A mobile tilting jack bundling device, system and method

Abstract

The present invention discloses a mobile tilting top support bundling device, which includes a bundling device and a turning support device. It also discloses a mobile tilting top support bundling system, which includes an automatic pallet library, a bag stacking device, a logistics conveying device, and the above-mentioned mobile tilting top support bundling device. It further discloses a mobile tilting top support bundling method, which includes the following steps: setting a pallet; rotating the turning frame; placing the object to be bundled in a tilted manner; bundling; turning the bundled object; and conveying the bundled object. The beneficial effects achieved by the present invention are as follows: The mobile tilting top support bundling device has the advantage of a compact structure, can form an intelligent bundling logistics conveying system for the entire factory's single line or multiple lines on the logistics conveying line, is convenient for forming a multi-line bundling logistics conveying intelligent system, realizes the function of being able to complete the bundling operations of flat stacking and vertical stacking of various specifications, is beneficial to improving the automatic conveying efficiency, and has a high operation efficiency.

Description

Technical Field

[0001] The present invention relates to the technical field of bundling equipment, and particularly relates to a mobile tilting jack bundling equipment, system and method. Background Art

[0002] Bundling generally refers to a packaging operation of directly tying single or several products tightly with ropes and plastic steel belts (PET plastic steel packaging belts) for easy transportation, storage and loading and unloading. Stacking several products together is called palletizing. When the products in the brick stack are placed horizontally, it is called horizontal palletizing, and when the products in the brick stack are placed vertically, it is called vertical palletizing. The post-packaging stacking process in the ceramic building materials field directly affects the overall packaging efficiency, and the bundling and jacking method of the whole stack after stacking will directly affect the processes of shipping loading, logistics transportation and warehousing. At present, most of the stacking and bundling in the ceramic industry are carried out manually, which has high costs, low efficiency and significant safety risks.

[0003] The Chinese utility model patent with the publication number CN211996266U discloses a horizontal bundling machine with high versatility and good bundling effect, which includes a support frame, a lifting mechanism fixed on the support frame, a support frame driven by the lifting mechanism to move up and down, a bundling head arranged on the support frame, a support square frame fixed on the support frame and internally provided with a bundling belt flow channel, and a tie belt guiding and outputting mechanism arranged on the support square frame and keeping one side of the tie belt in a horizontal state and hitting the surface of the product.

[0004] The patent application document of the invention with the publication number CN112550808A discloses a double-robot collaborative palletizing integrated device including a supporting and tilting device, a bagging robot, a horizontal bundling machine, a chain conveyor line, a pallet picking and placing robot, a first pallet conveyor component, a pallet storage and a second pallet conveyor component. The supporting and tilting device is connected to the chain conveyor line. The bagging robot is arranged between two adjacent supporting and tilting devices. The horizontal bundling machine is arranged at the connection of the supporting and tilting device and the chain conveyor line and is used for bundling the brick stack above the supporting and tilting device after palletizing. The first pallet conveyor component, the pallet storage component and the second pallet conveyor component are connected in sequence. The pallet picking and placing robot is arranged between the chain conveyor lines. The chain conveyor line is connected to the second pallet conveyor component through the pallet picking and placing robot. The horizontal bundling machine includes a belt frame, a belt bin, a bundling motor and a main body frame. The belt frame is slidably connected to the main body frame along the gravity direction. The belt frame is located above the supporting and tilting device. The belt bin is arranged at the bottom of the main body frame close to the chain conveyor line. The bundling motor is fixedly connected to the belt frame.

[0005] The horizontal strapping machine in the invention patent application document with the publication number CN112550808A has a similar strapping band winding direction to the horizontal strapping machine in the Chinese utility model patent with the publication number CN211996266U. Both can strap the vertically arranged brick stacks of tiles through a horizontal strapping machine, which can meet the strapping requirements of the brick stacks when the tiles are placed vertically. However, it is difficult to meet the strapping requirements of the flat stacked pallets and there is also a problem of poor applicability.

[0006] Therefore, there is a need for a strapping device in the prior art that can efficiently complete the strapping of flat stacked and vertically stacked products of various specifications. Summary of the Invention

[0007] To solve the above technical problems, the purpose of the present invention is to provide a mobile tilting top support strapping device, which includes a strapping device and a turning support device. The present invention also provides a mobile tilting top support strapping system, which includes an automatic pallet warehouse, a palletizing device, a logistics conveying device, and the above-mentioned mobile tilting top support strapping device. The present invention also provides a mobile tilting top support strapping method, which includes the following steps: setting a pallet; rotating the turning frame; placing the object to be strapped obliquely; strapping; turning the strapped object; conveying the strapped object. The mobile tilting top support strapping device has the advantages of being able to complete the strapping operations of flat stacking and vertical stacking of various specifications and having high operation efficiency.

[0008] To achieve the above invention purpose, the technical solutions adopted by the present invention are as follows:

[0009] A mobile tilting top support strapping device includes a strapping device and a turning support device. The strapping device includes a frame, a slide rail, and a strapping mechanism. The slide rail is slidably connected to the frame. The turning support device includes a base, a turning frame, a pallet conveying mechanism, a strapping belt path, and an inclined bracket. The turning frame is rotatably installed on the base. The pallet conveying mechanism is installed on the turning frame. The inclined bracket is rotatably installed on the turning frame. The pallet conveying mechanism is located on one side of the inclined bracket along the rotation direction of the turning frame. There is a pallet placement position on the side of the pallet conveying mechanism close to the inclined bracket. The strapping mechanism includes a strapping head and a movable belt path. The strapping head is installed on the frame. The movable belt path is fixedly connected to the frame. The strapping belt path corresponds to the position of the movable belt path. With such a setting: The mobile tilting top support strapping device has the advantage of a compact structure, can effectively reduce the area required by the device, is convenient for forming a multi-line strapping logistics conveying intelligent system, realizes the function of being able to complete the strapping operations of flat stacking and vertical stacking of various specifications, can form a single-line or multi-line strapping logistics conveying intelligent system for the whole factory on the logistics conveying line, is beneficial to improving the automated conveying efficiency, and has high operation efficiency.

