Auxiliary assembly equipment
By designing an auxiliary assembly equipment and using the coordinated work of the plate chain conveyor line and multiple modules, the problems of low automation, high labor intensity and low efficiency in the prior art are solved, and the automated assembly of workpieces and automatic locking of screws are realized, which improves the accuracy and working efficiency of assembly.
Patent Information
- Application Number
- CN202111373997.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-19
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2041-11-19
AI Technical Summary
In the prior art, the degree of automation is not high, the labor intensity is high, and the efficiency is low, resulting in inconsistent product assembly and easy installation deviation.
Design an auxiliary assembly equipment, including a plate chain conveyor line and a variety of modules, such as a suction module, a locking module, a clamping module, etc. Through the coordinated work of these modules, the automatic assembly of workpieces and the automatic locking of screws are realized.
It effectively reduces the labor intensity of workers, improves assembly accuracy and work efficiency, and realizes product traceability and comprehensive management of production data through barcode reading components.
Smart Images

Figure CN113941843B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of product manufacturing, and in particular, relates to an auxiliary assembly device. Background Art
[0002] At present, most products need to be assembled from different accessories. During the production process, different accessories often need to be assembled manually at different workstations to achieve the transformation from accessories to products.
[0003] During the production process, workers are assigned to one side of the conveyor belt in the order of assembling accessories. The products that need to be assembled are transferred to the corresponding workstations. The workers manually install the accessories on the products and then put them on the conveyor belt for transfer to the next workstation.
[0004] The existing production method has a low degree of automation and workers need to be trained before they can take up their posts. Even so, the products produced cannot achieve consistency and installation deviations may occur in actual operations, resulting in product defects. Secondly, due to the certain weight of the workpiece, workers have to work for a long time, resulting in a high labor intensity for the workers, which seriously affects production efficiency. Summary of the invention
[0005] In order to solve the problems of low automation, high labor intensity and low efficiency in the prior art, the present invention aims to provide an auxiliary assembly device.
[0006] In order to achieve the above technical objectives and effects, the present invention is implemented through the following technical solutions:
[0007] An auxiliary assembly device, comprising a plate chain conveyor line, and also comprising a loading module for blocking products, a first suction module for assembling workpieces, a second suction module for assembling workpieces, a first locking module for locking screws, a clamping module for assembling workpieces, a second locking module for locking screws and a unloading module for blocking products for detection, which are sequentially arranged along the plate chain conveyor line; and all modules include a pair of blocking positioning components and a barcode reading component, the blocking positioning components are symmetrically fixed on the side walls of the baffles on both sides of the plate chain conveyor line, and all the barcode reading components are arranged on the left side of the corresponding blocking positioning components, and are connected to the upper surface of the baffle of the plate chain conveyor line through connecting pieces;
[0008] The first suction module and the second suction module also include a first booster arm assembly and a plurality of pairs of mounting and positioning assemblies, wherein the first booster arm assembly is arranged on one side of the plate chain conveyor line, and the mounting and positioning assemblies are arranged on the right side of the corresponding blocking and positioning assemblies, and each pair of the mounting and positioning assemblies are symmetrically fixedly connected to the baffle side walls on both sides of the plate chain conveyor line;
[0009] The first locking module further includes a pair of first manipulator assemblies, and the first manipulator assemblies are symmetrically arranged on both sides of the plate chain conveyor line;
[0010] The gripping module further includes a second booster arm assembly, which is disposed on one side of the plate chain conveyor line;
[0011] The second locking module also includes a second manipulator assembly, and the second manipulator assembly is arranged on one side of the plate chain conveyor line.
[0012] Furthermore, the blocking positioning assembly includes a first blocking positioning assembly and a second blocking positioning assembly. The blocking positioning assembly arranged in the loading module, the first suction module, the second suction module, the first locking module and the second locking module is the first blocking positioning assembly, and the blocking positioning assembly arranged in the clamping module and the unloading module is the second blocking positioning assembly.
[0013] Furthermore, the first blocking positioning assembly includes a first fixed plate, a first blocking cylinder and a first blocking plate, the cylinder body of the first blocking cylinder is hinged to the first fixed plate through a hinge shaft, the piston rod end joint of the first blocking cylinder is hinged to one end of the first blocking plate through a hinge shaft, the first blocking plate is hinged to the first fixed plate through a hinge shaft and a support seat, the front surface of the other end of the first blocking plate is locked with a first blocking gasket through a locking screw, and the first fixed plate is also provided with a photoelectric sensor for detecting whether the product is blocked.
[0014] Furthermore, the second blocking positioning assembly includes a second fixed plate, a second blocking cylinder and a second blocking plate, the cylinder body of the second blocking cylinder is hinged to the second fixed plate through a hinge shaft, the piston rod end joint of the second blocking cylinder is hinged to one end of the second blocking plate through a hinge shaft, the second blocking plate is connected to the second fixed plate through a hinge shaft and a support seat, the front surface of the other end of the second blocking plate is fixedly connected to a second blocking gasket through a connecting block, the second blocking gasket is locked to the front end face of the connecting block by a locking screw, and the upper surface of the connecting block is fixedly connected to a limit switch for detecting whether the product is blocked.
