area code; after the verification passes, the cloud server obtains the corresponding target data according to the anti-counterfeiting data, and transmits it downward through the communication module to the control device to control the corresponding bundling machine to correct the control parameters according to the target data.

[0080] The control device uploads the working status data of the bundling machine to the cloud server in real time through the communication module. The working status data of the bundling machine includes one or more of the working time of the bundling machine, the usage frequency, the number of battery charge and discharge cycles, the battery life, the remaining battery power, the specification of the binding wire, the material of the binding wire, the number of knots tied by the bundling machine per unit time, the number of spools used, the working fault content of the bundling machine, and the knotting success rate;

[0081] The cloud server analyzes the project progress and project quality of the bundling machine according to the received working status data, and down-transmits the analysis result to the mobile terminal.

[0082] In this embodiment, the adaptation system further includes a fault reminder device installed on the machine shell. The control device controls the fault reminder device to execute the warning logic triggered by the fault signal down-transmitted by the cloud server. The down-transmission methods include one or more of phone calls and text messages. Specifically, this setting is used to prompt the worker with the information of the spool loaded to avoid misloading and misuse.

[0083] Among them, when the information recognition device on the mobile terminal reads the anti-counterfeiting data, the node data is recorded and uploaded to the cloud server. The node data includes one or more of the ID information of the mobile terminal, the current location, and the current time;

[0084] The cloud server generates the circulation track of the spool according to the node data.

[0085] In the adaptation system of a bundling machine and a spool described in this embodiment, the bundling machine is provided with an external expansion programming port, and a sealing plug is detachably connected to the external expansion programming port. Specifically, the external expansion programming port can be externally connected to hardware or a computer to facilitate program, software upgrade or programming change; of course, the APP can also directly interact with the communication module to achieve program and software upgrade; the setting of the sealing plug can prevent dust and water.

[0086] Embodiment 2

[0087] In this Embodiment 2, an adaptation method for a bundling machine and a spool is involved, including the following steps:

[0088] Step 1. Control the information recognition device on the mobile terminal to read the anti-counterfeiting data in the information unit on the spool and upload it to the cloud server;

[0089] Step 2. Control the cloud server to verify the anti-counterfeiting data based on the verification data, and feedback the verification result to the control device through the communication unit;

[0090] Step 3. Control the control device to execute the working enable control logic of the strapping machine according to the verification result.

[0091] Specifically, by adapting the above method to the system, the project progress and project quality can be analyzed.

[0092] In this Embodiment 2, the information unit is at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is the unique number contained in the code pattern of the two-dimensional code and / or bar code;

[0093] The said Step 1 further includes:

[0094] Based on whether the code pattern in the two-dimensional code or bar code conforms to the encoding rule pre-stored in the mobile terminal, perform a preliminary verification locally. If the verification fails, send an instruction to the control device through the communication module to prohibit the working enable of the strapping machine. Otherwise, send the anti-counterfeiting data to the cloud server to perform the said verification.

[0095] In Embodiment 2, the cloud server also stores target data corresponding to the anti-counterfeiting data, and the target data includes at least one or a combination of manufacturer information, coil number, number of knots on the coil, status of the strapping wire on the coil, and area code;

[0096] After the verification by the cloud server is passed, obtain the corresponding target data according to the anti-counterfeiting data, and transmit it downward to the control device through the communication module to control the corresponding strapping machine to correct the control parameters according to the target data

[0097] This Embodiment 2 also includes:

[0098] Step 41. Control the control device to upload the working state data of the strapping machine to the cloud server in real time through the communication module. The working state data of the strapping machine includes one or more of the working time of the strapping machine, usage frequency, number of battery charge and discharge times, battery life, remaining battery power, strapping wire specification, strapping wire material, number of knots made by the strapping machine per unit time, number of coils used, working fault content of the strapping machine, and knotting success rate;

[0099] Step 42. Control the cloud server to analyze the project progress and project quality of the strapping machine according to the received working state data, and transmit the analysis result downward to the mobile terminal.

[0100] Furthermore, Embodiment 2 also includes:

[0101] Step 51. Control the mobile terminal to record node data when the information recognition device reads the anti-counterfeiting data, and upload it upward to the cloud server. The node data includes one or more of the ID information of the mobile terminal, current location, and current time;

[0102] Step 52. Control the cloud server to generate the circulation trajectory of the wire reel according to the node data.

[0103] As mentioned above, it is only a preferred embodiment of the present invention, and there is no restriction on the present invention in any form. Although the present invention is disclosed above with a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art, without departing from the scope of the technical solution of the present invention, when making some changes or modifications using the above-disclosed technical content as equivalent embodiments of equivalent changes, but as long as it does not depart from the content of the technical solution of the present invention, any simple modification, equivalent change and modification made to the above embodiments according to the technical means of the present invention shall fall within the scope of the technical solution of the present invention.