[0010] Preferably, the bundling head is inclined, and the inclination angle of the bundling head is the same as the inclination angle of the inclined bracket on the turning frame. With such a setting, the bundling head can be closely attached to the brick stack on the inclined bracket, improving the stability of the brick stack.

[0011] Preferably, the bundling device further includes a pushing and tightening mechanism, which includes a pushing and tightening plate and a pushing and tightening driving member for driving the movement of the pushing and tightening plate. The pushing and tightening driving member is respectively connected to the pushing and tightening plate and the machine frame. With such a setting, the stability of the brick stack after bundling can be improved.

[0012] Preferably, a lifting mechanism is provided between the bundling head and the machine frame. The lifting mechanism includes a lifting frame, which is vertically slidably connected to the machine frame. The bundling head is fixedly connected to the lifting frame, and the bundling head is fixedly connected with a lifting belt path, which corresponds to the position of the movable belt path. With such a setting, the function of driving the bundling head to move up and down is realized, and the bundling operation can be carried out on brick stacks of different heights, playing a role in improving the applicability.

[0013] Preferably, a sliding frame is provided between the inclined bracket and the turning frame. The sliding frame is slidably connected to the turning frame, and the inclined bracket is rotatably connected to the sliding frame. An inclined driving member is provided between the inclined bracket and the sliding frame. With such a setting, the effect of facilitating the bundling operation on the brick stack can be achieved; the brick stack is driven by the sliding frame to move towards the pallet and the brick stack is closely attached to the pallet, improving the stability of the brick stack and preventing the ceramic tiles in the brick stack from being damaged.

[0014] Preferably, a translation driving member is provided between the sliding frame and the turning frame. The two ends of the translation driving member are respectively connected to the sliding frame and the turning frame. With such a setting, it is convenient to drive the sliding frame and the inclined bracket to translate on the turning frame, which is beneficial to improving the automation rate of the equipment and plays a role in improving the production efficiency.

[0015] Preferably, the turning frame is provided with a centering push plate and a centering driving member for driving the centering push plate to move towards the pallet placement position. The centering driving member is respectively connected to the turning frame and the centering push plate. With such a setting, the function of centering the pallet is realized, ensuring that the pallet can stably support the brick stack.

[0016] Preferably, a track driving mechanism is provided between the track and the machine frame. The track driving mechanism includes a track sprocket, a track chain and a track driving member. The track sprocket is rotatably connected to the track, the track chain is engaged with the track sprocket and fixedly connected to the machine frame, and the track driving member is fixedly installed on the track and the output shaft is fixedly connected to the track sprocket. With such a setting, the function of driving the machine frame to move on the track through the track driving mechanism is realized.

[0017] A mobile tilting top support bundling system includes an automatic pallet warehouse, a bag stacking device, a logistics conveying device, and the mobile tilting top support bundling device mentioned above. The automatic pallet warehouse is located on one side of the pallet placement position and is used to place pallets on the pallet placement position. The bag stacking device is arranged on one side of the pallet placement position and is used to place the objects to be bundled on the tilting bracket. The logistics conveying device is arranged on one side of the conveying direction of the pallet conveying mechanism and is used to convey the bundled objects. With such an arrangement, an intelligent bundling logistics conveying system for the whole factory's single line or multiple lines can be formed on the logistics conveying line, which is beneficial to improving the automatic conveying efficiency and has a relatively high operation efficiency.

[0018] A mobile tilting top support bundling method includes the following steps:

[0019] S1. Set the pallet: Place the pallet on the pallet placement position;

[0020] S2. Rotate the flipping frame: Drive the flipping frame to rotate on the base until the tilting bracket is in a horizontal state;

[0021] S3. Place the object to be bundled in an inclined state: Place the object to be bundled on the tilting bracket, and rotate the tilting bracket to an inclined state so that the object to be bundled is in an inclined placement state;

[0022] S4. Bundle: Move the rack on the sliding rail towards the object to be bundled until the movable belt path corresponds to the bundling support belt path. The bundling head drives the strapping tape to bundle the object to be bundled along the extending directions of the movable belt path and the bundling support belt path. After the bundling is completed, the bundled object is obtained. Move the rack in the opposite direction on the sliding rail until it returns to the original position;

[0023] S5. Flip the bundled object: Drive the tilting bracket to rotate and make the bundled object in a horizontal placement state. Drive the flipping frame to rotate on the base until the bundled object is on the pallet;

[0024] S6. Convey the bundled object: The pallet conveying mechanism conveys the pallet and the bundled object to the outside of the pallet placement position.

[0025] With such an arrangement: After the bundling is completed, the work can be repeated in a cycle, achieving the effect of facilitating batch production.

[0026] Compared with the prior art, the present invention has achieved beneficial technical effects:

[0027] 1. The mobile tilting top support bundling device has the advantage of a compact structure. It can complete the placement and bundling of pallets and brick stacks on the tilting device, and can realize the conveying of the bundled objects through the pallet conveying mechanism on the tilting device, which can effectively reduce the area required by the device, thus facilitating the formation of a multi-line bundling logistics conveying intelligent system.