[0015] Furthermore, the barcode reading assembly includes a universal bracket and a barcode reader, the barcode reader is fixedly connected to the horizontal axis of the universal bracket through a fixing plate, and the lower end of the vertical axis of the universal bracket is fixedly connected to the connecting member through a corresponding supporting seat.
[0016] Furthermore, the mounting and positioning assembly includes an L-shaped fixing frame, the L-shaped end surfaces on both sides of the fixing frame are respectively provided with reinforcing baffles, a third fixing plate parallel to the cross connecting plate of the fixing frame is provided directly above the cross connecting plate of the fixing frame, the fixing frame is fixedly connected to the third fixing plate through a supporting plate, a rotating cylinder is provided in the height space between the cross connecting plate of the fixing frame and the third fixing plate, the rotating cylinder is locked on the upper surface of the cross connecting plate of the fixing frame by a locking screw, the rotating shaft of the rotating cylinder vertically passes through the third fixing plate, and a fourth fixing plate is fixedly connected to the upper surface of the cross connecting plate of the fixing frame located on the right side of the third fixing plate, the fourth fixing plate is connected to the rotating shaft through the corresponding bearing seat, and the rotating shaft is connected to the rotating shaft through the coupling The shaft is connected to the rotating shaft of the rotating cylinder, and a positioning plate is fixedly connected to the outer surface of the rotating shaft, and a positioning pin is provided on the front surface of the positioning plate. A limiting baffle for limiting the position of the positioning plate is provided in the middle of the upper surface of the third fixed plate, and a positioning hole cooperating with the positioning pin is provided on the limiting baffle. The rear surface of the positioning plate is locked and connected with a positioning block by a locking screw, and a circular through hole penetrating up and down is provided on the positioning block. An auxiliary positioning cylinder is fixedly connected to the left side of the third fixed plate, and a guide column is connected to the upper end of the piston rod of the auxiliary positioning cylinder. A support frame is arranged on the outer side of the auxiliary positioning cylinder, and the guide column passes vertically through the horizontal connecting plate of the support frame, and guide sleeves for cooperating with the guide column are respectively provided in the through hole and the support frame.
[0017] Furthermore, the first booster arm assembly includes a first booster arm support, a first booster arm is arranged on the upper end face of the first booster arm support, a first booster cylinder is hinged to the middle part of the first booster arm support through a corresponding support seat, a piston rod end joint of the first booster cylinder is hinged to one end of the first booster arm through a hinge shaft, a workpiece suction tool for sucking workpieces is arranged at the other end of the first booster arm, a first booster arm controller is also arranged on the first booster arm support, and the first booster arm, the first booster cylinder and the workpiece suction tool are respectively connected with the first booster arm controller by electrical signals.
[0018] Furthermore, the first manipulator assembly includes a first manipulator base, a first manipulator and a first screw locking tool, one end of the first manipulator base is fixedly connected to the upper end surface of the first manipulator base, the other end of the first manipulator base is fixedly connected to the first screw locking tool, the first screw locking tool is provided with a first CCD detection device for detecting the screw position and a first electric screwdriver for locking the screw, the first manipulator assembly also includes a first manipulator controller, the first manipulator and the first screw locking tool are respectively connected to the first manipulator controller by electrical signals.
[0019] Furthermore, the second booster arm assembly includes a second booster arm support, a second booster arm is arranged on the upper end face of the second booster arm support, a second booster cylinder is hinged to the middle part of the second booster arm support through a corresponding support seat, a piston rod end joint of the second booster cylinder is hinged to one end of the second booster arm through a hinge shaft, a workpiece clamping tool for clamping a workpiece is arranged at the other end of the second booster arm, a second booster arm controller is also arranged on the second booster arm support, and the second booster arm, the second booster cylinder and the workpiece clamping tool are respectively connected with the second booster arm controller by electrical signals.
[0020] Furthermore, the second manipulator assembly includes a second manipulator base, a second manipulator and a second screw locking tool, one end of the second manipulator base is fixedly connected to the upper end surface of the second manipulator base, the other end of the second manipulator base is fixedly connected to the second screw locking tool, the second screw locking tool is provided with a second CCD detection device for detecting the screw position and a second electric screwdriver for locking the screw, the second manipulator assembly also includes a second manipulator controller, the second manipulator and the second screw locking tool are respectively connected to the second manipulator controller with electrical signals.
[0021] The beneficial effects of the present invention are as follows:
[0022] 1. The present invention uses a power arm controlled by an operator through an operation panel to suck or clamp the workpiece, and by cooperating with the installation and positioning component, the workpiece is loaded into the product, which effectively reduces the labor intensity of the workers, improves the work efficiency and the accuracy of assembly;
[0023] 2. The present invention only requires workers to put screws into the installation holes, and the screws are automatically locked by the screw locking tool, which further reduces the labor intensity of workers and improves work efficiency;
[0024] 3. The present invention installs a barcode reading component at each workstation, so that the entire production of the product is traceable and the manufacturing data, production planning, production scheduling and inventory status are fully understood, thereby achieving efficient production.