Claims

1. An adaptation system for a bundling machine and a wire spool, characterized in that: It includes a strapping machine, a wire reel, a cloud server, and a mobile terminal independent of the strapping machine; The wire reel can be loaded into the strapping machine and is provided with an information unit; The mobile terminal has an information recognition device, which is used to read the anti-counterfeiting data in the information unit and upload the anti-counterfeiting data to the cloud server; The strapping machine includes a machine shell and a control device, a wire feeding mechanism, a looping mechanism, a wire cutting mechanism, a twisting mechanism, and a communication module installed in the machine shell; The cloud server stores verification data corresponding to the anti-counterfeiting data, and is used to verify the anti-counterfeiting data according to the verification data when receiving the anti-counterfeiting data, and transmit the verification result to the control device through the communication module to instruct the control device to execute the working enable control logic of the strapping machine; The cloud server also stores target data corresponding to the anti-counterfeiting data, and the target data includes manufacturer information, wire reel number, number of knots on the wire reel, status of the strapping wire on the wire reel, and area code; After passing the verification, the cloud server obtains the corresponding target data according to the anti-counterfeiting data, and transmits it to the control device through the communication module to control the corresponding strapping machine to correct the control parameters according to the target data; The information unit includes at least one or a combination of a two-dimensional code and a bar code, and the anti-counterfeiting data is the unique number contained in the code pattern of the two-dimensional code and / or the bar code; the mobile terminal stores the set two-dimensional code or bar code encoding rule; before uploading, the mobile terminal also performs: locally performing a preliminary verification based on whether the code pattern in the two-dimensional code or bar code conforms to the encoding rule, and only sending it to the cloud server for verification after the preliminary verification passes; When the information recognition device of the mobile terminal reads the anti-counterfeiting data, it records node data and uploads it to the cloud server. The node data includes one or more of the ID information of the mobile terminal, the current location, and the current time; the cloud server generates the circulation track of the wire reel according to the node data.

2. The adaptation system of a bundling machine and a wire reel according to claim 1, wherein: The communication module includes a SIM card module and / or a Bluetooth module; The Bluetooth module is used to establish a communication link with the mobile terminal; The SIM card module is used to establish a communication link with the cloud server.

3. The adaptation system of a strapping machine and a wire reel according to claim 1, wherein: The control device uploads the working state data of the strapping machine to the cloud server in real time through the communication module. The working state data of the strapping machine includes one or more of the working time of the strapping machine, the usage frequency, the number of battery charge and discharge times, the battery life, the remaining battery power, the strapping wire specification, the strapping wire material, the number of knots per unit time of the strapping machine, the number of wire reels used, the working fault content of the strapping machine, and the knotting success rate; The cloud server analyzes the project progress and project quality of the strapping machine according to the received working state data, and transmits the analysis result to the mobile terminal.

4. The adaptation system of a bundling machine and a coil according to claim 1, characterized in that: The adaptation system further includes a fault reminder device installed on the machine case. The control device is triggered by a fault signal transmitted downward from the cloud server and controls the fault reminder device to execute a warning logic. The downward transmission method includes one or more of telephone and text message.

5. A method for adapting a bundling machine to a wire spool, which is applied to the adaptation system of the bundling machine and the wire spool as described in any one of claims 1-4, characterized in that, Including: Step 1. Control the information recognition device on the mobile terminal to read the anti-counterfeiting data in the information unit on the wire reel and transmit it upward to the cloud server. Step 2. Control the cloud server to verify the anti-counterfeiting data based on the verification data and feedback the verification result to the control device through the communication module. Step 3. Control the control device to execute the working enable control logic of the bundling machine according to the verification result. The cloud server also stores target data corresponding to the anti-counterfeiting data. The target data includes manufacturer information, wire reel number, number of knots on the wire reel, status of the bundling wire on the wire reel, and area code. After passing the verification, the cloud server obtains the corresponding target data according to the anti-counterfeiting data and transmits it downward to the control device through the communication module to control the corresponding bundling machine to correct the control parameters according to the target data.

6. A method for adapting a bundling machine to a wire spool according to claim 5, characterized in that, The information unit is at least one or a combination of a two-dimensional code and a bar code. The anti-counterfeiting data is the unique number contained in the code pattern of the two-dimensional code and / or the bar code. The Step 1 further includes: Locally perform a preliminary verification based on whether the code pattern in the two-dimensional code or the bar code conforms to the encoding rule pre-stored in the mobile terminal. If the verification fails, send an instruction to the control device through the communication module to prohibit the working enable of the bundling machine. Otherwise, send the anti-counterfeiting data to the cloud server to execute the verification.

7. A method for adapting a bundling machine to a spool, as claimed in claim 5, characterized in that Also including: Step 41. Control the control device to upload the working status data of the bundling machine to the cloud server in real time through the communication module. The working status data of the bundling machine includes one or more of the working time of the bundling machine, usage frequency, number of battery charge and discharge times, battery life, remaining battery power, bundling wire specification, bundling wire material, number of knots made by the bundling machine per unit time, number of wire reels used, working fault content of the bundling machine, and knotting success rate. Step 42. Control the cloud server to analyze the project progress and project quality of the bundling machine according to the received working status data and transmit the analysis result downward to the mobile terminal.

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