[0028] 2. Drive the lifting frame and the bale head to move vertically, so that it can be applicable to stacks of different heights, and can be applicable to the bundling of flat stacking and vertical stacking, thus realizing the function of being able to complete the bundling operations of flat stacking and vertical stacking of various specifications. After realizing the ability to bundle flat stacking and vertical stacking simultaneously, it can be applicable to brick stacks with a mixture of flat stacking and vertical stacking. In the state of inclined bundling, due to the action of gravity, the flat stacks and vertical stacks are pressed against each other along the inclined direction, which can make the brick stack more compact, and the structure is more stable after the brick stack is bundled, which can play a role in improving the compactness and stability of the brick stack.

[0029] 3. Through the setting of the pallet conveying mechanism, it can be conveniently connected to the logistics conveying line, so that an intelligent bundling logistics conveying system of a single line or multiple lines for the whole factory can be formed on the logistics conveying line, which is beneficial to improving the automation conveying efficiency and has a relatively high operation efficiency.

[0030] 4. Drive the brick stack to move towards the pallet and make the brick stack close to the pallet through the sliding frame, which can prevent the brick stack from hitting the pallet during the process of the tilting frame driving the brick stack to tilt, so that the pallet can stably support the brick stack, prevent the ceramic tiles in the brick stack from being damaged, and can effectively improve the compactness and stability of the brick stack during loading and shipping, logistics transportation and warehousing. Brief Description of the Drawings

[0031] Figure 1 is a schematic structural diagram of a mobile inclined top support bundling device according to Embodiment 1 of the present invention;

[0032] Figure 2 is a front view of the tilting and supporting device according to Embodiment 1 of the present invention;

[0033] Figure 3 is a side view of the tilting and supporting device according to Embodiment 1 of the present invention;

[0034] Figure 4 is a schematic structural diagram of the bundling device according to Embodiment 1 of the present invention;

[0035] Figure 5 is a schematic structural diagram of the frame, lifting mechanism and tape bin assembly according to Embodiment 1 of the present invention;

[0036] Figure 6 is a schematic structural diagram of a mobile inclined top support bundling system according to Embodiment 2 of the present invention;

[0037] Figure 7 is a schematic structural diagram of a mobile inclined top support bundling system according to Embodiment 3 of the present invention;

[0038] Figure 8 is a schematic structural diagram of a mobile inclined top support bundling system according to Embodiment 4 of the present invention.

[0039] Among them, the technical features represented by each reference numeral are as follows:

[0040] 10. Mobile tilting top support bundling equipment; 20. Bundling device; 211. Frame; 212. Belt bin assembly; 213. Reel; 214. Pulley; 221. Bundling mechanism; 222. Bundling head; 223. Movable belt path; 224. Lifting belt path; 225. Lifting frame; 226. Lifting sprocket; 227. Lifting chain; 228. Lifting drive; 231. Tightening mechanism; 232. Tightening plate; 233. Tightening drive; 241. Slide rail; 242. Track sprocket; 243. Track chain; 244. Track drive; 30. Turning and supporting device; 311. Base; 312. Turning frame; 313. Support plate; 314. Support guide wheel; 321. Pallet conveying mechanism; 322. Centering drive; 323. Centering push plate; 324. Pallet placement position; 331. Tilting bracket; 332. Bundling and supporting belt path; 333. Sliding frame; 334. Tilting drive; 335. Translation drive; 336. Stop bar; 341. Turning reduction motor; 342. Driving sprocket; 343. Driven sprocket; 344. Turning chain; 345. First linkage sprocket; 346. Second linkage sprocket; 347. Linkage chain; 348. Driving roller; 349. Arc plate; 40. Automatic pallet storage; 41. Pallet warehouse; 42. Pallet robot; 50. Bag stacking equipment; 51. Material bin; 52. Bag stacking robot; 60. Logistics conveying equipment; 70. Brick stack; 80. Pallet. Detailed implementation manners

[0041] In order to make the objectives, technical solutions and advantages of the present invention clearer and more understandable, the present invention will be further described in detail below in conjunction with embodiments. However, the scope of protection required by the present invention is not limited to the following specific embodiments.

[0042] Embodiment 1:

[0043] Refer to Figure 1 , a mobile tilting top support bundling equipment 10, including a bundling device 20 and a turning and supporting device 30.

[0044] Refer to Figure 2 and Figure 3, the turnover device 30 includes a base 311, a turnover frame 312, a tray conveying mechanism 321, a bundling tape path 332, and an inclined bracket 331. The turnover frame 312 is rotatably installed on the base 311. The turnover frame 312 is fixedly connected with a support plate 313. The base 311 is rotatably connected with a support guide wheel 314 that abuts against the support plate 313. During the rotation of the turnover frame 312, the support guide wheel 314 can keep in contact with the support plate 313 and provide a supporting force to the support plate 313 and the turnover frame 312, enabling the turnover frame 312 to rotate on the base 311. The base 311 is fixedly installed with a turnover driving member. The turnover driving member adopts a turnover reduction motor 341. The base 311 is rotatably connected with a driving sprocket 342 and a driven sprocket 343. The driving sprocket 342 is fixedly connected with the output shaft of the turnover reduction motor 341. A turnover chain 344 is wound around between the driving sprocket 342 and the driven sprocket 343. The driven sprocket 343 is fixedly connected with a first linkage sprocket 345. The driven sprocket 343 and the first linkage sprocket 345 have the same axis. The base 311 is rotatably connected with a second linkage sprocket 346. A linkage chain 347 is wound around between the first linkage sprocket 345 and the second linkage sprocket 346. The second linkage sprocket 346 is fixedly connected with a driving roller 348. The turnover frame 312 is fixedly connected with an arc-shaped plate 349 that abuts against the driving roller 348. During the rotation of the turnover frame 312, the driving roller 348 keeps in contact with the arc-shaped plate 349. The turnover reduction motor 341 drives the first linkage sprocket 345 to rotate through the driving sprocket 342, the turnover chain 344, and the driven sprocket 343, and drives the driving roller 348 to rotate through the first linkage sprocket 345, the linkage chain 347, and the second linkage sprocket 346, and then drives the arc-shaped plate 349 and the turnover frame 312 to rotate through the driving roller 348, thereby realizing the function of driving the turnover frame 312 to rotate on the base 311.