[0025] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the present invention in conjunction with the accompanying drawings. The specific implementation of the present invention is given in detail by the following embodiments and their accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:
[0027] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0028] Figure 2 This is a schematic diagram of the structure of the first blocking and positioning component of the present invention;
[0029] Figure 3 This is a schematic diagram of the structure of the second blocking and positioning component of the present invention;
[0030] Figure 4 This is a schematic diagram of the structure of the barcode reading component of the present invention;
[0031] Figure 5 This is a front view of the installation and positioning assembly of the present invention;
[0032] Figure 6 This is a schematic diagram of the connection between the auxiliary positioning cylinder and the positioning plate of the present invention;
[0033] Figure 7 This is a cross-sectional view of the auxiliary positioning cylinder and the positioning plate limiting assembly of the present invention;
[0034] Figure 8 This is a schematic structural diagram of the first booster arm assembly of the present invention;
[0035] Fig. 9 This is a schematic diagram of the structure of the first manipulator assembly of the present invention;
[0036] Fig.10 This is a schematic structural diagram of the second booster arm assembly of the present invention;
[0037] Fig.11 This is a schematic diagram of the structure of the second robot assembly of the present invention.
[0038] Explanation of the reference numerals in the figure: 1. Plate chain conveyor line; 2. Loading module; 3. First suction module; 4. Second suction module; 5. First locking module; 6. Clamping module; 7. Second locking module; 8. Unloading module; 9. First blocking positioning assembly; 10. Second blocking positioning assembly; 11. Barcode reading assembly; 12. First booster arm assembly; 13. Second booster arm assembly; 14. Installation positioning assembly; 15. First manipulator assembly; 16. Second manipulator assembly; 901. First fixing plate; 902. First blocking cylinder; 90 3. First blocking plate; 904. First blocking gasket; 905. Photoelectric sensor; 1001. Second fixing plate; 1002. Second blocking cylinder; 1003. Second blocking plate; 1004. Limit switch; 1005. Connecting block; 1006. Second blocking gasket; 1101. Universal bracket; 1102. Barcode reader; 1201. First booster arm support; 1202. First booster arm; 1203. First booster cylinder; 1204. Workpiece suction fixture; 1205. First booster arm controller; 1301. Second booster arm support; 1302, second booster arm; 1303, second booster cylinder; 1304, workpiece clamping fixture; 1305, second booster arm controller; 1401, fixed frame; 1402, reinforcing baffle; 1403, third fixed plate; 1404, support plate; 1405, rotating cylinder; 1406, fourth fixed plate; 1407, rotating shaft; 1408, positioning plate; 1409, positioning pin; 1410, limit baffle; 1411, guide sleeve; 1412, positioning block; 1413, through hole; 1414 , auxiliary positioning cylinder; 1415, guide column; 1416, support frame; 1501, first manipulator base; 1502, first manipulator; 1503, first screw locking fixture; 1504, first manipulator controller; 15031, first electric screwdriver; 15032, first CCD detection device; 1601, second manipulator base; 1602, second manipulator; 1603, second screw locking fixture; 1604, second manipulator controller; 16031, second electric screwdriver; 16032, second CCD detection device. DETAILED DESCRIPTION
[0039] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0040] It should be noted that all directional indications in the embodiments of the present invention (such as up, down, left, right, front, back, upper end, lower end, top, bottom...) are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0041] See also Figure 1As shown, an auxiliary assembly device includes a plate chain conveyor line 1, and also includes a loading module 2 for blocking products, a first suction module 3 for assembling workpieces, a second suction module 4 for assembling workpieces, a first locking module 5 for locking screws, a clamping module 6 for assembling workpieces, a second locking module 7 for locking screws and a unloading module 8 for blocking products for detection, which are sequentially arranged along the plate chain conveyor line 1; and all modules include a pair of blocking positioning components and a barcode reading component 11, the blocking positioning components are symmetrically fixed on the side walls of the baffles on both sides of the plate chain conveyor line 1, and all the barcode reading components 11 are arranged on the left side of the corresponding blocking positioning components, and are connected to the upper surface of the baffle of the plate chain conveyor line 1 through connecting parts;
[0042] The first suction module 3 and the second suction module 4 also include a first booster arm assembly 12 and a plurality of pairs of mounting and positioning assemblies 14, wherein the first booster arm assembly 12 is arranged on one side of the plate chain conveyor line 1, and the mounting and positioning assemblies 14 are arranged on the right side of the corresponding blocking and positioning assemblies, and each pair of the mounting and positioning assemblies 14 are symmetrically fixedly connected to the side walls of the baffles on both sides of the plate chain conveyor line 1;
[0043] The first locking module 5 further includes a pair of first manipulator assemblies 15, and the first manipulator assemblies 15 are symmetrically arranged on both sides of the plate chain conveyor line 1;
[0044] The gripping module 6 further includes a second booster arm assembly 13, and the second booster arm assembly 13 is arranged on one side of the plate chain conveyor line 1;
[0045] The second locking module 7 further includes a second manipulator assembly 16 , and the second manipulator assembly 16 is disposed on one side of the plate chain conveyor line 1 .
[0046] Furthermore, the blocking positioning assembly includes a first blocking positioning assembly 9 and a second blocking positioning assembly 10, the blocking positioning assembly arranged in the loading module 2, the first suction module 3, the second suction module 4, the first locking module 5 and the second locking module 7 is the first blocking positioning assembly 9, and the blocking positioning assembly arranged in the clamping module 6 and the unloading module 8 is the second blocking positioning assembly 10.
[0047] For further information, see Figure 2As shown, the first blocking positioning assembly 9 includes a first fixed plate 901, a first blocking cylinder 902 and a first blocking plate 903. The first fixed plate 901 is vertically arranged, and the first blocking cylinder 902 is obliquely arranged on the left side of the first fixed plate 901. The cylinder body of the first blocking cylinder 902 is hinged to the first fixed plate 901 through a hinge shaft, and the piston rod end joint of the first blocking cylinder 902 is hinged to one end of the first blocking plate 903 through the hinge shaft. The first blocking plate 903 is hinged to the upper left end of the first fixed plate 901 through the hinge shaft and the support seat, and the front surface of the other end of the first blocking plate 903 is locked and connected with the first blocking gasket 90 through a locking screw. 4. The first blocking positioning assembly 9 is fixedly connected to the baffle side of the plate chain conveyor line 1 through the fixing frame 1401. The right side surface of the first fixing plate 901 is also provided with a photoelectric sensor 905 for detecting whether the product is blocked. When in use, the piston rod of the first blocking cylinder 902 rises, driving the first blocking plate 903 to rotate horizontally, thereby blocking the product. The photoelectric sensor 905 detects that the product is blocked in place and controls the plate chain conveyor line 1 to stop working. After the operation is completed, the plate chain conveyor line 1 starts to operate, and the piston rod of the first blocking cylinder 902 retracts, driving the first blocking plate 903 to rotate and reset to its original state, so that the product continues to be conveyed.
[0048] For further information, see Figure 3As shown, the second blocking positioning assembly 10 includes a second fixed plate 1001, a second blocking cylinder 1002 and a second blocking plate 1003, the second fixed plate 1001 is vertically arranged, the second blocking cylinder 1002 is connected obliquely upward to the left side of the second fixed plate 1001, the cylinder body of the second blocking cylinder 1002 is hinged to the second fixed plate 1001 through a hinge shaft, the piston rod end joint of the second blocking cylinder 1002 is hinged to one end of the second blocking plate 1003 through a hinge shaft, the second blocking plate 1003 is connected to the second fixed plate 1001 through a hinge shaft and a support seat, the front surface of the other end of the second blocking plate 1003 is fixedly connected to a second blocking gasket 1006 through a connecting block 1005, and the second blocking gasket 100 6 is locked to the front end face of the connecting block 1005 by means of a locking screw, and a limit switch 1004 for detecting whether the product is blocked is fixedly connected to the upper surface of the connecting block 1005, and the second blocking positioning assembly 10 is fixedly connected to the side of the baffle of the plate chain conveyor line 1 through the second fixing frame 1401. When in use, the piston rod of the second blocking cylinder 1002 rises, driving the second blocking plate 1003 to rotate horizontally, thereby blocking the product, and the limit switch 1004 detects that the product is blocked in place, and controls the plate chain conveyor line 1 to stop working. After the operation is completed, the plate chain conveyor line 1 starts to operate, and the piston rod of the second blocking cylinder 1002 retracts, driving the second blocking plate 1003 to rotate to its original state, so that the product continues to be conveyed.
[0049] For further information, see Figure 4 As shown, the barcode reading component 11 includes a universal bracket 1101 and a barcode reader 1102. The barcode reader 1102 is fixedly connected to the horizontal axis of the universal bracket 1101 through a fixing plate, and the lower end of the vertical axis of the universal bracket 1101 is fixedly connected to the connecting piece through a corresponding supporting seat. When in use, the barcode reader 1102 is used to read the information of the product and transmit it to the database.