[0045] The tray conveying mechanism 321 is installed on the turnover frame 312. The tray conveying mechanism 321 includes a tray conveyor belt installed on the turnover frame 312. The tray conveyor belt is located on one side of the inclined bracket 331 along the rotation direction of the turnover frame 312. In this embodiment, the tray conveying mechanism 321 is perpendicular to the inclined bracket 331. The turnover frame 312 is provided with a centering push plate 323 and a centering driving member 322 that drives the centering push plate 323 to move towards the tray placement position 324. The centering driving member 322 is respectively connected with the turnover frame 312 and the centering push plate 323. In this embodiment, the centering driving member 322 adopts a centering cylinder. Both the centering driving member 322 and the centering push plate 323 are provided with 2. The tray placement position 324 is located between the 2 centering driving members 322. The 2 centering driving members 322 are arranged oppositely. The 2 centering driving members 322 respectively drive the 2 centering push plates 323 to move towards the tray placement position 324.

[0046] The tilt bracket 331 is rotatably mounted on the turnover frame 312. A stop rod 336 is fixedly connected to the tilt bracket 331. A tray placement position 324 is provided on one side of the tray conveying mechanism 321 close to the tilt bracket 331. A sliding frame 333 is provided between the tilt bracket 331 and the turnover frame 312. The sliding frame 333 is slidably connected to the turnover frame 312, and the tilt bracket 331 is rotatably connected to the sliding frame 333. A tilt driving member 334 is provided between the tilt bracket 331 and the sliding frame 333. The tilt driving member 334 is a tilt cylinder. The tilt cylinder pushes the tilt bracket 331 to rotate on the sliding frame 333, realizing the function of driving the tilt bracket 331 to rotate. A translation driving member 335 is provided between the sliding frame 333 and the turnover frame 312. In this embodiment, the translation driving member 335 adopts a translation cylinder. Both ends of the translation driving member 335 are respectively connected to the sliding frame 333 and the turnover frame 312. Through the setting of the translation driving member 335, it is convenient to drive the sliding frame 333 and the tilt bracket 331 to translate on the turnover frame 312, which is beneficial to improving the automation rate of the equipment and plays a role in improving production efficiency.

[0047] Reference Figure 4 and Figure 5 , the bundling device 20 includes a frame 211, a slide rail 241, a bundling mechanism 221 and a pushing and tightening mechanism 231. The slide rail 241 is slidably connected to the frame 211. A track driving mechanism is provided between the frame 211 and the slide rail 241. The track driving mechanism includes a track sprocket 242, a track chain 243 and a track driving member 244. The track driving member 244 is a track reduction motor. The track sprocket 242 is rotatably connected to the slide rail 241. The track chain 243 is engaged with the track sprocket 242 and fixedly connected to the frame 211. The track driving member 244 is fixedly installed on the slide rail 241 and the output shaft is fixedly connected to the track sprocket 242.

[0048] The bundling mechanism 221 includes a bundling head 222 and a movable tape path 223. The bundling head 222 is installed on the frame 211. The movable tape path 223 is vertically arranged and fixedly connected to the frame 211. The bundling support tape path 332 corresponds to the position of the movable tape path 223. A lifting mechanism is provided between the bundling head 222 and the frame 211. The lifting mechanism includes a lifting frame 225, a lifting sprocket 226, a lifting chain 227, and a lifting driving member 228. The lifting driving member 228 is a lifting reduction motor. The lifting frame 225 is vertically slidably connected to the frame 211. The lifting sprocket 226 is rotatably connected to the frame 211. The lifting chain 227 is engaged with the lifting sprocket 226 and fixedly connected to the lifting frame 225. The lifting driving member 228 is installed on the frame 211 and the output shaft is fixedly connected to the lifting sprocket 226. The bundling head 222 is fixedly connected to the lifting frame 225. The bundling head 222 is fixedly connected with a lifting tape path 224, and the lifting tape path 224 corresponds to the position of the movable tape path 223. The bundling head 222 is inclined, and the inclination angle of the bundling head 222 is the same as the inclination angle of the inclined bracket 331 on the turning frame 312.

[0049] The frame 211 is provided with a tape bin assembly 212. The tape bin assembly 212 includes a reel 213 and a pulley 214. The reel 213 and the pulley 214 are rotatably connected. The reel 213 is wound with a tying tape, and the tying tape surrounds the pulley 214 and one end is connected to the bundling head 222.

[0050] The pushing and tightening mechanism 231 includes a pushing and tightening plate 232 and a pushing and tightening driving member 233 for driving the movement of the pushing and tightening plate 232. The pushing and tightening driving member 233 is a pushing and tightening cylinder. The pushing and tightening driving member 233 is respectively connected to the pushing and tightening plate 232 and the frame 211. There are 2 pushing and tightening driving members 233 and 2 pushing and tightening plates 232 in total. The 2 pushing and tightening driving members 233 and the 2 pushing and tightening plates 232 correspond one by one. The 2 pushing and tightening plates 232 are respectively located on both sides of the brick stack 70.