[0050] For further information, see Figure 5-7As shown, the installation and positioning assembly 14 includes an L-shaped fixing frame 1401, and the L-shaped end surfaces on both sides of the fixing frame 1401 are respectively provided with reinforcing baffles 1402, and a third fixing plate 1403 parallel to the horizontal connecting plate of the fixing frame 1401 is provided directly above the horizontal connecting plate of the fixing frame 1401, and the fixing frame 1401 is fixedly connected to the third fixing plate 1403 through a supporting plate 1404, and a rotating cylinder 1405 is provided in the height space between the horizontal connecting plate of the fixing frame 1401 and the third fixing plate 1403, and the upper surface of the rotating cylinder 1405 is in contact with the third fixing plate 1403, and the lower surface of the rotating cylinder 1405 is in contact with the horizontal connecting plate of the fixing frame 1401. The upper surface of the connecting plate is in contact with the upper surface of the connecting plate, the rotating cylinder 1405 is locked on the upper surface of the horizontal connecting plate of the fixing frame 1401 by a locking screw, the rotating shaft of the rotating cylinder 1405 vertically passes through the third fixing plate 1403, and the upper surface of the horizontal connecting plate of the fixing frame 1401 located on the right side of the third fixing plate 1403 is fixedly connected with a fourth fixing plate 1406, the third fixing plate 1403 and the fourth fixing plate 1406 are perpendicular to each other and fixedly connected, the left end surface of the fourth fixing plate 1406 is fixedly connected with two bearing seats, the rotating shaft 1407 is vertically penetrated in the two bearing seats, the rotating shaft 1407 is connected with the rotating shaft of the rotating cylinder 1405 through a coupling, the A positioning plate 1408 is fixedly connected to the outer surface of the rotating shaft 1407, and the positioning plate 1408 is connected to the outer surface of the rotating shaft 1407 between the two bearing seats. The rotating shaft 1407 is D-shaped when viewed from the end face of the rotating shaft 1407. The positioning plate 1408 is fixedly connected to the plane of the outer surface of the rotating shaft 1407. A positioning pin 1409 is provided on the front surface of the positioning plate 1408. Two positioning pins 1409 are horizontally arranged. A limiting baffle 1410 for limiting the position of the positioning plate 1408 is provided in the middle of the upper surface of the third fixed plate 1403. A positioning hole cooperating with the positioning pin 1409 is opened on the limiting baffle 1410. The positioning pin 1409 is aligned with the The positioning holes cooperate to position the positioning plate 1408. The rear surface of the positioning plate 1408 is locked and connected with a positioning block 1412 by a locking screw. The positioning block 1412 is provided with a circular through hole 1413 that passes through from top to bottom. The left side of the third fixed plate 1403 is fixedly connected with an auxiliary positioning cylinder 1414. The piston rod of the auxiliary positioning cylinder 1414 is connected with a guide column 1415. The front end of the guide column 1415 is provided with a C angle. The guide column 1415 cooperates with the through hole 1413 to prevent the positioning plate 1408 from shaking. A support frame 1416 is arranged on the outer side of the auxiliary positioning cylinder 1414. The guide column 1415 passes through the horizontal connecting plate of the support frame 1416.The through hole 1413 and the support frame 1416 are respectively provided with a guide sleeve 1411 for use with the guide column 1415. The support frame 1416 is used to prevent the guide column 1415 from shifting when moving up and down, so that it cannot penetrate into the through hole 1413, affecting the positioning of the positioning plate 1408. The installation positioning component 14 is fixedly connected to the side of the baffle of the plate chain conveyor line 1 through the vertical connecting plate of the fixing frame 1401. When in use, the positioning plate 1408 is opened first. When the product passes through and is blocked by the first blocking positioning component 9, the rotating cylinder The rotating shaft 1405 drives the rotating shaft 1407 to rotate through the coupling, thereby driving the rotation of the positioning plate 1408, thereby driving the positioning plate 1408 to clamp the product. After the assembly is completed, the positioning plate 1408 rotates and resets. At this time, the positioning pin 1409 penetrates the positioning hole of the limit baffle 1410, and the auxiliary positioning cylinder 1414 rises, driving the positioning sleeve 1415 to penetrate the through hole 1413, and assisting in positioning the positioning plate 1408 to prevent the positioning plate 1408 from shaking when it is not working, affecting the accuracy of other processes or even normal work.
[0051] For further information, see Figure 8 As shown, the first booster arm assembly 12 includes a first booster arm support 1201, the upper end surface of the first booster arm support 1201 is provided with a first booster arm 1202, the middle part of the first booster arm support 1201 is hinged with a first booster cylinder 1203 through a corresponding support seat, the piston rod end joint of the first booster cylinder 1203 is hinged with one end of the first booster arm 1202 through a hinge axis, the other end of the first booster arm 1202 is provided with a workpiece suction fixture 1204 for sucking workpieces, and the first booster arm support 1201 is also provided with a first booster arm controller 1205. The first booster cylinder 1203 and the workpiece suction fixture 1204 are respectively connected to the first booster arm controller 1205 by electrical signals. When in use, after the product is limited and positioned, the operator sends an operation signal to the first booster arm controller 1205 through the operation panel. The first booster arm controller 1205 controls the movement of the workpiece suction fixture 1204 through the first booster cylinder 1203 and the first booster arm according to the operator's operation signal, and controls the workpiece suction fixture 1204 to suck the workpiece and install it on the product. After completing the action of placing the workpiece, the operator manually puts the screw into the screw locking hole.
[0052] For further information, see Fig. 9As shown, the first manipulator assembly 15 includes a first manipulator base 1501, a first manipulator 1502 and a first screw locking fixture 1503, one end of the first manipulator base 1501 is fixedly connected to the upper end surface of the first manipulator base 1501, the other end of the first manipulator base 1501 is fixedly connected to the first screw locking fixture 1503, the first screw locking fixture 1503 is provided with a first CCD detection device 15032 for detecting the screw position and a first electric screwdriver 15031 for locking the screw, the first manipulator assembly 15 also includes a first manipulator controller 1504, the first manipulator 1502 and the first screw locking fixture 1503 are respectively connected to the first manipulator controller 1504 electrical signal connection, the first manipulator controller 1504 is separately set beside one side of the first manipulator base 1501. When in use, the first manipulator controller 1504 controls the first manipulator 1502 to drive the first CCD detection device 15032 on the first screw locking tooling 1503 to detect and locate the screw position on the product, and feeds back to the first manipulator controller 1504. The first manipulator controller 1504 controls the first manipulator 1502 to drive the first electric screwdriver 15031 on the first screw locking tooling 1503 to tighten the screws on the product according to the feedback signal, thereby locking the workpiece on the product, and the two groups of the first manipulator components 15 work alternately.
[0053] For further information, see Fig.10 As shown, the second booster arm assembly 13 includes a second booster arm support 1301, the upper end surface of the second booster arm support 1301 is provided with a second booster arm 1302, the middle part of the second booster arm support 1301 is hinged with a second booster cylinder 1303 through a corresponding support seat, the piston rod end joint of the second booster cylinder 1303 is hinged with one end of the second booster arm 1302 through a hinge axis, the other end of the second booster arm 1302 is provided with a workpiece clamping tool 1304 for clamping a workpiece, and a second booster arm controller 1305 is also provided on the second booster arm support 1301. The second booster arms, the second booster cylinder 1303 and the workpiece clamping fixture 1304 are respectively connected to the second booster arm controller 1305 with electrical signals. When in use, the operator sends an operation signal to the second booster arm controller 1305 through the operation panel. The second booster arm controller 1305 moves the workpiece clamping fixture 1304 through the second booster cylinder 1303 and the second booster arm according to the operator's operation signal, and controls the workpiece clamping fixture 1304 to absorb the workpiece and install it on the product. After completing the workpiece placement action, the operator manually puts the screw into the screw locking hole.
[0054] For further information, see Fig.11 As shown, the second manipulator assembly 16 includes a second manipulator base 1601, a second manipulator 1602 and a second screw locking fixture 1603, one end of the second manipulator base 1601 is fixedly connected to the upper end surface of the second manipulator base 1601, the other end of the second manipulator base 1601 is fixedly connected to the second screw locking fixture 1603, the second screw locking fixture 1603 is provided with a second CCD detection device 16032 for detecting the screw position and a second electric screwdriver 16031 for locking the screw, the second manipulator assembly 16 also includes a second manipulator controller 1604, the second manipulator 1602 and the second screw locking fixture 1603 are respectively connected to the The second manipulator controller 1604 is connected with electrical signals, and the second manipulator controller 1604 is separately arranged beside one side of the second manipulator base 1601. When in use, the second manipulator controller 1604 controls the second manipulator 1602 to drive the second CCD detection device 16032 on the second screw locking tooling 1603 to detect and locate the screw position on the product, and feeds back to the second manipulator controller 1604. The second manipulator controller 1604 controls the second manipulator 1602 to drive the second electric screwdriver 16031 on the second screw locking tooling 1603 to tighten the screws on the product according to the feedback signal, thereby locking the workpiece on the product.
[0055] The working principle of the present invention is as follows:
[0056] When in use, the product is put into the plate chain conveyor line 1 for conveying. When the product is conveyed to the feeding module 2, the product is blocked by the first blocking component 9. The photoelectric sensor detects that the product is blocked, the plate chain conveyor line 1 stops conveying, and the barcode reading component 11 reads the product information. After completion, the product continues to be conveyed and is blocked by the first blocking component 9 of the first suction module 3. The photoelectric sensor detects that the product is blocked, the plate chain conveyor line 1 stops conveying, and the product is positioned by installing the positioning component 14. The barcode reading component 11 reads the product information, and the operator controls the corresponding first assisting arm 1202 through the operation panel to move the corresponding work The parts are loaded into the product, and the screws are manually placed into the screw locking holes. After the workpieces are assembled, the products continue to be conveyed. At this time, according to the category of the product, the product is directly conveyed from the second suction module 4 without any action, or the product is blocked by the first blocking component 9 of the second suction module 4. The photoelectric sensor detects that the product is blocked, the plate chain conveyor line 1 stops conveying, and the product is positioned by installing the positioning component. The barcode reading component 11 reads the product information, and the operator controls the corresponding first assisting arm 1202 through the operation panel to load the corresponding workpiece into the product, and manually puts the screws into the screw locking holes. The installation worker After the sequence is completed, the product continues to be conveyed and is blocked by the first blocking component 9 in the first locking module 5. The photoelectric sensor detects that the product is blocked, the plate chain conveyor line 1 stops conveying, the barcode reading component 11 reads the product information, and the first manipulator component 15 automatically locks the screw. After completion, the product continues to be conveyed and is blocked by the second blocking component 10 in the clamping module 6. The limit switch 1004 detects that the product is blocked, the plate chain conveyor line 1 stops conveying, the barcode reading component 11 reads the product information, and the operator controls the second booster arm 1302 through the operation panel to load the workpiece into the product and manually screws the screw. The nail is placed in the screw locking hole. After completion, the product is continued to be conveyed and blocked by the first blocking component 9 in the second locking module 7. The photoelectric sensor detects that the product is blocked, the plate chain conveyor line 1 stops conveying, the barcode reading component 11 reads the product information, and the first manipulator component 16 automatically locks the screw. After completion, the product is continued to be conveyed and blocked by the second blocking component 10 in the unloading module 8. The limit switch 1004 detects that the product is blocked, the plate chain conveyor line 1 stops conveying, the barcode reading component 11 reads the product information, and the external detection device detects the product assembly to complete the entire process of a product.