[0051] A mobile tilting top support bundling method includes the following steps:

[0052] S1. Set the pallet 80: Place the pallet 80 on the pallet placement position 324;

[0053] S11. Center and position the pallet 80: The 2 centering push plates 323 push the pallet 80 to move to the middle of the pallet placement position 324, and the 2 centering push plates 323 clamp the pallet 80 from both sides of the pallet 80;

[0054] S2. Rotate the turning frame 312: Drive the turning frame 312 to rotate on the base 311 until the inclined bracket 331 is in a horizontal upward state;

[0055] S3. Place the object to be strapped obliquely: The sliding frame 333 drives the inclined bracket 331 to slide away from the pallet 80, place the object to be strapped on the inclined bracket 331, and rotate the inclined bracket 331 on the sliding frame 333 to a state of 5° inclination, so that the object to be strapped is in an obliquely placed state;

[0056] S4. Strapping: Move the machine frame 211 on the slide rail 241 towards the object to be strapped until the movable belt path 223 corresponds to the strapping support belt path 332. The lifting mechanism drives the strapping head 222 to move downward to the upper surface of the brick stack 70. The strapping head 222 drives the strapping band to strap the object to be strapped along the extension directions of the lifting belt path 224, the movable belt path 223 and the strapping support belt path 332. After the strapping is completed, the strapped object is obtained. The lifting mechanism drives the strapping head 222 to move upward back to the original position, and move the machine frame 211 in the opposite direction on the slide rail 241 to return to the original position;

[0057] S41. Return of the sliding frame 333: The sliding frame 333 moves back to the original position towards the pallet 80, and drives the inclined bracket 331 and the strapped object to move towards the pallet 80, so that the strapped object is in close contact with the pallet 80;

[0058] S5. Flip the strapped object: Drive the inclined bracket 331 to rotate and make the strapped object in a horizontally placed state, and drive the flipping frame 312 to rotate on the base 311 until the strapped object is located on the pallet 80;

[0059] S51. Release the pallet 80: The centering push plate 323 moves away from the pallet 80, and the centering push plate 323 releases the pallet 80;

[0060] S6. Convey the strapped object: The pallet conveying mechanism 321 conveys the pallet 80 and the strapped object to the outside of the pallet placement position 324;

[0061] S7. Cycle operation: Repeat steps S1 to S6 for cycle operation.

[0062] Specific working process:

[0063] In the initial state, the pallet conveying mechanism 321 is in a horizontal state, and the inclined bracket 331 is in a vertical state. The pallet 80 is placed on the pallet placement position 324 by flowing in through the automatic pallet storage or by manually placing the pallet 80, and the pallet 80 is supported by the pallet conveying mechanism 321. The centering driving member 322 drives the centering push plate 323 to push the pallet 80 to move to the middle position of the pallet placement position 324, realizing the function of centering and positioning the pallet 80, and generating a wooden pallet positioning signal to trigger the turning frame 312 to start rotating. The driving turning frame 312 rotates 90° on the base 311, making the pallet conveying mechanism 321 in a vertical state, the inclined bracket 331 in a horizontal state, and the brick stack 70 rotate 90° and be placed on the inclined bracket 331. Thus, the brick stack 70 is supported by the inclined bracket 331. At this time, the length direction of the ceramic tiles in the brick stack 70 is in a horizontal state, so that it is convenient to wind the tie around the ceramic tiles for bundling. Two centering driving members 322 push the centering push plate 323 from both sides of the pallet 80 to clamp the pallet 80, so that the pallet 80 remains stable after rotating 90°, preventing the pallet 80 from slipping. The ceramic tiles are stacked on the inclined bracket 331 to form a flat stack and a vertical stack. The length direction of the ceramic tiles is parallel to the rotation axis of the inclined bracket 331. The driving inclined bracket 331 rotates and tilts to 3° - 15° (5° is adopted in this embodiment). At this time, the length direction of the ceramic tiles is parallel to the horizontal plane. After the packing is completed, the packing device 50 triggers the bundling device 20 to move through the linkage interlock signal.

[0064] The driving sliding frame 333 moves, driving the inclined bracket 331 and the brick stack 70 to move away from the pallet 80 for waiting to be bundled. The rack 211 moves on the slide rail 241 towards the turning and supporting device 30, and the rack 211 drives the movable belt path 223 to move to a position aligned with the bundling and supporting belt path 332. The tightening driving member 233 drives the tightening plate 232 to move towards the brick stack 70 and tighten the brick stack 70, reducing the gap between the ceramic tiles in the brick stack 70, and being able to prevent the ceramic tiles from sliding during the bundling operation, playing a role in improving the stability of the brick stack 70. The lifting driving member 228 drives the lifting sprocket 226 and the lifting chain 227 to move, and drives the lifting frame 225 and the bundling head 222 to move downward to the upper surface of the brick stack 70 through the lifting chain 227. The bundling head 222 bundles the brick stack 70 through the lifting belt path 224, the movable belt path 223 and the bundling and supporting belt path 332, realizing the function of bundling the brick stack 70. Since the inclination angle and direction of the bundling head 222 are the same as those of the inclined bracket 331, the bundling head 222 can fit the upper surface of the brick stack 70, making the tie bundled on the brick stack 70 tightened, playing a role in improving the stability of the brick stack 70.