[0057] When one or more of the above modules are working at the same time, only when the photoelectric sensors or limit switches 1004 of all the working modules simultaneously detect that the product is blocked, the plate chain conveyor line 1 will stop conveying and proceed to the next action.
[0058] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An auxiliary assembly device, comprising a plate chain conveyor line (1), characterized in that: It also includes a loading module (2) for blocking products, a first suction module (3) for assembling workpieces, a second suction module (4) for assembling workpieces, a first locking module (5) for locking screws, a clamping module (6) for assembling workpieces, a second locking module (7) for locking screws, and a unloading module (8) for blocking products for inspection, which are sequentially arranged along the plate chain conveyor line (1); and all modules include a pair of blocking positioning components and a barcode reading component (11), the blocking positioning components are symmetrically fixed on the side walls of the baffles on both sides of the plate chain conveyor line (1), and all the barcode reading components (11) are arranged on the left side of the corresponding blocking positioning components, and are connected to the upper surface of the baffle of the plate chain conveyor line (1) through connecting parts; The first suction module (3) and the second suction module (4) also each comprise a first booster arm assembly (12) and a plurality of pairs of mounting and positioning assemblies (14), wherein the first booster arm assembly (12) is arranged on one side of the plate chain conveyor line (1), and the mounting and positioning assemblies (14) are arranged on the right side of the corresponding blocking and positioning assemblies, and each pair of the mounting and positioning assemblies (14) are symmetrically fixedly connected to the baffle side walls on both sides of the plate chain conveyor line (1); The first locking module (5) further comprises a pair of first manipulator assemblies (15), wherein the first manipulator assemblies (15) are symmetrically arranged on both sides of the plate chain conveyor line (1); The gripping module (6) further comprises a second booster arm assembly (13), wherein the second booster arm assembly (13) is arranged on one side of the plate chain conveyor line (1); The second locking module (7) further comprises a second manipulator assembly (16), wherein the second manipulator assembly (16) is arranged on one side of the plate chain conveyor line (1); The blocking positioning assembly comprises a first blocking positioning assembly (9) and a second blocking positioning assembly (10); the blocking positioning assembly provided in the loading module (2), the first suction module (3), the second suction module (4), the first locking module (5) and the second locking module (7) is the first blocking positioning assembly (9); and the blocking positioning assembly provided in the clamping module (6) and the unloading module (8) is the second blocking positioning assembly (10); The mounting and positioning assembly (14) comprises an L-shaped fixing frame (1401), the L-shaped end surfaces on both sides of the fixing frame (1401) are respectively provided with reinforcing baffles (1402), a third fixing plate (1403) parallel to the transverse connecting plate of the fixing frame (1401) is provided directly above the transverse connecting plate of the fixing frame (1401), the fixing frame (1401) is fixedly connected to the third fixing plate (1403) via a supporting plate (1404), and a rotating shaft is provided in the height space between the transverse connecting plate of the fixing frame (1401) and the third fixing plate (1403). The rotating cylinder (1405) is locked on the upper surface of the transverse connecting plate of the fixing frame (1401) by means of locking screws. The rotating shaft of the rotating cylinder (1405) vertically passes through the third fixing plate (1403). A fourth fixing plate (1406) is fixedly connected to the upper surface of the transverse connecting plate of the fixing frame (1401) on the right side of the third fixing plate (1403). The fourth fixing plate (1406) is connected to a rotating shaft (1407) via a corresponding bearing seat. The rotating shaft (1407) is connected to the rotating cylinder (1401) via a coupling. 5), the outer surface of the rotating shaft (1407) is fixedly connected with a positioning plate (1408), the front surface of the positioning plate (1408) is provided with a positioning pin (1409), the middle part of the upper surface of the third fixed plate (1403) is provided with a limiting baffle (1410) for limiting the position of the positioning plate (1408), the limiting baffle (1410) is provided with a positioning hole matched with the positioning pin (1409), the rear surface of the positioning plate (1408) is locked with a positioning block (1412) by a locking screw, and the positioning block (1412) is provided with a positioning hole matched with the positioning pin (1409). A circular through hole (1413) is provided which passes through from top to bottom. An auxiliary positioning cylinder (1414) is fixedly connected to the left side of the third fixed plate (1403). The upper end of the piston rod of the auxiliary positioning cylinder (1414) is connected to a guide column (1415). A support frame (1416) is arranged on the outer side of the auxiliary positioning cylinder (1414). The guide column (1415) vertically passes through the horizontal connecting plate of the support frame (1416). Guide sleeves (1411) for use with the guide column (1415) are respectively provided in the through hole (1413) and the support frame (1416).