[0065] After bundling is completed, the lifting drive member 228 drives the lifting frame 225 and the bundling head 222 to move upward back to the original position through the lifting sprocket 226 and the lifting chain 227. The driving frame 211 moves on the slide rail 241 in the direction away from the turning and supporting device 30 until it returns to the original position. The inclined bracket 331 turns downward until it is in a horizontal state, and the driving sliding frame 333 moves back to the original position. At the same time, the sliding frame 333 drives the inclined bracket 331 and the brick stack 70 to move in the direction close to the pallet 80, so that the brick stack 70 is pressed tightly against the pallet conveying mechanism 321. Then, the turning frame 312 is driven to turn 90° on the base 311, so that the pallet conveying mechanism 321 is in a horizontal state, the inclined bracket 331 is in a vertical state, and the brick stack 70 is turned 90° and placed on the pallet 80, thereby placing the bundled brick stack 70 on the pallet 80. The pallet 80 and the bundled brick stack 70 can be conveyed to the logistics conveying line outside the pallet placement position 324 through the pallet conveying mechanism 321, or the pallet 80 and the brick stack 70 can be removed by means of forklift handling. After the pallet 70 and the brick stack are removed, the bundling operation can be repeated in a cycle.

[0066] This embodiment has the following advantages:

[0067] The mobile tilting top bundling device 10 has the advantage of a compact structure. It can complete the placement and bundling of the pallet 80 and the brick stack 70 on the turning and supporting device 30, and can realize the conveying of the bundled objects through the pallet conveying mechanism 321 on the turning and supporting device 30, which can effectively reduce the area required by the device, thus facilitating the formation of a multi-line bundling logistics conveying intelligent system.

[0068] The lifting frame 225 and the bundling head 222 are driven to move vertically, so that it can be applicable to stacks of different heights, and can be applicable to the bundling of flat stacking and vertical stacking, thus realizing the function of being able to complete the bundling operations of flat stacking and vertical stacking of various specifications.

[0069] After being able to bundle flat stacking and vertical stacking simultaneously, it can be applicable to the brick stack 70 with a mixture of flat stacking and vertical stacking. In this embodiment, the structure of the brick stack is as Figure 3 shown. The brick stack includes 2 flat stacks and 2 vertical stacks. In the inclined state, due to the action of gravity, the flat stacks and the vertical stacks are pressed against each other along the inclined direction, which can make the brick stack 70 have better compactness. After the brick stack 70 is bundled, the structure is more stable, which can play a role in improving the compactness and stability of the brick stack 70.

[0070] Moreover, during the stacking process of the vertical stack, since the ceramic tiles are in a vertical state, when the operation speed of the bagging equipment is relatively fast, the ceramic tiles are likely to fall off the bagging equipment. Therefore, stacking a part of the ceramic tiles in the brick stack 70 in the form of flat stacking can improve the operation speed of the bagging equipment and can play a role in improving the stacking efficiency.

[0071] Through the setting of the tray conveying mechanism 321, it can be conveniently connected to the logistics conveying line, so that an intelligent system for bundling logistics conveying of a single line or multiple lines in the whole factory can be formed on the logistics conveying line, which is beneficial to improving the automatic conveying efficiency and the operation efficiency is relatively high.

[0072] The translation driving member 335 drives the sliding frame 333 to slide on the turning frame 312, and the sliding frame 333 drives the inclined bracket 331 and the brick stack 70 on the inclined bracket 331 to move. The sliding frame 333 drives the brick stack 70 to move away from the pallet 80, which has the effect of facilitating the bundling operation of the brick stack 70; the sliding frame 333 drives the brick stack 70 to move towards the pallet 80 and makes the brick stack 70 close to the pallet 80, which can prevent the brick stack 70 from hitting the pallet 80 during the process of the turning frame 312 driving the brick stack 70 to turn, so that the pallet 80 can stably support the brick stack 70, prevent the ceramic tiles in the brick stack 70 from being damaged during the 90° turning process, and can make the brick stack 70 more stable during the turning process, prevent the brick stack 70 from loosening during the turning process, and effectively improve the compactness and stability of the brick stack 70 during the processes of loading, shipping, logistics transportation and warehousing.

[0073] The inclined bracket drives the object to be bundled to rotate and makes the object to be bundled in an inclined state, which can make the ceramic tiles in the brick stack 70 move closer to one side by the action of gravity and reduce the gap inside the object to be bundled, so that the stability of the bundled object obtained after bundling is better. After bundling, the work can be repeated in a cycle, which has the effect of facilitating mass production.

[0074] The initial state of the inclined bracket 331 is a horizontal state, which is convenient for placing the object to be bundled on the horizontally arranged inclined bracket 331, which has the effect of facilitating use. After bundling the brick stack 70, the inclined bracket 331 drives the brick stack 70 to rotate and return to the horizontal state, so that the angle of the brick stack 70 flipped onto the pallet 80 is aligned, and the brick stack 70 on the pallet 80 is more neat.

[0075] The inclined angle and direction of the bundling head 222 are the same as those of the inclined bracket 331, so that the bundling head 222 can be close to the brick stack 70 on the inclined bracket 331, and the stability of the brick stack 70 is improved when the bundling head 222 bundles the brick stack 70.

[0076] By sliding the frame 211 on the slide rail 241, during the process of stacking ceramic tiles, the frame 211 can be moved away from the inclined bracket 331, which is convenient for stacking flat stacks and vertical stacks on the inclined bracket 331 and facilitating the bundling of the flat stacks and vertical stacks.