2. The auxiliary assembly device according to claim 1, characterized in that: The first blocking positioning assembly (9) comprises a first fixed plate (901), a first blocking cylinder (902) and a first blocking plate (903); the cylinder body of the first blocking cylinder (902) is hinged to the first fixed plate (901) via a hinge shaft; the piston rod end joint of the first blocking cylinder (902) is hinged to one end of the first blocking plate (903) via a hinge shaft; the first blocking plate (903) is hinged to the first fixed plate (901) via a hinge shaft and a support seat; the front surface of the other end of the first blocking plate (903) is locked with a first blocking gasket (904) via a locking screw; and the first fixed plate (901) is also provided with a photoelectric sensor (905) for detecting whether a product is blocked.
3. The auxiliary assembly device according to claim 1, characterized in that: The second blocking positioning assembly (10) comprises a second fixed plate (1001), a second blocking cylinder (1002) and a second blocking plate (1003); the cylinder body of the second blocking cylinder (1002) is hinged to the second fixed plate (1001) via a hinge shaft; the piston rod end joint of the second blocking cylinder (1002) is hinged to one end of the second blocking plate (1003) via a hinge shaft; the second blocking plate (1003) is connected to the second fixed plate (1001) via a hinge shaft and a support seat; the front surface of the other end of the second blocking plate (1003) is fixedly connected to a second blocking gasket (1006) via a connecting block (1005); the second blocking gasket (1006) is locked to the front end face of the connecting block (1005) via a locking screw; the upper surface of the connecting block (1005) is fixedly connected to a limit switch (1004) for detecting whether a product is blocked.
4. The auxiliary assembly device according to claim 1, characterized in that: The barcode reading assembly (11) comprises a universal bracket (1101) and a barcode reader (1102); the barcode reader (1102) is fixedly connected to the horizontal axis of the universal bracket (1101) via a fixing plate; and the lower end of the vertical axis of the universal bracket (1101) is fixedly connected to a connecting member via a corresponding support seat.
5. The auxiliary assembly device according to claim 1, characterized in that: The first booster arm assembly (12) comprises a first booster arm support (1201), the upper end surface of the first booster arm support (1201) is provided with a first booster arm (1202), the middle part of the first booster arm support (1201) is hinged with a first booster cylinder (1203) through a corresponding support seat, the piston rod end joint of the first booster cylinder (1203) is hinged with one end of the first booster arm (1202) through a hinge axis, the other end of the first booster arm (1202) is provided with a workpiece suction fixture (1204) for sucking workpieces, and the first booster arm support (1201) is also provided with a first booster arm controller (1205), and the first booster arm, the first booster cylinder (1203) and the workpiece suction fixture (1204) are respectively connected to the first booster arm controller (1205) by electrical signals.
6. The auxiliary assembly device according to claim 1, characterized in that: The first manipulator assembly (15) comprises a first manipulator base (1501), a first manipulator (1502) and a first screw locking fixture (1503); one end of the first manipulator base (1501) is fixedly connected to the upper end surface of the first manipulator base (1501); the other end of the first manipulator base (1501) is fixedly connected to the first screw locking fixture (1503); the first screw locking fixture (1503) is provided with a first CCD detection device (15032) for detecting the screw position and a first electric screwdriver (15031) for locking the screw; the first manipulator assembly (155) further comprises a first manipulator controller (1504); the first manipulator (1502) and the first screw locking fixture (1503) are respectively connected to the first manipulator controller (1504) by electrical signals.
7. The auxiliary assembly device according to claim 1, characterized in that: The second booster arm assembly (13) comprises a second booster arm support (1301), the upper end face of the second booster arm support (1301) is provided with a second booster arm (1302), the middle part of the second booster arm support (1301) is hinged with a second booster cylinder (1303) through a corresponding support seat, the piston rod end joint of the second booster cylinder (1303) is hinged to one end of the second booster arm (1302) through a hinge axis, the other end of the second booster arm (1302) is provided with a workpiece clamping tool (1304) for clamping a workpiece, and a second booster arm controller (1305) is also provided on the second booster arm support (1301), and the second booster arm, the second booster cylinder (1303) and the workpiece clamping tool (1304) are respectively connected to the second booster arm controller (1305) by electrical signals.
8. The auxiliary assembly device according to claim 1, characterized in that: The second manipulator assembly (16) comprises a second manipulator base (1601), a second manipulator (1602) and a second screw locking fixture (1603), wherein one end of the second manipulator base (1601) is fixedly connected to the upper end surface of the second manipulator base (1601), and the other end of the second manipulator base (1601) is fixedly connected to the second screw locking fixture (1603), and the second screw locking fixture (1603) is provided with a second CCD detection device (16032) for detecting the screw position and a second electric screwdriver (16031) for locking the screw. The second manipulator assembly (16) further comprises a second manipulator controller (1604), and the second manipulator (1602) and the second screw locking fixture (1603) are respectively connected to the second manipulator controller (1604) by electrical signals.
Citation Information
Patent Citations
Intelligent assembly line for buckle screws
CN111037087A
Combined production line
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CN216576418U