[0077] The pushing drive member 233 drives the pushing plate 232 to push tightly against the brick stack 70, causing the ceramic tiles within the brick stack 70 to be tightly adhered to each other, reducing the gaps between the ceramic tiles, and thus improving the stability of the brick stack 70 after bundling. Since the inclined bracket 331 is inclined, during the process of the pushing plate 232 pushing tightly against the brick stack 70 due to the gravitational effect, the ceramic tiles within the brick stack 70 can be more easily adhered and brought closer together, effectively reducing the gaps between the ceramic tiles and improving the stability of the brick stack 70.

[0078] The lifting drive member 228 drives the lifting sprocket 226 to rotate. The lifting sprocket 226 drives the lifting chain 227 to rotate. During the rotation process of the lifting chain 227, it drives the lifting frame 225 to slide vertically on the frame 211. Thus, the bundling head 222 is driven to move vertically by the lifting frame 225, realizing the function of driving the bundling head 222 to move up and down. By driving the bundling head 222 to move vertically, the bundling head 222 can perform bundling operations on brick stacks 70 at different heights, playing a role in improving applicability.

[0079] Connect the conveying end of the pallet conveyor belt to the logistics line, so that the bundled objects and the pallet 80 can be conveniently conveyed directly to the logistics line, playing a role in facilitating the conveyance of the bundled brick stack 70. An intelligent bundling logistics conveying system for the entire factory's single line or multiple lines can be formed on the logistics conveying line, which is beneficial to improving the automated conveying efficiency and has a relatively high operation efficiency.

[0080] The centering drive member 322 drives the centering push plate 323 to move towards the pallet 80 within the pallet placement position 324, and the centering push plate 323 pushes the pallet 80 towards the middle position of the pallet placement position 324, realizing the function of centering the pallet 80 and ensuring that the pallet 80 can stably support the brick stack 70. Two centering drive members 322 drive the centering push plates 323 to clamp both sides of the pallet 80, keeping the pallet 80 stable and preventing the pallet 80 from slipping during the process of rotating with the flipping frame 312.

[0081] The track drive member 244 drives the track sprocket 242 to rotate. During the rotation process of the track sprocket 242, it drives the track chain 243 to rotate, causing the track chain 243 to drive the frame 211 fixedly connected thereto to move, thus realizing the function of driving the frame 211 to move on the slide rail 241 through the track drive mechanism.

[0082] Embodiment 2:

[0083] Reference Figure 6, A mobile tilting top support bundling system, including an automatic pallet library 40, a bale packing device 50, a logistics conveying device 60, and the mobile tilting top support bundling device 10 in Embodiment 1. The automatic pallet library 40 is located on one side of the pallet placement position 324 and is used to place pallets on the pallet placement position. The bale packing device 50 is arranged on the other side of the pallet placement position and is used to place the objects to be bundled on the tilting bracket. The logistics conveying device 60 is arranged on one side of the conveying direction of the pallet conveying mechanism 321 and is used to convey the bundled objects. The automatic pallet library 40 includes a pallet warehouse 41 and a pallet robot 42. Pallets are preset in the pallet warehouse 41, and the pallet robot 42 is used to carry the pallets in the pallet warehouse 41 to the pallet placement position 324. The bale packing device 50 includes a material warehouse 51 and a bale packing robot 52. Tiles are preset in the material warehouse 51, and the bale packing robot 52 is used to carry the tiles in the material warehouse 51 onto the tilting bracket and stack them to form a brick stack. The logistics conveying device 60 is a conveyor belt and is used to transport the pallets and the bundled objects conveyed out by the pallet conveying mechanism 321.

[0084] This embodiment has the following advantages:

[0085] The pallet is conveyed to the pallet placement position 324 by the automatic pallet library 40, and then the tiles are stacked on the tilting bracket by the bale packing device 50 to form a brick stack 70. The brick stack 70 includes a flat stack and a vertical stack, and the length directions of the tiles in the flat stack and the vertical stack are both parallel to the horizontal plane. After the mobile tilting top support bundling device 10 performs bundling operations on the brick stack 70, the bundled objects are obtained. The pallet conveying mechanism 321 conveys the pallet and the bundled objects to the logistics conveying device 60, and then the logistics conveying device 60 conveys them to the designated position. Thus, an intelligent bundling logistics conveying system for the whole factory's single line or multiple lines can be formed on the logistics conveying line, which is beneficial to improving the automation conveying efficiency and has a relatively high operation efficiency.

[0086] Embodiment 3:

[0087] Reference Figure 7 , A mobile tilting top support bundling system, which is different from Embodiment 2 in that multiple automatic pallet libraries 40, bale packing devices 50, and the mobile tilting top support bundling devices 10 in Embodiment 1 are all provided, and the multiple automatic pallet libraries 40, bale packing devices 50, and mobile tilting top support bundling devices 10 correspond to each other one by one.

[0088] This embodiment has the following advantages:

[0089] Through multiple automatic pallet libraries 40, bale packing devices 50, and mobile tilting top support bundling devices 10, the function of multi-line bundling can be realized, effectively improving the production efficiency, and the bundled products can be transported by 1 logistics conveying device 60, improving the utilization efficiency of the logistics conveying device 60, and having the advantage of being able to reduce the manufacturing cost.

[0090] Example 4:

[0091] Reference Figure 8 , a mobile tilting top support baling system, which is different from that of Example 2 in that there are 2 bale packing devices 50 and 2 mobile tilting top support strapping devices 10 in Example 1. The 2 bale packing devices 50 and the 2 mobile tilting top support strapping devices 10 correspond one by one. The automatic pallet storage 40 is located between the 2 mobile tilting top support strapping devices 10 and is used to convey pallets to the 2 mobile tilting top support strapping devices 10.

[0092] This embodiment has the following advantages:

[0093] Conveying pallets 80 to 2 mobile tilting top support strapping devices 10 by 1 automatic pallet storage 40 can improve the utilization efficiency of the automatic pallet storage 40 and has the advantage of reducing the manufacturing cost.

[0094] According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the invention.

Claims

1. A mobile tilting top support bundling device (10), comprising a bundling device (20) and a turning support device (30). Characterized in that: The bundling device (20) includes a frame (211), a slide rail (241) and a bundling mechanism (221). The slide rail (241) is slidably connected to the frame (211). The turning support device (30) includes a base (311), a turning frame (312), a tray conveying mechanism (321), a bundling support belt path (332) and a tilting support (331). The turning frame (312) is rotatably installed on the base (311). The tray conveying mechanism (321) is installed on the turning frame (312). The tilting support (331) is rotatably installed on the turning frame (312). The tray conveying mechanism (321) is located on one side of the tilting support (331) along the rotation direction of the turning frame (312). A tray placement position (324) is provided on the side of the tray conveying mechanism (321) close to the tilting support (331). The bundling mechanism (221) includes a bundling head (222) and a movable belt path (223). The bundling head (222) is installed on the frame (211). The movable belt path (223) is fixedly connected to the frame (211). The bundling support belt path (332) corresponds to the position of the movable belt path (223). A sliding frame (333) is provided between the tilting support (331) and the turning frame (312). The sliding frame (333) is slidably connected to the turning frame (312). The tilting support (331) is rotatably connected to the sliding frame (333). An inclination driving member (334) is provided between the tilting support (331) and the sliding frame (333). The turning frame (312) is provided with a centering push plate (323) and a centering driving member (322) for driving the centering push plate (323) to move towards the tray placement position (324). The centering driving member (322) is respectively connected to the turning frame (312) and the centering push plate (323).

2. The mobile tilting top support bundling device (10) according to claim 1. Characterized in that: The bundling head (222) is inclined, and the inclination angle of the bundling head (222) is the same as the inclination angle of the tilting support (331) on the turning frame (312).

3. The mobile tilting top support bundling device (10) according to claim 1. Characterized in that: The bundling device (20) further includes a tightening mechanism (231). The tightening mechanism (231) includes a tightening plate (232) and a tightening driving member (233) for driving the tightening plate (232) to move. The tightening driving member (233) is respectively connected to the tightening plate (232) and the frame (211).

4. The mobile tilting top support bundling device (10) according to claim 1. Characterized in that: A lifting mechanism is provided between the baling head (222) and the frame (211). The lifting mechanism includes a lifting frame (225). The lifting frame (225) is vertically slidably connected to the frame (211). The baling head (222) is fixedly connected to the lifting frame (225). The baling head (222) is fixedly connected with a lifting belt path (224), and the lifting belt path (224) corresponds to the position of the movable belt path (223).

5. The mobile tilting top support bundling device (10) according to claim 1, characterized in that: A translation driving member (335) is provided between the sliding frame (333) and the flipping frame (312). Two ends of the translation driving member (335) are respectively connected to the sliding frame (333) and the flipping frame (312).

6. The mobile tilting top support bundling device (10) according to claim 1, characterized in that: A track driving mechanism is provided between the frame (211) and the slide rail (241). The track driving mechanism includes a track sprocket (242), a track chain (243) and a track driving member (244). The track sprocket (242) is rotatably connected to the slide rail (241). The track chain (243) is engaged with the track sprocket (242) and fixedly connected to the frame (211). The track driving member (244) is fixedly installed on the slide rail (241) and the output shaft is fixedly connected to the track sprocket (242).

7. A mobile tilting top support baling system, characterized in that: It includes an automatic pallet storage (40), a bag stacking device (50), a logistics conveying device (60) and the mobile tilting top support bundling device (10) according to any one of claims 1 to 6. The automatic pallet storage (40) is located on one side of the pallet placement position (324) and is used to place the pallet (80) on the pallet placement position (324). The bag stacking device (50) is arranged on one side of the pallet placement position (324) and is used to place the object to be bundled on the tilting bracket (331). The logistics conveying device (60) is arranged on one side of the conveying direction of the pallet conveying mechanism (321) and is used to convey the bundled object.

8. A mobile tilting top support baling method, which is realized by the mobile tilting top support baling system of claim 7, characterized in that, including the following steps: S1. Set the pallet (80): Place the pallet (80) on the pallet placement position (324); S2. Rotate the flipping frame (312): Drive the flipping frame (312) to rotate on the base (311) until the tilting bracket (331) is in a horizontal state; S3. Place the object to be bundled in an inclined state: Place the object to be bundled on the tilting bracket (331), and rotate the tilting bracket (331) to an inclined state so that the object to be bundled is in an inclined placement state; S4. Strapping: Move the rack (211) on the slide rail (241) towards the object to be strapped until the movable belt path (223) corresponds to the strapping support belt path (332). The strapping head (222) drives the strapping band to strap the object to be strapped along the extension directions of the movable belt path (223) and the strapping support belt path (332). After the strapping is completed, the strapped object is obtained. Then move the rack (211) in the opposite direction on the slide rail (241) until it returns to the original position; S5. Flip the strapped object: Drive the inclined bracket (331) to rotate and make the strapped object in a horizontally placed state. Drive the flipping frame (312) to rotate on the base (311) until the strapped object is located on the pallet (80); S6. Convey the strapped object: The pallet conveying mechanism (321) conveys the pallet (80) and the strapped object to the outside of the pallet placement position (324).

Images